sensor TOYOTA TERCEL 1996 Service Repair Manual

H09396
MAIN
FL
B
ALT
B-RB-R
2 2
Engine
Room
R/B
AM1
W-GDriver Side J/B
1
1J
1BW-G 2ACC
AM13
B-Y4
1B
1H
CIG/RADIO Driver Side J/B
G-R*1
10
ACCAirbag
Sensor
Assembly
8
*2
B-OIG2 *1
9
7
*2 2
1H 1B5
IGN B-W 6
AM2
Ignition
Switch 7 B-R 12
IC1 B-R
2
AM2
EA2 1
B*1: USA
*2: CANADA EA214
- DIAGNOSTICSSUPPLEMENTAL RESTRAINT SYSTEM
DI-177
1996 TERCEL (RM440U)
DTC Normal Source Voltage Drop
CIRCUIT DESCRIPTION
The SRS is equipped with a voltage-increase circuit (DC-DC converter) in the airbag sensor assembly in
case the source voltage drops.
When the battery voltage drops, the voltage-increase circuit (DC-DC converter) functions to increase the
voltage of the SRS to normal voltage.
The diagnosis system malfunction display for this circuit is different to other circuits-when the SRS warning
light remains lit up and the DTC is a normal code, source voltage drop is indicated.
Malfunction in this circuit is not recorded in the airbag sensor assembly and the source voltage returns to
normal, the SRS warning light automatically goes off.
DTC No.DTC Detection ConditionTrouble Area
(Normal)Source voltage drop.
Battery

Airbag sensor assembly
WIRING DIAGRAM
DI4MI-02

R05894 AB0117
H00001
Airbag Sensor
Assembly LOCK
Spiral
Cable D SquibP Squib
R14285 AB0119H00021
ON
Airbag Sensor Assembly
ACC
IG2
(+) (-)
DI-178
- DIAGNOSTICSSUPPLEMENTAL RESTRAINT SYSTEM
1996 TERCEL (RM440U)
INSPECTION PROCEDURE
1 Preparation.
PREPARATION:
(a) Disconnect negative (-) terminal cable from the battery,
and wait at least 90 seconds.
(b) Remove steering wheel pad (See page SR-13).
(c) Disconnect connector of front passenger airbag assem-
bly (See page RS-21).
(d) Disconnect connector of airbag sensor assembly
(See page RS-33).
CAUTION:
Store the steering wheel pad with the front surface facing
upward.
2 Check source voltage.
PREPARATION:
(a) Connect negative (-) terminal cable to battery.
(b) Turn ignition switch ON.
CHECK:
Measure voltage at IG2 or ACC on sensor and operate electric
system. (defogger, wiper, headlight, heater blower, etc.)
OK:
Voltage: 10 - 14 V
NG Check the harness between battery and airbag
sensor assembly, check the battery and charg-
ing system.
OK

H00003
ON
- DIAGNOSTICSSUPPLEMENTAL RESTRAINT SYSTEM
DI-179
1996 TERCEL (RM440U)
3 Does SRS warning light turn off?
PREPARATION:
(a) Turn ignition switch to LOCK.
(b) Connect steering wheel pad connector.
(c) Connect front passenger airbag assembly connector.
(d) Connect airbag sensor assembly connector.
(e) Turn ignition switch ON.
CHECK:
Operate electric system checked in defogger, wiper, headlight,
heater blower, etc. and check that SRS warning light goes off.
NO Check for DTCs. If a DTC is output, perform trou-
bleshooting for the DTC. If a normal code is out-
put, replace airbag sensor assembly.
YES
From the results of the above inspection, the malfunctioning part can now be considered normal.
To make sure of this, use the simulation method to check.

R15076
F6
B
EA2 B-R
MAIN
FL
Battery ALT13 Driver Side J/B
SRS
1J
F7 12
B-R1
1E
4 8 5
Tc LA B-Y R-G
*1
12 1F
1F
1F
1F 1KSRS Warning Light
45
B-Y
*2
AB DLC1
11 P-B
P-B P-BEA1Tc
(w/ Front Passenger Airbag)
*1: LA - 8
*2: Tc - 7
(w/o Front Passenger Airbag)
*1: LA - 6
*2: Tc - 5Airbag Sensor
Assembly
IG1
B-Y
B-Y4
7
5 DI-180
- DIAGNOSTICSSUPPLEMENTAL RESTRAINT SYSTEM
1996 TERCEL (RM440U)
SRS Warning Light System Malfunction (Always lit up when igni-
tion switch is in LOCK position.)
CIRCUIT DESCRIPTION
The SRS warning light is located on the combination meter.
When the SRS is normal, the SRS warning light lights up for approx. 6 seconds after the ignition switch is
turned from the LOCK position to ACC or ON position, and then turns off automatically.
If there is a malfunction in the SRS, the SRS warning light lights up to inform the driver of the abnormality.
When terminals Tc and E1 of the DLC1 are connected, the DTC is displayed by the blinking of the SRS warn-
ing light.
WIRING DIAGRAM
DI4MJ-02

H00234
D squibP squibAirbag Sensor
Assembly
Spiral
Cable LOCK
AB0117
N12639
H00026
Airbag Sensor Assembly LOCK
- DIAGNOSTICSSUPPLEMENTAL RESTRAINT SYSTEM
DI-181
1996 TERCEL (RM440U)
INSPECTION PROCEDURE
1 Preparation.
PREPARATION:
(a) Disconnect negative (-) terminal cable from the battery,
and wait at least 90 seconds.
(b) Remove steering wheel pad (See page SR-13).
(c) Disconnect connector of front passenger airbag assem-
bly (See page RS-21).
CAUTION:
Store the steering wheel pad with the front surface facing
upward.
2 Does SRS warning light turn off?
PREPARATION:
(a) Disconnect airbag sensor assembly connector.
(b) Connect negative (-) terminal cable to battery.
CHECK:
Check operation of SRS warning light.
NO Check SRS warning light circuit or terminal AB
circuit of DLC1.
YES
Replace airbag sensor assembly.

AB0119
H00260
Airbag Sensor Assembly ON
LA
W01935
AB0119
H00269
Airbag Sensor
Assembly
P Squib
D SquibSpiral
Cable
ON
- DIAGNOSTICSSUPPLEMENTAL RESTRAINT SYSTEM
DI-183
1996 TERCEL (RM440U)
3 Check SRS warning light circuit.
PREPARATION:
(a) Connect negative (-) terminal cable to battery.
(b) Turn ignition switch to ACC or ON.
CHECK:
Measure voltage LA terminal of harness side connector of air-
bag sensor assembly.
OK:
Voltage: 10 - 14 V
NG Check SRS warning light bulb / repair SRS
warning light circuit.
OK
4 Does SRS warning light come on?
PREPARATION:
(a) Disconnect negative (-) terminal cable from the battery.
(b) Connect airbag sensor assembly connector.
(c) Connect negative (-) terminal cable to battery, and wait
at least 2 seconds.
(d) Turn ignition switch to ACC or ON.
CHECK:
Check operation of SRS warning light.
NO Check terminal LA of airbag sensor assembly.
If normal, replace airbag sensor assembly.
YES
From the results of the above inspection, the malfunctioning part can now be considered normal.
To make sure of this, use the simulation method to check.

R15077
Airbag Sensor
Assembly
4
IK*1 2
Tc DLC1
E18
AA
BR
EA1Driver Side J/B
311P-B BR
ECJunction
ConnectorP-B P-B
IF
Tc
(w/ Front Passenger Airbag)
*1: Tc - 7
(w/o Front Passenger Airbag)
*1: Tc - 5
- DIAGNOSTICSSUPPLEMENTAL RESTRAINT SYSTEM
DI-185
1996 TERCEL (RM440U)
Tc Terminal Circuit
CIRCUIT DESCRIPTION
By connecting terminals Tc and E1 of the DLC1 the airbag sensor assembly is set in the DTC output mode.
The DTCs are displayed by the blinking of the SRS warning light.
WIRING DIAGRAM
DI4ML-02

AB0117 AB0118 AB0119
R12658H00032
LOCK
ACC
ON
or
Airbag Sensor Assembly
Tc
DI-188
- DIAGNOSTICSSUPPLEMENTAL RESTRAINT SYSTEM
1996 TERCEL (RM440U)
4 Check airbag sensor assembly.
PREPARATION:
(a) Turn ignition switch to LOCK.
(b) Disconnect negative (-) terminal cable from the battery,
and wait at least 90 seconds.
(c) Remove steering wheel pad (See page SR-13).
(d) Disconnect connector of front passenger airbag assem-
bly (See page RS-21).
(e) Disconnect connector of airbag sensor assembly
(See page RS-33)
(f) Insert service wire into terminal Tc from back side as
shown.
(g) Connect airbag sensor assembly connector with service
wire.
(h) Connect negative (-) terminal cable to battery.
(i) Turn ignition switch to ACC or ON and wait at least 20 se-
conds.
(j) Connect service wire of terminal Tc to body ground.
CHECK:
Check operation of SRS warning light.
OK:
SRS waning light comes on.
NOTICE:
Never make a mistake with the terminal connection posi-
tion as this will cause a malfunction.
OK Check harness between airbag sensor assem-
bly and DLC1.
NG
Replace airbag sensor assembly.

AB0117
R14303
H00033
Airbag Sensor Assembly
Tc
LOCK
- DIAGNOSTICSSUPPLEMENTAL RESTRAINT SYSTEM
DI-189
1996 TERCEL (RM440U)
If the DTC is displayed without a DTC check procedure, do the following trou-
bleshooting.
1 Check resistance between terminal Tc of airbag sensor assembly and body
ground.
PREPARATION:
(a) Turn ignition switch to LOCK.
(b) Disconnect negative (-) terminal cable from the battery,
and wait at least 90 seconds.
(c) Disconnect airbag sensor assembly connector.
CHECK:
Check resistance between terminal Tc of airbag sensor assem-
bly connector and body ground.
OK:
Resistance: 1MW or higher
NG Repair or replace harness or connector.
OK
Replace airbag sensor assembly.

EM1OE-01
P20743
P20742
P20744
P20390SST
P20915
Timing Mark
SST
Installation
Mark
- ENGINE MECHANICALTIMING BELT
EM-17
1996 TERCEL (RM440U)
INSTALLATION
1. INSTALL CRANKSHAFT TIMING PULLEY
(a) Align the pulley set key with the key groove of the pulley.
(b) Slide on the timing pulley, facing the rotor side of the
crankshaft position sensor inward.
2. TEMPORARILY INSTALL NO.1 IDLER PULLEY AND
TENSION SPRING
(a) Install the tension spring to the idler pulley.
(b) Align the bracket pin hole with the pivot pin.
(c) Install the idler pulley with the bolt. Do not tighten the bolt
yet.
(d) Pry the idler pulley toward the left as far as it will go and
temporarily tighten the bolt.
(e) Check that the idler pulley moves smoothly.
3. INSTALL NO.2 IDLER PULLEY
(a) Install the idler pulley with the bolt.
Torque: 28 N´m (280 kgf´cm, 20 ft´lbf)
(b) Check that the idler pulley moves smoothly.
4. INSTALL CAMSHAFT TIMING PULLEY
(a) Align the camshaft knock pin with the knock pin groove on
the pulley side with the 5E mark, and slide on the timing
pulley.
(b) Using SST, install the pulley bolt.
SST 09960-10010 (09962-01000, 09963-01000)
Torque: 51 N´m (510 kgf´cm, 37 ft´lbf)
5. SET NO.1 CYLINDER TO TDC/COMPRESSION
(a) Using SST, align the hole of the camshaft timing pulley on
the side with the 5E mark with the timing mark of the bear-
ing cap.
SST 09960-10010 (09962-01000, 09963-01000)