torque TOYOTA TERCEL 1985 Owner's Manual

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RA-8REAR AXLE AND SUSPENSION - Rear Axte Hub and Carrier (FWD)
5. PACK BEARINGS WITH MP GREASE
(a) Place MP grease in the palm of your hand.
(b) Pack grease into the bearing, continuing until the
grease oozes out from the other side.
(c) Do the same around the bearing circumference.
6. INSTALL INNER BEARING AND NEW OIL SEAL
(a) Place the inner bearing into the axle hub.
(b) Using SST, drive a new oil seal in the axle hub.
ssT 09608-2001 1
(c) Apply MP grease to the oil seal.
INSTALLATION OF REAR AXLE HUB AND
CARRIER
(See page RA-51
1. INSTALL AXLE CARRIER
(a) Place the axle carrier in position.
(b) Install the two bolts and nuts holding the axle carrier
to the shock absorber. Torque the nuts.
Torque: 1,450 kg-cm (105 ft-lb, 142 N.m)
(c) Provisionally install the bolt and nut holding the axle
carrier to the No.2 suspension arm.
NOTE: Be sure the lip of the nut is resting on the flange
of the suspension arm-not over it.
(d) Provisionally install the bolt and nut holding the axle
carrier to the No.l suspension arm.
NOTE: When installing, insert the lip of the nut into the
hole on the suspension arm.
I

REAR AXLE AND SUSPENSION - Rear Axle Hub and Carrier (FWD) RA-g
RA0238
(e) Provisionally install the bolt and nut holding the axle
carrier to the strut rod.
NOTE: When installing, insert the lip of the nut into the
groove on the bracket.
2. INSTALL AXLE SHAFT
lnstall the axle shaft and rear brake assembly with four
bolts. Torque the bolts.
Torque: 820 kg-cm (59 ft-lb, 80 N'ml
3. CONNECT BRAKE TUBE TO WHEEL CYLINDER
ssr 09751 -3601 1
Torque: 155 kg-cm (11 ft-lb. 15 N.m)
4. INSTALL AXLE HUB ON SPINDLE
(a) Place the axle hub and outer bearing on the axle
shaft.
(b) Fill in MP grease between the outer bearing and
thrust washer.
(d lnstall the thrust washer.
5. ADJUST PRELOAD
(a) Install and torque the nut.
Torque: 300 kg-cm {22 tt-\b,29 N'ml

REAR AXLE AND SUSPENSION - Rear Axle Hub and Carrier (FWD) RA-l1
8. TOROUE AXLE CARRIER MOUNT BOLTS
(a) Remove the stands and bounce the vehicle to stabil-
ize the suspension.
(b) Torque the mount bolts with the vehicle weight on
the suspension.
Torque: 89O kg-cm (64 ft-lb, 87 N.ml
9. CHECK REAR WHEEL ALIGNMENT
(See page RA-3)

r.1
RA-12 REAR AXLE AND.SUSPENSION - Rear Axle Hub and Carrier (FWD)
Wagon
COMPONENTS
Rear Brake Assembly
er+\/ ->--: | 0l/ --<_:+,--/No. 1 Suspension IArm II
Bearing Inner IRace (lnside) Strut Rod
Rear Axle Carrier
I
fr@
,0, 1rol I
I
Axle Hub
Bearing
t-lb. N'm)l : Tightening torque
O : Non-reusable part
Brake Drum
Measuring Point
REMOVAL OF REAR AXLE HUB AND CARRIER
1. REMOVE BRAKE DRUM
2. CHECK BEARING PLAY IN AXIAL DIRECTION
Limit: O.O5 mm (O.OO2O in.l

REAR AXLE AND susPENstoN - Rear Axle Hub and carrier (FWD) RA-ls
81 104
(c) Install and torque a new nut.
Torque: 1,25,O kg-cm (90 ft-tb, 123 N.ml
(d) Stake the nut.
INSTALLATION OF REAR AXLE HUB AND
CARRIER
(See page RA-l2)
1. INSTALL REAR AXLE CARRIER
(See pages RA-8 and 9l
2. INSTATL REAR AXLE HUB
(a) Install a new O-ring to the axle carrier.
(b) lnstall the axle hub and rear brake assembly with thefour bolts. Torque the bolts.
Torque: 820 kg-cm (59 ft-tb, 80 N.ml
3. CONNECT BRAKE TUBE TO WHEEL CYLINDER
ssT 09751 -3601 1
Torque: 155 kg-cm (t 1 ft-lb, 15 N.m)
4. INSTALL BRAKE DRUM
5. FILL BRAKE RESERVOIR WITH BRAKE FLUID ANDBLEED BRAKE SYSTEM (See page BR-7)
6. TOROUE AXLE CARRIER MOUNT BOLTS
(See page RA-111
7. CHECK REAR WHEEL ALTGNMENT {See page RA-3}
' ,"4' 'r4 "'

a
RA-16 REAR AXLE AND SUSPENSION - Rear Suspension (FWD)
REAR SUSPENSION (FWD}
COMPONENTS
g- Dust Cover
a@supportNut
@-suspension support
s
V-upper
Insurator
CoilSpring
2& 117,241
F-spring Bumper
v
@-Lowerrnsurator
Shock AbsorberAssembly
1,45,01105,1421
Brake Drumand AxleCarrierAssembly
No. 2 Suspension Arm
No. 1 Bashing No. 1 Suspension Arm
N.ml: Tightening torque
O : Non-reusable part

REAR AXLE AND SUSPENSION - Rear Suspension (FWD)RA.l9
Lower Bracket
Suspension
Support
INSTALLATION OF REAR SHOCK ABSORBER
1. INSTALL SPRING BUMPER, COIL SPRING,
INSULATOR AND SUSPENSION SUPPORT
(a) Mount the shock absorber in a vise.
(b) Install the lower insulator to the lower seat of the
shock absorber.
(c) Using SST, compress the coil spring.
ssT 09727 -22032
(d) Align the coil spring end with the lower insulator
hollow and install the coil spring.
(e) lnstall the spring bumper and insulator.
(f) Align the suspension support lower seat hollow and
lower insulater hollow.
(g) Align the suspension support with the piston rod and
install.
(h) Align the suspension support with the shock absor-
ber lower bracket as shown.
(i) Provisionally install a new nut.
2. CONNECT SHOCK ABSORBER TO BODY
Connect the shock absorber with three nuts. Torque the
nuts.
Torque: 240 kg-cm {17 ft-lb, 24 N.m}
3. INSTALL SHOCK ABSORBER TO AXLE CARRIER
Install the shock absorber with two bolts and two nuts.
Torque the nuts.
Torque: 1,450 kg-cm (105 ft-tb, 142 N.m)

RA.20REAR AXLE AND SUSPENSION - Rear Suspension (FWD)
4. TOROUE NUT HOLDING SUSPENSION SUPPORT TO
SHOCK ABSORBER
(a) Torque the nut.
Torque: 500 kg-cm (36 ft-lb, 49 N'ml
(b) Install the dust cover on the suspension support'
5. INSTALL FLEXIBLE HOSE TO SHOCK ABSORBER
BRACKET
6. INSTALL BRAKE TUBE
Torque: 155 kg-cm (1 1 ft-lb, 15 N'm)
7. FILL BRAKE RESERVOIR WITH BRAKE FLUID AND
BLEED BRAKE SYSTEM (See page BR-7)
8. CHECK REAR WHEEL ALIGNMENT (See page RA-3)
9. INSTALL PACKAGE TRAY BRACKET AND SHOCK
ABSORBER
Suspension Arm
(See page RA-l6)
REMOVAL OF SUSPENSION ARM
1. JACK UP VEHICLE
Jack up the vehicle and support the body with stands.
2. REMOVE NO.2 SUSPENSION ARM
(a) Remove the bolt and nut holding the suspension arm
to the axle carrier.
(b) Remove the cam and bolt holding the suspension
arm to the body and remove the suspension arm.
NOTE: (1) Remember where the cam plate mark is
when removing the suspension arm.
Ql When removing, loosen the bolt. Do not turn
the cam.

REAR AXLE AND SUSPENSION - Rear Suspension (FWD)RA.21
3. REMOVE NO.l SUSPENSION ARM
(d Remove the bolt and nut holding the suspension arm
to the axle carrier.
(b) Remove the bolt and nut holding the suspension arm
to the body and remove the suspension arm.
REPLACEMENT OF NO.l BUSHING
1. REMOVE BUSHING
Using SST, press out the bushing.
ssT 09726-32010
2. INSTALL BUSHING
Using SST, press in a new bushing.
ssr 09726-32010
CAUTION: Do not use a lubricant when pressing in
the bushing.
INSTALLATION OF SUSPENSION ARM
1. INSTALL NO.l SUSPENSION ARM
(a) Connect the suspension arm to the body with the
bolt and nut. Do not torque the bolt yet.
NOTE: Be sure the lip of the nut is resting on the flange
of the bracket, not over it.
\-----7
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a
REAR AXLE AND SUSPENSION
(d Connect the suspension arm to the axle carrier with
the bolt and nut. Do not torque the bolt yet.
NOTE: When connecting the suspension arm, insert the
lip of the nut into the hole on the suspension.
2. INSTALL NO.2 SUSPENSION ARM
(a) Place the suspension arm in position.
(b) lnstall the cam and bolt holding the suspension arm
to the body. Do not torque the bolt yet.
(c) Align the cam plate mark at the same position it was
before removal.
(d) Install the bolt and nut holding the suspension arm to
the axle carrier. Do not torque the bolt yet.
NOTE: Be sure the lip of the nut is resting on the flange
of the suspension arm, not over it.
3. TOROUE SUSPENSION ARM SETTING BOLTS
(a) Remove the stands and bounce the vehicle to stabi-
lize the suspension.
(d Torque the setting bolts with the vehicle weight on
the suspension.
Torque: 89O kg-cm (64 ft-lb, 87 N.ml
4. CHECK REAR WHEEL ALTGNMENT (See page RA-31