TOYOTA TACOMA 2005 (in English) Repair Manual

512005 TACOMA from Mar. ’05 Prod. (OM35862U)
Do not use the seat belt extender
when installing a child restraint
system on the front or rear passen-
ger seat. If installing a child re-
straint system with the seat belt
extender connected to the seat belt,
the seat belt will not securely hold
the child restraint system, which
could cause death or serious injury
to the child or other passengers in
the event of collision.
LS13092
To connect the extender to the seat
belt, insert the tab into the seat belt
buckle so that the “PRESS” signs on
the buckle release buttons of the ex-
tender and the seat belt are both facing
outward as shown.
You will hear a click when the tab locks
into the buckle.
When releasing the seat belt, press on
the buckle release button on the extender,
not on the seat belt. This helps prevent
damage to the vehicle interior and extend-
er itself.Vehicles with separate seats—As far as
the seat belt extender on the front pas-
senger side is concerned, do not fail to
disconnect the extender from the seat belt
after the above operation in order to acti-
vate the front passenger airbag correctly
when getting into the vehicle next time.
When not in use, remove the extender
and store in the vehicle for future use.
CAUTION
After inserting the tab, make sure
the tab and buckle are locked and
that the lap and shoulder portions
of the belt and the seat belt extend-
er are not twisted.
Do not insert coins, clips, etc. in
the buckle as this may prevent you
from properly latching the tab and
buckle.
If the seat belt does not function
normally, immediately contact your
Toyota dealer. Do not use the seat
until the seat belt is fixed, because
it cannot protect an adult occupant
or your child from injury.

522005 TACOMA from Mar. ’05 Prod. (OM35862U)
LS13098
The driver and front passenger seat
belt pretensioners are designed to be
activated in response to a severe fron-
tal impact.
When the sensor detects a severe frontal
impact, the front seat belts are quickly
drawn back by the retractors so that the
belts snugly restrain the occupants.
Vehicles with bench seat—The seat belt
pretensioners are activated even with no
passenger in the front seat.Vehicles with separate seats—The front
passenger ’s seat belt pretensioner will not
activate if no passenger is detected in the
front passenger seat by the front passen-
ger occupant classification system. How-
ever, the front passenger ’s seat belt pre-
tensioner may activate if luggage is put
on the seat, or the seat belt is buckled
up regardless of the presence of an occu-
pant in the seat. (As for the front passen-
ger occupant classification system, see
“Front passenger occupant classification
system” on page 80 in this Section.)
The seat belt pretensioners and SRS air-
bags may not operate together in all colli-
sions.
LS13103a
The seat belt pretensioner system con-
sists mainly of the following components
and their locations are shown in the il-
lustration.
1. Front airbag sensors
2. SRS warning light
3. Separate seats only—Front passenger occupant classification indicator light
4. Separate seats only—Front passenger occupant classification system (ECU
and sensors)
5. Separate seats only—Front passenger ’s seat belt buckle switch
6. Seat belt pretensioner assemblies
7. Airbag sensor assembly
—Seat belt pretensioners

532005 TACOMA from Mar. ’05 Prod. (OM35862U)
The seat belt pretensioners are controlled
by the airbag sensor assembly. The airbag
sensor assembly consists of a safing sen-
sor and airbag sensor.
When the seat belt pretensioners are acti-
vated, an operating noise may be heard
and a small amount of non−toxic gas may
be released. This does not indicate that
a fire is occurring. This gas is normally
harmless.
Once the seat belt pretensioners have
been activated, the seat belt retractors
remain locked.
CAUTION
Do not modify, remove, strike or open
the seat belt pretensioner assemblies,
airbag sensor or surrounding area or
wiring. Failure to follow these instruc-
tions may prevent the seat belt pre-
tensioners from activating correctly,
cause sudden operation of the system
or disable the system, which could
result in death or serious injury. Con-
sult your Toyota dealer about any re-
pair and modification.
NOTICE
Do not perform any of the following
changes without consulting your
Toyota dealer. Such changes can
interfere with proper operation of the
seat belt pretensioners in some
cases.
 Installation of electronic devices
such as a mobile twoway radio,
cassette tape player or compact
disc player
 Repairs on or near the front seat
belt pretensioner assemblies
 Modification of the suspension sys-
tem
 Modification of the front end struc-
ture
 Attachment of a grille guard (bull
bar, kangaroo bar, etc.), snowplow,
winches or any other equipment to
the front end
 Repairs made on or near the front
fenders, front end structure or con-
sole
LS13104
This indicator comes on when the igni-
tion key is turned to the “ON” position.
It goes off after about 6 seconds. This
means the seat belt pretensioners are
operating properly.

542005 TACOMA from Mar. ’05 Prod. (OM35862U)
This warning light system monitors the
airbag sensor assembly, front airbag
sensors, side and curtain shield airbag
sensors, curtain shield airbag sensors,
driver ’s seat position sensor, driver ’s seat
belt buckle switch, front passenger
occupant classification system and
indicator light, passenger airbag manual
on−off switch, front passenger ’s seat belt
buckle switch, seat belt pretensioner
assemblies, inflators, warning light,
interconnecting wiring and power sources.
(For details, see “Service reminder
indicators and warning buzzers” on page
147 in Section 1− 6.)
If any of the following conditions occurs,
this indicates a malfunction of the airbags
or seat belt pretensioners. Contact your
Toyota dealer as soon as possible.
The light does not come on when the
ignition key is turned to the “ON” posi-
tion or remains on for more than 6
seconds or flashes.
The light comes on or flashes while
driving.
If any seat belt does not retract or can
not be pulled out due to a malfunction
or activation of the relevant seat belt
pretensioner.
The seat belt pretensioner assembly or
surrounding area has been damaged.
LS13106
In the following cases, contact your Toyota
dealer as soon as possible:
The front of the vehicle (shaded in the
illustration) was involved in an accident
that was not severe enough to cause
the seat belt pretensioners to operate.
Either seat belt pretensioner assembly
or surrounding area is scratched,
cracked, or otherwise damaged.

552005 TACOMA from Mar. ’05 Prod. (OM35862U)
LS13117
The SRS (Supplemental Restraint Sys-
tem) front airbags are designed to pro-
vide further protection for the driver
and front passenger in addition to the
primary safety protection provided by
the seat belts.
Vehicles with separate seats—Your vehicle
is equipped with “ADVANCED AIRBAGS”
designed based on US motor vehicle safe-
ty standards (FMVSS208). The airbag sys-
tem controls airbag deployment power for
the driver and front passenger. The driver
airbag system consists of the driver seat’s
position sensor etc. The front passenger ’s
airbag system consists of the front pas-
senger occupant classification sensor etc.Vehicles with bench seat—The SRS air-
bags are designed to protect the driver
and right front passenger, and they are
not designed to protect an occupant in the
front center seating position.
In response to a severe frontal impact,
the SRS front airbags work together with
the seat belts to help reduce injury by
inflating. The SRS front airbags help re-
duce injuries mainly to the driver’s or front
passenger ’s head or chest caused by hit-
ting the vehicle interior.
Vehicles with bench seat—The SRS front
passenger airbag is activated even with
no passenger in the front seat.
Vehicles with separate seats—The SRS
front passenger airbag will not activate if
there is no passenger sitting in the front
passenger seat. However, the front pas-
senger airbag may deploy if luggage is
put in the seat. (As for the front passen-
ger occupant classification system, see
“Front passenger occupant classification
system” on page 80 in this Section.)
Always wear your seat belt properly.
CAUTION
The SRS front airbag system is de-
signed only as a supplement to the
primary protection of the driver and
front passenger seat belt systems.
The driver and front passenger can
be killed or seriously injured by the
inflating airbags if they do not wear
the available seat belts properly.
During sudden braking just before
a collision, an unrestrained driver
or front passenger can move for-
ward into direct contact with or
close proximity to the airbag which
may then deploy during the colli-
sion. To ensure maximum protection
in an accident, the driver and all
passengers in the vehicle must
wear their seat belts properly. Wear-
ing a seat belt properly during an
accident reduces the chances of
death or serious injury or being
thrown out of the vehicle. For in-
structions and precautions concern-
ing the seat belt system, see “Seat
belts” on page 43 in this Section.
SRS driver airbag and front
passenger airbag (regular and
access cab models)

562005 TACOMA from Mar. ’05 Prod. (OM35862U)
Improperly seated and/or restrained
infants and children can be killed
or seriously injured by the
deploying airbags. An infant or
child who is too small to use a seat
belt should be properly secured
using a child restraint system. As
to access cab models, Toyota
strongly recommends that all
infants and children be placed in
the rear seat of the vehicle and
properly restrained. The rear seat is
the safest for infants and children.
For instructions concerning the
installation of a child restraint
system, see “Child restraint” on
page 86 in this Section.
LS13142a
Indicator light
Bench seat
LS13141a
Indicator light
Separate seats
The passenger airbag system is
equipped with a manual onoff switch
and indicator light. Turning the passen-
ger airbag manual onoff switch clock-
wise to the “ON” or “AUTO” position
makes the front passenger airbag sys-
tem operational. To disable the front
passenger airbag system, turn the
manual onoff switch counterclockwise
to the “OFF” position and remove the
key. The “OFF” indicator light on the
passenger airbag manual onoff switch
will come on when the front passenger
airbag system has been disabled.
See “Passenger airbag manual on −off
switch” on page 71 in this Section for
detail.

572005 TACOMA from Mar. ’05 Prod. (OM35862U)
CAUTION
Do not turn off the passenger air-
bag manual onoff switch except
when a member of a passenger risk
group identified in TABLE 1 is oc-
cupying the right front passenger
seating position.
When the passenger airbag manual
onoff switch is turned off, the
front passenger airbag will not in-
flate in a collision and turning off
the front passenger airbag can re-
duce the occupant protection which
your vehicle safety systems can
provide to you in certain accidents
and increase the likelihood of death
or serious personal injuries.
TABLE 1: A PASSENGER RISK GROUP
Infant. An infant (less than 1 year old) who must ride in the front seat because:
Vehicle has no rear seat;
Vehicle has a rear seat too small to accommodate a rear −facing infant seat;
or
The infant has a medical condition which, according to the infant’s physician,
makes it necessary for the infant to ride in the front seat so that the driver
can constantly monitor the child’s condition.
Child age 1 to 12. A child age 1 to 12 must ride in the front seat because:
Vehicle has no rear seat:
Although children ages 1 to 12 ride in the rear seat(s) whenever possible,
children ages 1 to 12 sometimes must ride in the front because no space is
available in the rear seat(s) of vehicle; or
The child has a medical condition which, according to the child’s physician,
makes it necessary for the child to ride in the front seat so that the driver can
constantly monitor the child’s condition.
Medical condition. A passenger has a medical condition which according to his
or her physician:
Causes the passenger airbag to pose a special risk for the passenger: and
Makes the potential harm from the passenger airbag in a crash greater than the
potential harm from turning off the airbag and allowing the passenger, even if
belted, to hit the dashboard, or windshield in a crash.
For more detailed information concerning the passenger risk group, please contact
NHTSA at 1 −800− 424−9393 or Transport Canada at 1 −800− 333−0371.

582005 TACOMA from Mar. ’05 Prod. (OM35862U)
The SRS front airbags are designed to
deploy in severe (usually frontal) colli-
sions where the magnitude and duration
of the forward deceleration of the ve-
hicle exceeds the designed threshold
level.
The SRS front airbags will deploy if the
severity of the impact is above the de-
signed threshold level, comparable to an
approximate 25 km/h (15 mph) collision
when the vehicle has the impact straight
into a fixed barrier that does not move or
deform.
However, this threshold velocity will be
considerably higher if the vehicle strikes
an object, such as a parked vehicle or
sign pole, which can move or deform on
impact, or if the vehicle is involved in an
underride collision (e.g. a collision in
which the front of the vehicle “underrides”,
or goes under, the bed of a truck, etc.).
It is possible that in some collisions
where the forward deceleration of the ve-
hicle is very close to the designed thresh-
old level, the SRS front airbags and seat
belt pretensioners may not activate togeth-
er.
Always wear your seat belts properly.
LS13118
Collision from the rear
Collision from the side Vehicle rollover
The SRS front airbags are generally not
designed to inflate if the vehicle is in-
volved in a side or rear collision, if it
rolls over, or if it is involved in a low
speed frontal collision. But, when ever a
collision of any type causes sufficient
forward deceleration of the vehicle, de-
ployment of the SRS front airbags may
occur.
LS13119
Hitting a curb,
edge of pavement
or hard surface
Landing hard or vehicle falling Falling into or
jumping over a
deep hole
The SRS front airbags may also deploy
if a serious impact occurs to the under-
side of your vehicle. Some examples
are shown in the illustration.

592005 TACOMA from Mar. ’05 Prod. (OM35862U)
LS13120b
The SRS front airbag system consists
mainly of the following components, and
their locations are shown in the illustra-
tion.1. Front airbag sensors
2. Front passenger occupant classification indicator light or passenger airbag on −
off indicator light
3. Passenger airbag manual on −off switch
4. Airbag module for front passenger (airbag and inflator)
5. Separate seats only—Front passenger occupant classification system (ECU
and sensors)
6. Separate seats only—Front passenger ’s seat belt buckle switch 7. Driver ’s seat belt buckle switch
8. Driver ’s seat position sensor
9. Airbag sensor assembly
10. Airbag module for driver (airbag and inflator)
11. SRS warning light The airbag sensor assembly consists of a
safing sensor and airbag sensor.
The airbag sensors constantly monitor the
forward deceleration of the vehicle. If an
impact results in a forward deceleration
beyond the designed threshold level, the
system triggers the airbag inflators. At this
time a chemical reaction in the inflators
very quickly fills the airbags with non −tox-
ic gas to help restrain the forward motion
of the occupants. The front airbags then
quickly deflate, so that there is no ob-
struction of the driver ’s vision should it be
necessary to continue driving. When the airbags inflate, they produce a
loud noise and release some smoke and
residue along with non
−toxic gas. This
does not indicate a fire. This smoke may
remain inside the vehicle for some time,
and may cause some minor irritation to
the eyes, skin or breathing. Be sure to
wash off any residue as soon as possible
to prevent any potential skin irritation with
soap and water. If you can safely exit
from the vehicle, you should do so imme-
diately.

602005 TACOMA from Mar. ’05 Prod. (OM35862U)
Deployment of the airbags happens in a
fraction of a second, so the airbags must
inflate with considerable force. While the
system is designed to reduce serious inju-
ries, primarily to the head and chest, it
may also cause other, less severe injuries
to the face, chest, arms and hands. These
are usually in the nature of minor burns
or abrasions and swelling, but the force of
a deploying airbag can cause more seri-
ous injuries, especially if an occupant’s
hands, arms, chest or head is in close
proximity to the airbag module at the time
of deployment. This is why it is important
for the occupant to: avoid placing any
object or part of the body between the
occupant and the airbag module; sit
straight and well back into the seat; wear
the available seat belt properly; and sit as
far as possible from the airbag module,
while still maintaining control of the ve-
hicle.
Parts of the airbag module (steering wheel
hub, airbag cover and inflator) may be hot
for several minutes after deployment, so
do not touch! The airbags inflate only
once. The windshield may be damaged by
absorbing some of the force of the inflat-
ing airbag.CAUTION
The driver or front passenger who is
too close to the steering wheel or
dashboard during airbag deployment
can be killed or seriously injured.
Toyota strongly recommends that:
The driver sit as far back as pos-
sible from the steering wheel while
still maintaining control of the ve-
hicle.
The front passenger sit as far back
as possible from the dashboard.
All vehicle occupants be properly
restrained using the available seat
belts.
If the seat belt extender has been
connected to the driver ’s seat belt
buckle without the driver actually
wearing the seat belt, the SRS driv-
er ’s airbag system will judge that
the driver is wearing it. In this
case, the driver ’s airbag may not
activate correctly, causing death or
serious injury in the event of colli-
sion. Be sure to wear the seat belt
with the seat belt extender.
For instructions and precautions con-
cerning the seating position, see
“—Front seat precautions” on page
34 in this Section.