TOYOTA YARIS 2005 1.G Owners Manual

2142005 ECHO HATCHBACK from Jul. ’04Prod. (OM52624U)
Dimensions and weights
Overall length mm (in.) 3735 (147.0)
Overall width mm (in.) 1660 (65.4)
Overall height mm (in.) 1500 (59.1)
Wheelbase mm (in.) 2370 (93.3)
Front tread mm (in.) 1445 (56.9)
Rear tread mm (in.) 1420 (55.9)
Vehicle capacity weight
(occupants + luggage)kg (lb.) 280 (617)
Towing capacity
(trailer + cargo weight) kg (lb.) 318 (700)
Engine
Model:1NZ− FE
Type: 4 cylinder in line, 4 cycle, gasoline
Bore and stroke, mm (in.): 75.0
84.7 (2.95
3.33)
Displacement, cm
3 (cu. in.):
1497 (91.3)
Fuel
Fuel type: Unleaded gasoline, Octane Rating 87(Research Octane Number 91) or higher
Fuel tank capacity, L (gal., Imp. gal.): 45 (11.9, 9.9)
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2152005 ECHO HATCHBACK from Jul. ’04Prod. (OM52624U)
Service specifications
ENGINE
Valve clearance (engine cold), mm (in.):Intake 0.15—0.25 (0.006—0.010)
Exhaust 0.25—0.35 (0.010—0.014)
Spark plug type: DENSO K16R −U
NGK BKR5EYA
Spark plug gap, mm(in.): 0.8 (0.031)
Drive belt tension measured with Boroughs
drive belt tension gauge No. BT −33− 73F
(used belt), lbf:
Generator belt 100
20
Power steering pump belt 65
10
ENGINE LUBRICATION
Oil capacity (drain and ref ill), L (qt., Imp.
qt.):
With filter 3.7 (3.9, 3.3)
Without filter 3.4 (3.6, 3.0)
“Toyota Genuine Motor Oil” is used in
your Toyota vehicle. Use Toyota approved
“Toyota Genuine Motor Oil” or equivalent
to satisfy the following grade and viscos-
ity. Oil grade:
API grade SL “Energy −Conserving” or
ILSAC multigrade engine oil
Please contact your Toyota dealer for fur-
ther details.
Recommended oil viscosity:
SAE 5W −30
OIL008
Outside temperature
COOLING SYSTEM
Total capacity, L (qt., Imp. qt.):
Manual transmission 4.4 (4.7, 3.9)
Automatic transmission 4.3 (4.5, 3.8)
Coolant type:
“Toyota Super Long Life Coolant” is
used in your Toyota vehicle at factory
fill. In order to avoid technical problems,
only use “Toyota Super Long Life Cool-
ant” or similar high quality ethylene gly-
col based non −silicate, non− amine, non−
nitrite, and non −borate coolant with
long− life hybrid organic acid technology.
(Coolant with long −life hybrid organic
acid technology is a combination of low
phosphates and organic acids.)
Do not use plain water alone.
Please contact your Toyota dealer for
further details.
BATTERY
Open voltage
∗ at 20
C (68
F):
12.6—12.8 V Fully charged
12.2—12.4 V Half charged
11.8—12.0 V Discharged
∗: Voltage that is checked 20 minutes af-
ter the key is removed with all the lights
turned off
Charging rates: 5 A max.
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2162005 ECHO HATCHBACK from Jul. ’04Prod. (OM52624U)
CLUTCH
Pedal free play, mm (in.):5—15 (0.2—0.6)
Fluid type: SAE J1703 or FMVSS No. 116 DOT 3
MANUAL TRANSAXLE
Oil capacity, L (qt., Imp. qt.): 1.9 (2.0, 1.7)
Oil type: Gear oil API GL −4 or GL −5
Recommended oil viscosity: SAE 75W −90
AUTOMATIC TRANSAXLE
Fluid capacity (drain and refill), L (qt.,
Imp. qt.): 2.9 (3.1, 2.6)
Fluid type: Toyota Genuine ATF Type T −IV
Change automatic transmission fluid only
as necessary. Generally, it is necessary to change
automatic transmission fluid only if your
vehicle is driven under one of the Special
Operating Conditions listed in your
“Scheduled Maintenance Guide” or
“Owner ’s Manual Supplement”. When
changing the automatic transmission fluid,
use only “Toyota Genuine ATF Type T
−IV”
(ATF JWS3309 or NWS6500) to aid in
assuring optimum transaxle performance.
Notice: Using automatic transmission
fluid other than “Toyota Genuine ATF
Ty p e T −IV” may cause deterioration in
shift quality, locking up of your trans-
mission accompanied by vibration, and
ultimately damage the automatic trans-
mission of your vehicle. BRAKES
Minimum pedal clearance when depressed
with the pressure of 490 N (50 kgf, 110
lbf) with the engine running, mm (in.):
55 (2.2)
Pedal free play, mm (in.): 1—6 (0.04—0.24)
Pad wear limit, mm (in.): 1.0 (0.04)
Lining wear limit, mm (in.): 1.0 (0.04)
Parking brake adjustment when pulled with
the force of 196 N (20 kgf, 44 lbf): 6—9 clicks
Fluid type: SAE J1703 or FMVSS No. 116 DOT 3
STEERING
Wheel free play: Less than 30 mm (1.2 in.)
Power steering fluid type: Automatic transmission fluid DEXRON II
or III
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2172005 ECHO HATCHBACK from Jul. ’04Prod. (OM52624U)
Tires
Tire size and cold tire inflation
pressure:Tire size kPa (kgf/cm
2 or bar, psi)
Standard P175/65R14 81S 220 (2.2, 32)
Spare T115/70D14 420 (4.2, 60)
Wheel size: Standard14 x 5 1/2J, 14 x 5 1/2JJ
S par e 14 x 4T
Wheel nut torque, N·m (kgf·m,
ft·Ibf): 103 (10.5, 76)
N O T E : Fo r a co m p l e t e in f o r m a t i o n on tires (e.g. replacing tires or
replacing wheels), see
“Checking tire inflation
pressure” through
“Aluminum wheel
precautions”, page 191
through 198 in Section 7 −2.
Fuses
SU81005
Engine compartment
Fuses (type A)
1. P/POINT 15 A: No circuit
2. H −LP RH/H −LP LO RH 10 A: Right−
hand headlight
3. H −LP LH/H −LP LO LH 10 A: Left−
hand headlight
4. ST 30 A: Starter system
5. AM2 15 A: Starter system, SRS airbag
system, multiport fuel injection sys-
tem/sequential multiport fuel injection
system, discharge warning system
6. HORN 15 A: Horn
SU81006
Instrument panel
7. EFI 15 A: Multiport fuel injection sys-
tem/sequential multiport fuel injection
system
8. DOME 15 A: Interior light, gauges of
meters
9. SPARE 15 A: Spare
10. SPARE 30 A: Spare
11. GAUGE 10 A: Back−up lights, charging
system, air c onditioning system,
gauges of meters
12. ACC 15 A: Cigarette lighter
13. A.C 7.5 A: Air conditioning system
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2182005 ECHO HATCHBACK from Jul. ’04Prod. (OM52624U)
SU81007
Engine compartment
14. WIPER 20 A: Windshield wipers and
washer, rear window wipers and wash-
er
15. ECU −IG 7.5 A: Anti−lock brake system,
electric cooling fan
16. D/L 25 A: Power door lock system
17. ECU −B 7.5 A: SRS airbag system
18. OBD 7.5 A: On−board diagnosis sys-
tem
19. TAIL 10 A: Tail lights, parking lights,
license plate lights, illuminations
20. FOG 15 A: No circuit 21. HAZ 10 A:
Turn signal lights, emergen-
cy flashers
22. STOP 10 A: Stop lights, high mounted
stop light, anti −lock brake system, shift
lock system, multiport fuel injection
system/se quential multiport fuel injec-
tion system
Fuses (type B)
23. HTR SUB2 50 A: No circuit
24. HTR SUB1 50 A: Air conditioning sys-
tem
25. RDI 30 A: Electric cooling fan
26. CL− ACT2 30 A: No circuit
27. AM1 40 A: “ACC”, “GAUGE”, “WIPER”,
and “ECU −IG” fuses
28. POWER 30 A: No circuit
29. HTR 40 A: Air conditioning system
30. DEF 30 A: Rear window defogger sys-
tem.
Fuses (type C)
31. MAIN 60 A: “EFI”, “DOME”, “HORN”,
“ST”, “AM2”, “H −LP LH”, “H −LP RH”,
“H −LP LH (HI)”, “H −LP RH (HI)”, “H −LP
LH (LO)” and “H −LP RH (LO)” fuse
32. CL− ACT1 60 A: No circuit 33. ALT 120 A:
“ECU−B”, “TAIL”, “D/L”,
“OBD”, “A.C”, “HTR”, “POWER”,
“STOP” and “DEF” fuses
34. ABS 60 A: Anti−lock brake system
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Publication No. OM52624U
Part No. 01999-52624
Printed in Japan 01−0407 −00
(U)
U 6
I
Quick index

If a service reminder indicator or warning buzzer comes on 69 . . . . . . . .

If your vehicle will not start 140 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
.

If your engine stalls while driving 143 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

If your vehicle overheats 143 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . . .

If you have a flat tire 144 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . . . . . .

If your vehicle needs to be towed 156 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Tips for driving during break-in period 98 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

How to start the engine 126 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . . . .

General maintenance 173 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . . . . . . .

Complete index NO TAG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . . . . . . . .
Gas station information
Fuel type:
UNLEADED gasoline, Octane Rating 87 (Research Octane Number 91)
or higher
See page 98 for detailed information.
Fuel tank capacity:
45 L (11.9 gal., 9.9 lmp.gal.)
Engine oil:
API grade SL “Energy −Conserving” or ILSAC
multigrade engine oil is recommended.
See page 186 for detailed information.
Tire information: See pages 191 through 198.
Tire inflation pressure: See page 217.
2005 ECHO HATCHBACK from Jul. ’04Prod. (OM52624U)
04 05.19

2005 ECHO HATCHBACK from Jul. ’04Prod. (OM52624U)
04 05.18
You should know as much about the quality and
importance of proper main tenance of your new
vehicle as the people who built it.
The Toyota authorized Repair Manual
tells you how to maint ain your vehicle and
enables you to correct ly perform your own
maintenance.
The best way to keep your new vehicle in top
running order is to maintain it properly from
the moment you drive it off the showroom
floor.
The Toyota authorized Repair Manual is
packed with literally everything you need to
know to perform your own maintenance in
virtually every area of your new vehicle.

2005 ECHO HATCHBACK from Jul. ’04Prod. (OM52624U)
04 05.18
Where to obtain the Repair Manual
The repair manual for ECHO, written in Eng-
lish, may be purchased as applicable from any
Toy ota dea l er.
Pub. Name: 2005 ECHO Repair Manual
Pub. No.: RM1119U1 RM1119U2
Maintenance procedures for the engine,
chassis, body, electric al system, and more,
are clearly explained and illustrated.
Periodic maintenance and tuneup
Periodic maintenance and tuneup helps to pre-
vent small problems from growing into larger ones lat-
er on. The repair manual outlines exactly what main-
tenance is required and clearly explains how to do the
work yourself stepbystep.
Areas covered include such things as spark plug re-
placement, valve clearance adjustment and engine oil
and filter replacement.

2005 ECHO HATCHBACK from Jul. ’04Prod. (OM52624U)
04 04.06
WE REALLY CARE ABOUT YOU
PLEASE BUCKLE UP
Toyota has made a special effort to encourage use of seat belts.
Toyota belts are:

Comfortable

Easy to use

Convenient
We encourage you to use your belts every time you drive.
U