tow TOYOTA VERSO S 2011 Workshop Manual

4967-3. Do-it-yourself maintenance
7-3.Do-it-y ours elf main ten ance
Do-it-yourself service
precautions
If you perform maintenance by
yourself, be sure to follow the
correct procedure as given in
these sections.
Maintenance
ItemsParts and tools
12-volt battery
condition
( P.506)
•Grease
• Conventional
wrench (for terminal
clamp bolts)
Engine/power
control unit
coolant level
( P.503)
• “Toyota Super Long
Life Coolant” or a
similar high quality
ethylene glycol-
based non-silicate,
non-amine, non-
nitrite and non-
borate coolant with
long-life hybrid
organic acid technol-
ogy
“Toyota Super Long
Life Coolant” is pre-
mixed with 50%
coolant and 50%
deionized water.
• Funnel (used only
for adding coolant)
Engine oil level
( P.501)
• “Toyota Genuine
Motor Oil” or equiva-
lent
• Rag or paper towel
• Funnel (used only
for adding engine
oil)
Fuses
( P.545)
• Fuse with same
amperage rating as
original
DC/DC Con-
verter air
intake vent
( P.536)
• Vacuum cleaner,
etc,
• Phillips screwdriver
Light bulbs
( P.548)
• Bulb with same
number and watt-
age rating as origi-
nal
• Phillips-head screw-
driver
• Flathead screw-
driver
•Wrench
Radiator and
condenser
( P.504)

Tire inflation
pressure
( P.529)
• Tire pressure gauge
• Compressed air
source
Washer fluid
( P.505)
• Water or washer
fluid containing anti-
freeze (for winter
use)
• Funnel (used only
for adding water or
washer fluid)
WARNING
The engine compartment contains many mechanisms and fluids that may move suddenly, become hot, or
become electrically energized. To avoid death or serious injury, observe the following precautions.
ItemsParts and tools

503
7
7-3. Do-it-yourself maintenance
Maintenance and care
■Engine oil consumption
A certain amount of engine oil will be
consumed while driving. In the following situations, oil consumption may increase, and engine oil may need to be
refilled in between oil maintenance inter- vals.
●When the engine is new, for example directly after purchasing the vehicle or after replacing the engine
●If low quality oil or oil of an inappropri-ate viscosity is used
●When driving at high engine speeds or with a heavy load, when towing, or
when driving while accelerating or decelerating frequently
●When leaving the engine idling for a long time, or when driving frequently through heavy traffic
The coolant level is satisfactory if it
is between the “FULL” and “LOW”
lines on the reservoir when the
hybrid system is cold.
■Engine coolant reservoir
Reservoir cap
“FULL” line
WARNING
■Used engine oil
●Used engine oil contains poten-
tially harmful contaminants which may cause skin disorders such as inflammation and skin cancer, so
care should be taken to avoid pro- longed and repeated contact. To remove used engine oil from your
skin, wash thoroughly with soap and water.
●Dispose of used oil and filters only in a safe and acceptable manner. Do not dispose of used oil and fil-
ters in household trash, in sewers or onto the ground. Call any autho-rized Toyota retailer or Toyota
authorized repairer, or any reliable repairer, service station or auto parts store for information concern-
ing recycling or disposal.
●Do not leave used engine oil within
the reach of children.
NOTICE
■To prevent serious engine dam- age
Check the oil level on a regular basis.
■When replacing the engine oil
●Be careful not to spill engine oil on the vehicle components.
●Avoid overfilling, or the engine could be damaged.
●Check the oil level on the dipstick every time you refill the vehicle.
●Be sure the engine oil filler cap is properly tightened.
■If oil is spilled on the engine cover
To prevent the engine cover from
being damaged, remove any engine oil from the engine cover as soon as possible using a neutral detergent. Do
not use an organic solvent such as brake cleaner.
Checking the coolant
A
B

5107-3. Do-it-yourself maintenance
molded into the sidewall of each tire.
Replace the tires if the treadwear indi-
cators are showing on a tire.
■When to replace your vehicle’s tires
Tires should be replaced if:
●The treadwear indicators are showing on a tire.
●You have tire damage such as cuts, splits, cracks deep enough to expose
the fabric, and bulges indicating inter- nal damage.
●A tire goes flat repeatedly or cannot be properly repaired due to the size or location of a cut or other damage.
If you are not sure, consult with any authorized Toyota retailer or Toyota authorized repairer, or any reliable
repairer.
■Tire life
Any tire over 6 years old must be checked by a qualified technician even if
it has seldom or never been used or damage is not obvious.
■If the tread on snow tires wears down below 4 mm (0.16 in.)
The effectiveness of the tires as snow tires is lost.
Rotate the tires in the order shown.
To equalize tire wear and help extend
tire life, Toyota recommends that tire
rotation is carried out approximately
WARNING
■When inspecting or replacing tires
Observe the following precautions to
prevent accidents. Failure to do so may cause damage to parts of the drive train as well as
dangerous handling characteristics, which may lead to an accident result-ing in death or serious injury.
●Do not mix tires of different makes, models or tread patterns.Also, do not mix tires of remarkably
different treadwear.
●Do not use tire sizes other than those recommended by Toyota.
●Do not mix differently constructed tires (radial, bias-belted or bias-ply tires).
●Do not mix summer, all season and snow tires.
●Do not use tires that have been used on another vehicle.
Do not use tires if you do not know how they were used previously.
●Vehicles with compact spare tire: Do not tow if your vehicle has a compact spare tire installed.
●Vehicles with emergency tire punc-ture repair kit: Do not tow anything
if a tire that has been repaired using the emergency tire puncture repair kit is installed. The load on the tire
may cause unexpected damage to the tire.
NOTICE
■Driving on rough roads
Take particular care when driving on roads with loose surfaces or potholes.These conditions may cause losses in
tire inflation pressure, reducing the cushioning ability of the tires. In addi-tion, driving on rough roads may
cause damage to the tires them- selves, as well as the vehicle’s wheels and body.
■If tire inflation pressure of each tire becomes low while driving
Do not continue driving, or your tires and/or wheels may be ruined.
Tire rotation

5127-3. Do-it-yourself maintenance
3Press or of the meter
control switches on the steering
wheel and select .
4Press or of the meter
control switches and select
“Vehicle Settings”, and then
press and hold .
5Press or of the meter
control switches and select
“TPWS”, and then press .
6Press or to select “Set-
ting Unit”.
7Press or to select the
desired unit and then press .
■Routine tire inflation pressure
checks
The tire pressure warning system does
not replace routine tire inflation pressure
checks. Make sure to check tire inflation
pressure as part of your routine of daily
vehicle checks.
■Tire inflation pressure
●It may take a few minutes to display
the tire inflation pressure after the
power switch is turned to ON. It may
also take a few minutes to display the
tire inflation pressure after inflation
pressure has been adjusted.
●Tire inflation pressure changes with
temperature. The displayed values
may also be different from the values
measured using a tire pressure
gauge.
■Situations in which the tire pres-
sure warning system may not oper-
ate properly
●In the following cases, the tire pres-
sure warning system may not operate
properly.
• If non-genuine Toyota wheels are
used.
• A tire has been replaced with a tire
that is not an OE (Original Equipment)
tire.
• A tire has been replaced with a tire
that is not of the specified size.
• Tire chains, etc. are equipped.
• An auxiliary-supported run-flat tire is
equipped.
• If a window tint that affects the radio
wave signals is installed.
• If there is a lot of snow or ice on the
vehicle, particularly around the wheels
or wheel housings.
• If the tire inflation pressure is
extremely higher than the specified
level.
• If wheels without tire pressure warning
valves and transmitters are used.
• If the ID code on the tire pressure
warning valves and transmitters is not
registered in the tire pressure warning
computer.
●Performance may be affected in the
following situations.
• Near a TV tower, electric power plant,
gas station, radio station, large dis-
play, airport or other facility that gen-
erates strong radio waves or electrical
noise
• When carrying a portable radio, cellu-
lar phone, cordless phone or other
wireless communication device
If tire position information is not cor-
rectly displayed due to the radio wave
conditions, the display may be cor-
rected by driving and changing the
radio wave conditions.
●When the vehicle is parked, the time

5327-3. Do-it-yourself maintenance
Left-hand drive vehicles
1Turn the power switch off.
Confirm that the charging connector is
not connected. Also, do not use the
Remote Air Conditioning System during
the procedure.
2Open the front passenger’s
door.
By keeping the door open, unexpected
operation of the Remote Air Condition-
ing System can be prevent. (P.460)
3Open the glove box and slide off
the damper.
4Push in each side of the glove
box to disconnect the claws, and then slowly and fully open the
glove box while supporting it.
5With the glove box fully open,
slightly lift up the glove box and
pull toward the seat to detach
the bottom of the glove box.Do not use excessive force if the glove
box does not detach when lightly
pulled. Instead, pull toward the seat
while slightly adjusting the height of the
glove box.
6Unlock the filter cover ( ), pull
the filter cover out of the claws
Air conditioning filter
The air conditioning filter must
be changed regularly to main-
tain air conditioning efficiency.
Removal method
A

5347-3. Do-it-yourself maintenance
pull toward the seat to detach
the bottom of the glove box.
Do not use excessive force if the glove
box does not detach when lightly pulled. Instead, pull toward the seat while slightly adjusting the height of the
glove box.
6 Unlock the filter cover ( ), pull
the filter cover out of the claws
( ), and remove the filter
cover.
7 Remove the filter case.
8 Remove the air conditioning fil-
ter and replace it with a new
one.
The “ UP” marks shown on the filter
should be pointing up.
9 When installing, reverse the
steps listed.
■Checking interval
Inspect and replace the air conditioning filter according to the maintenance schedule. In dusty areas or areas with
heavy traffic flow, early replacement may be required. (For scheduled main-tenance information, please refer to the
“Toyota Service Booklet” or “Toyota Warranty Booklet”.)
■If air flow from the vents decreases dramatically
The filter may be clogged. Check the fil- ter and replace if necessary.
A
B

5367-3. Do-it-yourself maintenance
Remove the dust from the air intake
vent with a vacuum cleaner, etc.
Make sure to only use a vacuum to
suck out dust and clogs. Attempting to
blow out dust and clogs using an
airgun, etc. may push it into the air
intake vent. (P.538)
If dust and clogs cannot be com-pletely removed with the air intake
vent cover installed, remove the
cover and clean the filter.
1Turn the power switch off.
2Using a Phillips screwdriver,
remove the clip.
3Remove the air intake vent
cover.
Pull the cover as shown in the illustra-
tion to disengage the 8 claws, starting
from the claw in the upper right corner
and pull the cover toward the front of
the vehicle to remove it.
4Remove the air intake vent filter.
Disengage the 4 center claws from the
Cleaning the DC/DC Con-
verter air intake vent
and filter
To prevent the 12-volt battery
from discharge, visually
inspect the DC/DC Converter
air intake vent periodically for
dust and clogs. If it is dusty or
clogged or if “Maintenance
required for DCDC converter
cooling parts See Owner’s
Manual” is shown on the multi-
information display, clean the
air intake vent using the fol-
lowing procedures:
Cleaning the air intake vent
If dust and clogs cannot be
completely removed

5447-3. Do-it-yourself maintenance
nal facing up.
4 When installing, reverse the
steps listed.
WARNING
■Battery precautions
Observe the following precautions.
Failure to do so may result in death or serious injury.
●Do not swallow the battery. Doing
so may cause chemical burns.
●A coin battery or button battery is
used in the electronic key. If a bat- tery is swallowed, it may cause severe chemical burns in as little as
2 hours and may result in death or serious injury.
●Keep away new and removed bat-teries from children.
●If the cover cannot be firmly closed, stop using the electronic key and stow the key in the place where
children cannot reach, and then contact any authorized Toyota retailer or Toyota authorized
repairer, or any reliable repairer as soon as possible.
●If you accidentally swallow a battery or put a battery into a part of your body, get emergency medical atten-
tion immediately.
■To prevent battery explosion or leakage of flammable liquid or gas
●Replace the battery with a new bat-tery of the same type. If a wrong type of battery is used, it may
explode.
●Do not expose batteries to
extremely low pressure due to high altitude or extremely high tempera-tures.
●Do not burn, break or cut a battery.
■Certification for the electronic key battery
CAUTION
RISK OF EXPLOSION IF BATTERY IS REPLACED BY AN INCORRECT TYPE.
DISPOSE OF USED BATTERIES ACCORDING TO THE INSTRUC-TIONS
NOTICE
■When replacing the battery
Use a flathead screwdriver of appro- priate size. Applying excessive force
may deform or damage the cover.
■For normal operation after
replacing the battery
Observe the following precautions to prevent accidents:
●Always work with dry hands.Moisture may cause the battery to rust.
●Do not touch or move any other component inside the remote con-
trol.
●Do not bend either of the battery
terminals.

553
7 7-3. Do-it-yourself maintenance
Maintenance and care
turning the bulb base.
3Remove the light bulb.
4Install a new light bulb.
5Install the bulb base to the light
unit by inserting it and turning
the bulb base clockwise.
Secure the cord with the clip back again after installing the bulb base.
6Reinstall the cover.
■Outer foot lights (if equipped)
1Press the upper part of the out-
side rear view mirror to tilt the
mirror face upward, and discon-
nect the four tabs behind the
mirror.
Pry the mirror out toward you, and dis-
connect two tabs at a time.
Work carefully, ensuring that you do not

8
559
8
When trouble arises
When trouble arises
8-1. Essential information
Emergency flashers .......... 560
If your vehicle has to be
stopped in an emergency 560
If the vehicle is trapped in rising
water............................... 561
8-2. Steps to take in an emer-
gency
If your vehicle needs to be
towed .............................. 563
If you think something is wrong
....................................... 566
If a warning light turns on or a
warning buzzer sounds... 568
If a warning message is dis-
played ............................. 578
If you have a flat tire (vehicles
without spare tire) ........... 582
If you have a flat tire (vehicles
with spare tire) ................ 593
If the hybrid system will not
start ................................ 601
If you lose your keys ......... 603
If the fuel filler door cannot be
opened ........................... 603
If the electronic key does not
operate properly ............. 604
If the 12-volt battery is dis-
charged .......................... 606
If your vehicle overheats... 611
If the vehicle becomes stuck
....................................... 615