TOYOTA TERCEL 1996 Service Owner's Manual
TERCEL 1996
TOYOTA
TOYOTA
https://www.carmanualsonline.info/img/14/57471/w960_57471-0.png
TOYOTA TERCEL 1996 Service Owner's Manual
Page 102 of 1202
PP16H-04
- PREPARATIONSUSPENSION AND AXLE
PP-55
1996 TERCEL (RM440U)
RECOMMENDED TOOLS
09025-00010Small Torque Wrench (30 kgf-cm)Front suspension
09042-00010Torx Socket T30 .Front axle
09905-00012Snap Ring No.1 Expander .Front drive shaft
09905-00013Snap Ring Pliers .Front axle
Page 103 of 1202
PP16I-01
PP-56
- PREPARATIONSUSPENSION AND AXLE
1996 TERCEL (RM440U)
EQUIPMENT
Dial indicator
Drill
Spring tension gauge
Torque wrench
Page 107 of 1202
PP17U-01
PP-60
- PREPARATIONBRAKE
1996 TERCEL (RM440U)
EQUIPMENT
Dial indicatorBrake disc
MicrometerBrake disc
Torque wrench
Vernier calipersBrake drum
Page 113 of 1202
PP18F-01
PP-66
- PREPARATIONSTEERING
1996 TERCEL (RM440U)
RECOMMENDED TOOLS
09025-00010Torque Wrench (30 kgf-cm)PS vane pump
Manual steering gear
PS gear
09042-00010Torx Socket T30 .Non-tilt steering column
09904-00010Expander Set .
(09904-00050)No. 4 Claw
09905-00012Snap Ring No.1 Expander .
09905-00013Snap Ring Pliers .
Page 114 of 1202
PP18G-06
- PREPARATIONSTEERING
PP-67
1996 TERCEL (RM440U)
EQUIPMENT
Belt tension gauge
Caliper gaugePS vane pump
CalipersPS vane pump
Dial indicatorPS gear
Feeler gaugePS vane pump
MicrometerPS vane pump
Torque wrench
Page 119 of 1202
PP0MS-07
PP-72
- PREPARATIONSUPPLEMENTAL RESTRAINT SYSTEM
1996 TERCEL (RM440U)
EQUIPMENT
Torque wrench
Bolt
Length: 35 mm (1.38 in.)
Pitch: 1.0 mm (0.039 in.)
Diam: 6.0 mm (0.236 in.)Airbag disposal
Tire
Width: 185 mm (7.28 in.)
Inner diam: 360 mm (14.17 in.)Airbag disposal
Tire with disc wheel
Width: 185 mm (7.28 in.)
Inner diam: 360 mm (14.17 in.)Airbag disposal
Vinyl bagAirbag disposal
Page 121 of 1202
PP184-01
PP-74
- PREPARATIONBODY ELECTRICAL
1996 TERCEL (RM440U)
EQUIPMENT
Test lead
Bulb (3.4 W)Fuel sender gauge, Seat belt warning relay
Bulb (21 W)Turn signal flasher relay
Dry cell batteryFuel sender gauge
Torque wrench
Masking tapeRear window defogger wire
Tin foilRear window defogger wire
Page 132 of 1202
SS00G-01
V00079
ClassDiameter
mmPitch
mmSpecified torque
Hexagon head bolt
Hexagon flange bolt
N´m kgf´cm
ft´lbf N´mkgf´cm
ft´lbf
in.´lbf
in.´lbf
in.´lbfin.´lbf
in.´lbf
in.´lbf SS-2
- SERVICE SPECIFICATIONSSTANDARD BOLT
1996 TERCEL (RM440U)
SPECIFIED TORQUE FOR STANDARD BOLTS
Page 134 of 1202
SS0N4-01
SS-4
- SERVICE SPECIFICATIONSMAINTENANCE
1996 TERCEL (RM440U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Front seat x Body3737527
Page 138 of 1202

SS0N6-04
SS-8
- SERVICE SPECIFICATIONSENGINE MECHANICAL
1996 TERCEL (RM440U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Cylinder head cover x Cylinder head7.07061 in.´lbf
No. 2 idler pulley x Cylinder head2828020
Camshaft timing pulley x Camshaft5151037
No. 1 idler pulley x Cylinder block18.518513
Crankshaft pulley x Crankshaft1551,55011 2
No. 2 crankshaft pulley x Crankshaft pulley1919514
RH engine mounting insulator x RH engine mounting bracket6465047
RH engine mounting insulator x Body7374054
No. 1 engine hanger x Cylinder head2121015
No. 2 engine hanger x Cylinder head5353038
Cylinder head x Cylinder block 1st
2nd45
Turn 90°450
Turn 90°33
Turn 90°
Camshaft bearing cap x Cylinder head131309
Intake manifold x Cylinder head19.519514
Intake manifold stay x Intake manifold2020015
Intake manifold stay x Cylinder block2020015
Exhaust manifold x Cylinder head4848035
Exhaust manifold stay x Cylinder block4040029
Exhaust manifold stay x Exhaust manifold4040029
Exhaust manifold heat insulator x Exhaust manifold8.08069 in.´lbf
Water outlet housing x Cylinder head3030022
Camshaft position sensor x Cylinder head8.08069 in.´lbf
EGR VSV x Cylinder head17.517513
EGR valve x Cylinder head17.517513
EGR pipe x EGR valve4040029
EGR pipe x Intake manifold3030022
PS ump bracket x Cylinder head4344032
Fuel inlet hose x Fuel filter2930022
Front exhaust pipe x Exhaust manifold6263049
Connecting rod cap x Connecting rod4040029
Crankshaft bearing cap x Cylinder block5858042
Rear oil seal retainer x Cylinder block7.57565 in.´lbf
Oil filter union x Cylinder block2525018
Oil pressure switch x Cylinder block131309
RH engine mounting bracket x Cylinder block5959043
Knock sensor x Cylinder block4545033
Generator bracket x Cylinder block2424018
Rear end plate x Cylinder block101007
Flywheel x Crankshaft9090065
Drive plate x Crankshaft9090065
Drive plate x Torque converter clutch2525018
A/C compressor bracket x Cylinder block2728020
PS pump adjusting strut x Cylinder block2121015