TOYOTA TERCEL 1996 Service Repair Manual

AX0RO-01
AX-18
- AUTOMATIC TRANSAXLE (A132L)GOVERNOR VALVE
1996 TERCEL (RM440U)
INSTALLATION
Installation is in the leverse order of the previous step.
HINT:
After installation, fill AFT and check fluid level (See page AX-2).

AT8106
SSTAX0RP-01
- AUTOMATIC TRANSAXLE (A132L)DIFFERENTIAL OIL SEAL
AX-19
771 Author
: Date
:
1996 TERCEL (RM440U)
DIFFERENTIAL OIL SEAL
ON-VEHICLE REPAIR
1. REMOVE ENGINE UNDER COVER
2. REMOVE LH AND RH DRIVE SHAFTS
(See page SA-18)
3. REMOVE SIDE OIL SEAL
Using SST, drive out the oil seals on both sides.
SST 09308-00010

AX0RQ-01
D01628
SST
SST LH Side
RH Side
AX-20
- AUTOMATIC TRANSAXLE (A132L)DIFFERENTIAL OIL SEAL
1996 TERCEL (RM440U)
INSTALLATION
1. INSTALL SIDE OIL SEAL
(a) Using SST, drive in a new oil seal until its surface is flush
with the case surface.
SST 09350-32014 (09351-32150, 09351-32130)
Oil seal drive in depth: 0 ± 0.5 mm (0 ± 0.020 in.)
(b) Coat the lip of the oil seal with MP grease.
2. INSTALL LH AND RH DRIVE SHAFTS
(See page SA-18)
3. INSTALL ENGINE UNDER COVER
4. FILL AND CHECK FLUID LEVEL
(See page AX-2)

Q06617
SST
AX0RR-01
- AUTOMATIC TRANSAXLE (A132L)SPEEDOMETER DRIVEN GEAR OIL SEAL
AX-21
773 Author
: Date
:
1996 TERCEL (RM440U)
SPEEDOMETER DRIVEN GEAR
OIL SEAL
ON-VEHICLE REPAIR
REMOVE SPEEDOMETER DRIVEN GEAR OIL SEAL
Using SST, pull out the oil seal.
SST 09921-00010

AX0RS-01
Q06567
SST AX-22
- AUTOMATIC TRANSAXLE (A132L)SPEEDOMETER DRIVEN GEAR OIL SEAL
1996 TERCEL (RM440U)
INSTALLATION
INSTALL SPEEDOMETER DRIVEN GEAR OIL SEAL
SST 09201-10000 (09201-01080)
Driven in depth: 19 mm (0.75 in.)

AX08K-01
D01644
Stop Light SwitchKey Interlock Solenoid
Shift Lock
Override Button
Shift Lock Control
Unit Assembly
BatteryMAIN
FLALTStopIgnition Switch
ACC
IGCIG
ECU-IG
Stop Light
Switch
Stop
LightSTPShift Lock
Control ECUIG ACC
Key Interlock Solenoid
KLS
+
E WIRING DIAGRAM
- AUTOMATIC TRANSAXLE (A132L)SHIFT LOCK SYSTEM
AX-23
775 Author
: Date
:
1996 TERCEL (RM440U)
SHIFT LOCK SYSTEM
LOCATION

AX08L-03
Z16063
ACCIG
KLS
+E STP
Wire Harness Side
AT8748
AT8749
AX-24
- AUTOMATIC TRANSAXLE (A132L)SHIFT LOCK SYSTEM
1996 TERCEL (RM440U)
INSPECTION
1. INSPECT SHIFT LOCK CONTROL ECU
Using a voltmeter, measure the voltage at each terminal.
HINT:
Do not disconnect the ECU connector.
TerminalMeasuring ConditionVoltage (V)
ACC - EIgnition Switch ACC10 - 14
IG - EIgnition Switch ON10 - 14
STP - EDepress brake pedal10 - 14
KLS+
- E
1 Ignition switch ACC and P position
2 Ignition switch ACC and except P position
3 (After approx 1 second)0
10 - 14
6 - 9
2. INSPECT KEY INTERLOCK SOLENOID
(a) Disconnect the solenoid connector.
(b) Using an ohmmeter, measure the resistance between ter-
minals.
Standard resistance: 12.5 - 16.5 W
If resistance value is not as specified, replace the solenoid.
(c) Apply battery positive voltage between terminals. Check
that the solenoid can be heard operating.
If the solenoid does not operate, replace the solenoid.

AX08M-03
Q07634
RH Drive Shaft

Snap
RingSpeedometer
Cable
Rear Engine
Mounting InsulatorAir Cleaner
Assembly

Snap RingTie Rod End
LH Drive Shaft
Nut Cap Plug for Governor Pressure Test
Oxygen Sensor
Front Exhaust Pipe Torque Converter
Clutch
Clip
Control Cable

Gasket
Compression Spring
Engine Under Cover
Cotter Pin Starter

Gasket
Clamp x 6
Plug for Line
Pressure Test

Non-reusable partx 5
Converter
Cover
- AUTOMATIC TRANSAXLE (A132L)AUTOMATIC TRANSAXLE UNIT
AX-25
777 Author
: Date
:
1996 TERCEL (RM440U)
AUTOMATIC TRANSAXLE UNIT
COMPONENTS

AX08N-03
Q06547
Q06548
Q07635
Q08079
AX-26
- AUTOMATIC TRANSAXLE (A132L)AUTOMATIC TRANSAXLE UNIT
1996 TERCEL (RM440U)
REMOVAL
1. REMOVE BATTERY
2. REMOVE AIR CLEANER ASSEMBLY
3. REMOVE THROTTLE CABLE
4. REMOVE UPPER SIDE MOUNTING BOLTS
Torque: 64 N´m (650 kgf´cm, 47 ft´lbf)
5. REMOVE STARTER
(a) Disconnect the cable and connector.
(b) Remove the starter with the 2 bolts.
Torque: 39 N´m (400 kgf´cm, 29 ft´lbf)
6. REMOVE GROUND CABLES AND BRACKET
7. INSTALL ENGINE SUPPORT FIXTURE
8. RAISE VEHICLE
9. REMOVE ENGINE UNDER COVER
10. REMOVE LH AND RH DRIVE SHAFTS
(See page SA-18)
11. DISCONNECT SPEEDOMETER CABLE
12. DISCONNECT CONTROL CABLE
(a) Remove the clip from the control cable.
(b) Disconnect the control cable from the lever.
Torque: 12 N´m (120 kgf´cm, 9 ft´lbf)
13. DISCONNECT PARK/NEUTRAL POSITION SWITCH
CONNECTOR
14. DISCONNECT OIL COOLER HOSE FROM PIPE
15. REMOVE FRONT EXHAUST PIPE
(a) Disconnect the oxygen sensor.
Torque: 44 N´m (450 kgf´cm, 32 ft´lbf)
(b) Remove the bolts and springs from the exhaust manifold
and front exhaust pipe.
Torque: 62 N´m (630 kgf´cm, 46 ft´lbf)
(c) Remove the clamp.
Torque: 19 N´m (190 kgf´cm, 14 ft´lbf)

Q06735
Q06553
Q06554
Q08080
ABA
- AUTOMATIC TRANSAXLE (A132L)AUTOMATIC TRANSAXLE UNIT
AX-27
1996 TERCEL (RM440U)
(d) Remove the front exhaust pipe and gaskets.
HINT:
Replace the used gaskets with new ones.
16. REMOVE TORQUE CONVERTER CLUTCH MOUNT-
ING BOLTS
(a) Remove the converter cover.
(b) Turn the crankshaft to gain access and remove the 6 bolts
with holding the crankshaft pulley set bolt with a wrench.
Torque: 27 N´m (280 kgf´cm, 20 ft´lbf)
17. SUPPORT TRANSAXLE WITH A TRANSMISSION
JACK
18. DISCONNECT LH ENGINE MOUNTING BRACKET
Remove the 2 mounting bolts.
Torque: 49 N´m (490 kgf´cm, 36 ft´lbf)
19. REMOVE ENGINE REAR MOUNTING
(a) Remove the rear mounting insulator through bolt.
Torque: 65 N´m (650 kgf´cm, 48 ft´lbf)
(b) Remove the 5 bolts and rear mounting insulator.
Torque:
Bolt A: 80 N´m (800 kgf´cm, 59 ft´lbf)
Bolt B: 92 N´m (920 kgf´cm, 69 ft´lbf)