torque TOYOTA TERCEL 1985 Manual PDF

BR-2OBRAKE SYSTEM - Front Brake
3. INSPECT ROTOR DISC RUNOUT
Measure the rotor disc runout at 1O mm (0.39 in.) from the
outer edge of the rotor disc.
Maximum disc runout: 0.15 mm (0.0059 in.l
lf the runout is greater than maximum, replace the disc.
NorE: Before measuring the runout check that the front
bearing play is within specification.
4. IF NECESSARY, REPLACE ROTOR DISC
(d Remove the torque plate from the knuckle.
(b) Remove the wheel nuts of the temporarily installed
disc and pull off the rotor disc from the axle hub.
(c) Temporarily install a new rotor disc with the wheel
nuts.
(d) Install the torque plate onto the knuckle.
Torque: 900 kg-cm (65 ft-lb, 88 N'm)
ASSEMBLY OF CYLINDER
(See page BR-161
1. APPLY LITHUM SOAP BASE GLYCOL GREASE
TO PARTS INDICATED BY ARROWS
2. INSTALL PISTON SEAL AND PISTON IN CYLINDER
INSTALL CYLINDER BOOT AND SET RING IN
CYLINDER
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3.
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BRAKE SYSTEM - Front BrakeBR-2;1,,,":l-.,
4. INSTALL COLLAR, DUST BOOT AND CYLINDER
SLIDE BUSHING
(a) Installthe collar and dust boot into the brake "VlinOer.'"'f,.@,*;
(b) Check that the boot is secured firmly to the brlkp
cylinder groove. ';1"t,
(c) Install the bushing into the boot.
(d) Check that the boot is secured firmly to the bushing
groove.
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INSTALLATION OF CYLINDER JS .t
(See page BR-l61
1. INSTALL PADS ,,,\$,(See steps 7 to 9 on pag6s BR-17 and 18)-i
2. INSTALL CYLINDER(See step 11 on page BR-271
3. INSTALL FLEXIBLE HOSE TO BRAKE CYLINDER
Torque: 235 kg-cm (17 ft-lb, 23 N.m)
4. CONNECT FLEXIBLE HOSE TO BRAKE TUBE
Using SST, connect the flexible hose.
ssT 09751 -3601 1
Torque: 155 kg-cm (11 ft-lb, 15 N.ml
5. FILL BRAKE RESERVOIR WITH BRAKE FLUID
AND BLEED BRAKE SYSTEM (See page BR-71
SST

BRAKE SYSTEM - Rear Brake (Sedan)8R.25
Apply Grease
3. INSPECT BRAKE LINING AND DRUM FOR PROPER
CONTACT
Replace the brake shoe or lathe the brake drum as necess-
4ry.
4. INSPECT WHEEL CYLINDER FOR CORROSION OR
DAMAGE
5. INSPECT BACKING PLATE FOR WEAR OR DAMAGE
INSTALLATION OF REAR BRAKE
(See page BR-221
1. APPLY LITHIUM SOAP BASE GILYCOL GREASE
TO FOTLOWING PARTS:
(d Two piston cups
(b) Two pistons ,, ,
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2. ASSEMBLE WHEEL CYLINDER
(a) Install two new piston cups to the pistons.
(b) Install the two pistons and spring into the wheet
cylinder. Check that the flange of the pistons are
pointed inward.
(c) Install two new boots.
3. INSTALL WHEEL CYLINDER
Install the wheel cylinder on the backing plate with the two
bolts.
Torque: lOO kg-cm (7 ft-lb, 1O N.ml
4. CONNECT BRAKE TUBE TO WHEEL CYLINDER
Using SST, connect the brake tube.
ssT 09751 -3601 1
Torque: 155 kg-cm (11ft-lb, 15 N.ml
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I Spring
Boot

Wagon FWD
COMPONENTS
/a 7-Automatic Adjustiuu A Lever
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Parkirfs e,"x" / ///cc-Lever 4//Return Spring
Wheel Cylinder
Rear Shoe
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Anchor sprins I LZ/
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Front Shoe
Adjusting Lever Spring-.-Retainer- @ ^ Shoe Hold-Down Spring
@
kg-cm (ft-lb, N'm):Tightening torque
| : Non-reusable part
Drum
100 (7, r0l
Backing Plate
REMOVAL OF REAR BRAKE
1. INSPECT SHOE LINING THICKNESS
Remove the inspection hole plug, and check the shoe lin-
ing thickness through the hole.
lf less than minimum, replace the shoes.
Standard thickness: 4.0 mm (0.157 in.l
Minimum thickness: 1.0 mm (0.039 in.l
2. REMOVE REAR WHEEL
3. REMOVE BRAKE DRUM
lf the brake drum cannot be easily removed, do the follow-
ing procedure:
(d Insert a screwdriver through the hole in the backing
plate, and hold the automatic adiusting lever away
from the adjusting bolt.
(b) Using another screwdriver, reduce the brake shoe
adjustment by turning the adjusting bolt.

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INSPECT BRAKE LINING AND DRUM FOR PROPER
CONTACT
Replace the brake shoe or lathe the brake drum as necess-
4ry.
INSPECT WHEET CYLINDER FOR CORROSION OR
DAMAGE
INSPECT BACKING PLATE FOR WEAR OR DAMAGE
INSTALLATION OF REAR BRAKE
(See page BR-291
1. APPLY LITHIUM SOAP BASE GLYCOL GREASE
TO FOLLOWING PABTS:
(d Two piston cups
(b) Two pistons
2. ASSEMBLE WHEEL CYLINDER
(a) lnstall two new piston cups to each piston, check
that the flanges of the cups are pointed inward.
(b) Install the two pistons and spring into the wheel
cylinder.
(c) Install two new boots.
3. INSTALL WHEEL CYLINDER
Installthe wheelcylinder on the backing plate with the two
bolts.
Torque: 1OO kg-cm (7 ft-lb, 1O N.ml
4. CONNECT BRAKE TUBE TO WHEEL CYLINDER
Using SST, connect the brake tube
ssT 09751 -3601 1
Torque: 155 kg-cm (11 ft-lb, 15 N.ml
4.
5.
Pistoncu'
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fl@6alA"
YrlI I Piston
I SPring
Boot

BRAKE SYSTEM - Rear Brake (Wagon 4WD)8R.39
Apply Grease
INSTALLATION OF REAR BRAKE
(See page BR-361
1. APPLY LITHIUM SOAP BASE GLYCOL GREASE
TO FOLLOWING PARTS:
H Two piston cups
(d Two pistons
2. ASSEMBLE WHEEL CYLINDER
(d Install two new piston cups to the pistons.
(d Install the two pistons and spring into the wheel
cylinder. Check that the flanges of the piston are
pointed inward.
(c) Install two new boots.
3. INSTALL WHEEL CYLINDER
Installthe wheelcylinder on the backing plate with the two
bolts.
Torque: lOO kg-cm (7 ft-lb, 1O N.ml
4. CONNECT BRAKE TUBE TO WHEEL CYLINDER
Using SST, connect the brake tube.
ssT 09751 -3601 1
Torque: 155 kg-cm (11 ft-lb, 15 N.ml
5. APPTY HIGH TEMPERATURE GREASE TO
FOLLOWING PARTS:
(a) Backing plate and brake shoe contact points
(b) Anchor plate and brake shoe contact points
(d Strut and adjusting bolt contact points
(d) Strut and brake shoe contact points
Piston cup Piston
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BRAKE SYSTEM - Brake Hoses and Tubes
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BRAKE HOSES AND TUBES
DISCONNECT AND CONNECT HOSE AND
TUBE
1. DISCONNECT HOSE AND TUBE
(a) Diconnect the clip.
(b) Using a wrench to hold the hose, and SST to hold the
tube, disconnect the tube and hose.
ssT 09751 -3601 1
2. CONNECT HOSE AND TUBE
(a) Connect the hose and tube by hand.
(b) Using a wrench to hold the hose, and SST to hold the
tube, torque the connection.
ssT 09751 -3601 1
Torque: 155 kg-cm (11 ft-lb, 15 N.ml
(c) Install a new hose clip.
INSPECTION OF BRAKE HOSES AND TUBES
1. INSPECT BRAKE HOSES
(a) Inspect the hose for damage, cracks or swelling.
(b) Inspect the threads for damage.
2. INSPECT BRAKE TUBES
(d Inspect the tube for damage, cracks, dents or corro-
sion.
(b) Inspect the threads for damage.