TOYOTA TERCEL 1996 Service Repair Manual

AX0RY-01
AX-18
- AUTOMATIC TRANSAXLE (A242L)VALVE BODY ASSEMBLY
1996 TERCEL (RM440U)
INSTALLATION
Installation is in the reverse order of the previous steps.
HINT:
After installation, fill AFT and check the fluid level (See page AX-27).

AX0RZ-01
Q06565
N00513
N00515
0.8 - 1.5 mm
200 mm
- AUTOMATIC TRANSAXLE (A242L)THROTTLE CABLE
AX-19
801 Author
: Date
:
1996 TERCEL (RM440U)
THROTTLE CABLE
ON-VEHICLE REPAIR
1. DISCONNECT THROTTLE CABLE FROM ENGINE
Disconnect the cable from the throttle linkage.
2. REMOVE PARK/NEUTRAL POSITION SWITCH
(a) Disconnect the transaxle control cable from the transaxle
control shaft lever.
Torque: 12 N´m (120 kgf´cm, 9 ft´lbf)
(b) Remove the nut and transaxle control shaft lever.
Torque: 13 N´m (130 kgf´cm, 9 ft´lbf)
(c) Using a screwdriver, pry off the nut stopper.
(d) Remove the nut and nut stopper.
Torque: 6.9 N´m (70 kgf´cm, 61 in.´lbf)
(e) Remove the 2 bolts and park/neutral position switch.
Torque: 5.4 N´m (55 kgf´cm, 48 in.´lbf)
3. REMOVE VALVE BODY (See page AX-16)
4. REMOVE THROTTLE CABLE
(a) Remove the retaining bolt and plate.
(b) Pull out the cable from the transaxle case.
HINT:
New cable does not have a staked cable stopper
(c) Bend the cable so that there is a radius of about 200 mm
(7.87 in.).
(d) Pull the inner cable lightly until a slight resistance is felt,
and hold it there.
(e) Stake the stopper so that the distance from the end of out-
er cable to the stopper is 0.8 - 1.5 mm (0.031 - 0.059 in.).

AX0S0-01
AX-20
- AUTOMATIC TRANSAXLE (A242L)THROTTLE CABLE
1996 TERCEL (RM440U)
INSTALLATION
Installation is in the reverse order of the previous steps.
HINT:

After installation, adjust the throttle cable (See page AX-2).

Test drive the vehicle.

AX0S1-01
AT2848
AT3318
- AUTOMATIC TRANSAXLE (A242L)GOVERNOR VALVE
AX-21
803 Author
: Date
:
1996 TERCEL (RM440U)
GOVERNOR VALVE
ON-VEHICLE REPAIR
1. DISCONNECT SPEEDOMETER CABLE
2. REMOVE GOVERNOR COVER WITH O-RING
HINT:
Replace the used O-ring with a new one.
3. REMOVE GOVERNOR BODY WITH THRUST WASHER
4. REMOVE GOVERNOR BODY ADAPTOR
5. REMOVE GASKET
HINT:
Replace the used gasket with a new one.

AX0S2-01
AX-22
- AUTOMATIC TRANSAXLE (A242L)GOVERNOR VALVE
1996 TERCEL (RM440U)
INSTALLATION
Installation is in the reverse order of the previous steps.
HINT:
After installation, fill AFT and check fluid level.

AX0S3-01
Q02133
SST
- AUTOMATIC TRANSAXLE (A242L)DIFFERENTIAL OIL SEAL
AX-23
805 Author
: Date
:
1996 TERCEL (RM440U)
DIFFERENTIAL OIL SEAL
ON-VEHICLE REPAIR
1. DRAIN TRANSAXLE FLUID
2. REMOVE ENGINE UNDER COVER
3. REMOVE LH AND RH DRIVE SHAFTS
(See page SA-18)
4. REMOVE SIDE OIL SEAL
Using SST, drive out the oil seals on both sides.
SST 09308-00010

AX0S4-01
D01627
SST
SST LH Side
RH Side
AX-24
- AUTOMATIC TRANSAXLE (A242L)DIFFERENTIAL OIL SEAL
1996 TERCEL (RM440U)
INSTALLATION
1. INSTALL SIDE OIL SEALS
(a) Using SST, drive in a new oil seal until its surface is flush
with the case surface.
SST 09350-32014 (09351-32150, 09351-32130)
Oil seal drive in depth:
LH side: 5.3 ± 0.5 mm (0.209 ± 0.020 in.)
RH side: 3.1 ± 0.5 mm (0.122 ± 0.020 in.)
(b) Coat the lip of the oil seal with MP grease.
2. INSTALL LH AND RH DRIVE SHAFTS
(See page SA-23)
3. INSTALL ENGINE UNDER COVER
4. FILL AND CHECK FLUID LEVEL
(See page AX-2)

Q06598
SST
AX0S5-01
- AUTOMATIC TRANSAXLE (A242L)SPEEDOMETER DRIVEN GEAR OIL SEAL
AX-25
807 Author
: Date
:
1996 TERCEL (RM440U)
SPEEDOMETER DRIVEN GEAR
OIL SEAL
ON-VEHICLE REPAIR
REMOVE SPEEDOMETER DRIVEN GEAR OIL SEAL
Using SST, pull out the oil seal.
SST 09921-00010

AX0S6-01
Q06599
SST AX-26
- AUTOMATIC TRANSAXLE (A242L)SPEEDOMETER DRIVEN GEAR OIL SEAL
1996 TERCEL (RM440U)
INSTALLATION
INSTALL SPEEDOMETER DRIVEN GEAR OIL SEAL
SST 09201-10000 (09201-01080)
Drive in depth: 25 mm (0.98 in.)

AX084-01
D01645
Key Interlock Solenoid
Stop Light SwitchShift Lock
Override Button
Shift Lock Control
Unit Assembly
BatteryMAIN
FLALTStopIgnition Switch
ACC
IGCIG
ECU-IG
IG
Shift Lock
Control ECUACC
Key Interlock Solenoid
KLS
+
E Stop Light
Switch
Stop
LightSTP WIRING DIAGRAM
- AUTOMATIC TRANSAXLE (A242L)SHIFT LOCK SYSTEM
AX-27
809 Author
: Date
:
1996 TERCEL (RM440U)
SHIFT LOCK SYSTEM
LOCATION