engine VAUXHALL VIVARO 2015.5 Repair Manual

Vehicle care167Jump starting
Do not start with a quick charger.
A vehicle with a discharged battery
can be started using jump leads and the vehicle battery of another vehicle.9 Warning
Be extremely careful when starting
with jump leads. Any deviation
from the following instructions can
lead to injuries or damage caused
by battery explosion or damage to the electrical systems of both
vehicles.
9 Warning
Avoid contact of the battery with
eyes, skin, fabrics and painted
surfaces. The fluid contains
sulphuric acid which can cause
injuries and damage in the event
of direct contact.
■ Never expose the battery to naked flames or sparks.
■ A discharged vehicle battery canalready freeze at a temperature of
0 °C. Defrost the frozen battery
before connecting jump leads.
■ Wear eye protection and protective
clothing when handling a battery.
■ Use a booster battery with the same voltage (12 volts). Its capacity(Ah) must not be much less than
that of the discharged battery.
■ Use jump leads with insulated terminals and a cross section of at
least 16 mm 2
(25 mm 2
for diesel
engines).
■ Do not disconnect the discharged vehicle battery from the vehicle.
■ Switch off all unnecessary electrical
consumers.
■ Do not lean over the battery during jump starting.
■ Do not allow the terminals of one lead to touch those of the other
lead.
■ The vehicles must not come into contact with each other during thejump starting process.■ Apply the parking brake, transmission in neutral.
■ Open the positive terminal protection caps of both batteries.
The battery is located in the engine
compartment.
Remove cover to access the battery.

168Vehicle care
Lead connection order:1. Connect the red lead to the positive terminal (1) of the booster
battery.
2. Connect the other end of the red lead to the positive terminal (2) of
the discharged battery.
3. Connect the black lead to the negative terminal (3) of the
booster battery.
4. Connect the other end of the black
lead to a vehicle grounding point
(4), such as the engine block or an
engine mounting bolt. Connect as
far away from the discharged
vehicle battery as possible,
however at least 60 cm.
Route the leads so that they cannot
catch on rotating parts in the engine
compartment.
To start the engine: 1. Start the engine of the vehicle providing the jump start.
2. After 5 minutes, start the other engine. Start attempts should be
made for no longer than
15 seconds at an interval of
1 minute.
3. Allow both engines to idle for approx. 3 minutes with the leads
connected.
4. Switch on electrical consumers (e.g. headlights, heated rear
window) of the vehicle receiving
the jump start.
5. Reverse above sequence exactly when removing leads.Towing
Towing the vehicle The towing eye is stowed with thevehicle tools 3 155.
Release cap using a suitable tool.
Screw the towing eye clockwise into
the front towing point and tighten fully
using the wheel wrench.
Attach a tow rope - or better still a tow rod - to the towing eye, never to the
bumper or front suspension units.

Vehicle care169Caution
Do not tow the vehicle from the
rear. The front towing eye must
only be used for towing and not
recovering a vehicle.
Caution
Activate the child locks in the rear
doors if the rear seats are
occupied. Child locks 3 28.
Switch on ignition to permit operation
of brake lights, horn and windscreen
wipers, and move the steering wheel
slightly to release the steering wheel
lock.
Transmission in neutral.
Caution
Drive slowly. Do not drive jerkily.
Excessive tractive force can
damage the vehicle.
When the engine is not running,
considerably more force is needed to
brake and steer.
To prevent the entry of exhaust fumes
from the towing vehicle, switch on the air recirculation system 3 100 and
close the windows.
Seek the assistance of a workshop.
After towing, unscrew the towing eye
and replace cap.
Towing another vehicle
The fixed towing eye is located under the rear bumper.
Attach a tow rope - or better still a tow
rod - to the rear towing eye, never to
the rear axle and suspension units.
The rear towing eye must only be
used for towing and not recovering a
vehicle.Caution
Drive slowly. Do not drive jerkily.
Excessive tractive force can
damage the vehicle.
Trailer hitch 3 134.

170Vehicle careAppearance care
Exterior care Locks
The locks are lubricated at the factory using a high quality lock cylinder
grease. Use de-icing agent only when absolutely necessary, as this has adegreasing effect and impairs lockfunction. After using de-icing agent,
have the locks regreased by a
workshop.
Washing
The paintwork of your vehicle is
exposed to environmental influences. Wash and wax your vehicle regularly.
When using automatic vehicle
washes, select a programme that
includes waxing. Restrictions for
filmed or matt painted body parts or decor tapes, see "Polishing and
waxing".Bird droppings, dead insects, resin,
pollen and the like should be cleaned
off immediately, as they contain
aggressive constituents which can cause paint damage.
If using a vehicle wash, comply with
the vehicle wash manufacturer's instructions. The windscreen wipersand rear window wiper must be
switched off. Remove antenna and
external accessories such as roof
racks etc.
If you wash your vehicle by hand,
make sure that the insides of the
wheel housings are also thoroughly
rinsed out.
Clean edges and folds on opened
doors and the bonnet as well as the
areas they cover.Caution
Always use a cleaning agent with
a pH value of 4 to 9.
Do not use cleaning agents on hot surfaces.
Have the door hinges of all doors
greased by a workshop.
Do not clean the engine compartment with a steam-jet or high-pressure jet
cleaner.
Thoroughly rinse and leather-off the vehicle. Rinse leather frequently. Use
separate leathers for painted and
glass surfaces: remnants of wax on
the windows will impair vision.
Exterior lights
Headlight and other light covers are
made of plastic. Do not use any
abrasive or caustic agents, do not use an ice scraper, and do not clean them
dry.
Polishing and waxing Wax the vehicle regularly (at the
latest when water no longer beads).
Otherwise, the paintwork will dry out.
Polishing is necessary only if the paint
has become dull or if solid deposits
have become attached to it.
Paintwork polish with silicone forms a
protective film, making waxing
unnecessary.

Service and maintenance173Service and
maintenanceGeneral information ...................173
Recommended fluids, lubricants and parts .................................... 174General information
Service information In order to ensure economical and
safe vehicle operation and to
maintain the value of your vehicle, it
is of vital importance that all
maintenance work is carried out at the proper intervals as specified.
The detailed, up-to-date service
schedule for the vehicle is available at
the workshop.
Service display 3 80.
Engine identification 3 177.
European service intervals
Maintenance of your vehicle is
required every 25,000 miles or after
2 years, whichever occurs first,
unless otherwise indicated by the
service display.
A shorter service interval can be valid for severe driving behaviour, e.g. for
taxis and police vehicles.Confirmations
Confirmation of service is recorded in the Service and Warranty Booklet.
The date and mileage is completed
with the stamp and signature of the
servicing workshop.
Make sure that the Service and
Warranty Booklet is completed
correctly as continuous proof of
service is essential if any warranty or
goodwill claims are to be met, and is
also a benefit when selling the
vehicle.
Service display
The service interval is based on
several parameters depending on
usage.
The service display, located in the
Driver Information Centre, indicates
when the next service is due. Seek
the assistance of a workshop.
Service display 3 80.

174Service and maintenanceRecommended fluids,lubricants and parts
Recommended fluids and
lubricants
Only use products that meet the
recommended specifications.
Damage resulting from the use of
products not in line with these
specifications will not be covered by
the warranty.9 Warning
Operating materials are
hazardous and could be
poisonous. Handle with care. Pay
attention to information given on
the containers.
Engine oil
Engine oil is identified by its quality
and its viscosity. Quality is more
important than viscosity when
selecting which engine oil to use. The oil quality ensures e.g. engine
cleanliness, wear protection and oil
aging control, whereas viscosity
grade gives information on the oil's
thickness over a temperature range.
Dexos is the newest engine oil quality
that provides optimum protection for petrol and diesel engines. If it is
unavailable, engine oils of other listed qualities must be used.
Select the appropriate engine oil
based on its quality and on the
minimum ambient temperature
3 179.
Topping up engine oil
Engine oils of different manufacturers
and brands can be mixed as long as
they comply with the required engine
oil quality and viscosity.
Use of engine oil with only
ACEA A1/B1 or only A5/B5 quality is
prohibited, since it can cause long-
term engine damage under certain
operating conditions.
Select the appropriate engine oil
based on its quality and on the
minimum ambient temperature
3 179.Additional engine oil additives
The use of additional engine oil
additives could cause damage and
invalidate the warranty.
Engine oil viscosity grades
The SAE viscosity grade gives
information of the thickness of the oil.
Multigrade oil is indicated by two
figures, e.g. SAE 5W-30. The first
figure, followed by a W, indicates the
low temperature viscosity and the
second figure the high temperature viscosity.
Select the appropriate viscosity grade depending on the minimum ambient
temperature 3 179.
All of the recommended viscosity
grades are suitable for high ambient
temperatures.
Coolant and antifreeze Use only silicate-free long life coolant
(LLC) antifreeze approved for the vehicle. Consult a workshop.
The system is factory filled with
coolant designed for excellent
corrosion protection and frost

Technical data177Identification plate
The identification plate is located on
the right-hand door pillar.
Information on identification plate 1)
:
1=Manufacturer, type approval
number2=Vehicle Identification Number3=Permissible gross vehicle weight
rating4=Permissible gross combination
weight5=Maximum permissible front axle
load6=Maximum permissible rear axle
load7=Vehicle-specific or country
specific dataThe combined total of front and rear
axle loads must not exceed the
permissible gross vehicle weight. For
example, if the front axle is bearing its
maximum permissible load, the rear
axle can only bear a load that is equal
to the gross vehicle weight minus the front axle load.
The technical data is determined in
accordance with European
Community standards. We reserve
the right to make modifications.
Specifications in the vehicle
documents always have priority over
those given in this manual.
Engine identification The technical data tables show the
engine identifier code. Engine data
3 180.
To identify the respective engine,
refer to the engine power in the EEC
Certificate of Conformity provided
with your vehicle or other national
registration documents.1) The VIN plate on your vehicle may differ from the illustration shown.

178Technical data
It is possible, using the Vehicle
Identification Number (VIN), to
determine the engine type that is installed in your vehicle. For further
information consult a workshop.

Technical data179Vehicle dataRecommended fluids and lubricantsRequired engine oil qualityEngine oil qualitydexos 2✔
In case dexos quality is unavailable in International countries, you may use the oil qualities listed below:
Engine oil qualityACEA A3/B4/C3✔
Engine oil viscosity grades
Oil viscositySAE 0W-30, SAE 0W-40, SAE 5W-30, SAE 5W-40

180Technical dataEngine dataSales designation1.6 CDTi 901.6 CDTi 1151.6 CDTi BiTurbo 1201.6 CDTi BiTurbo 140Engine identifier codeR9M 408R9M 408R9M 450R9M 450Number of cylinders4444Piston displacement [cm3
]1598159815981598Engine power [kW] (PS)66 (90)85 (115)88 (120)103 (140)at rpm3500350035003500Torque [Nm]260300320340at rpm1500175015001750Fuel typeDieselDieselDieselDiesel