air condition VOLKSWAGEN JETTA 1998 Service Manual

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ABS ITT Mark 20 IE On Board
Diagnostic (OBD)
Function
Since the control modules are interconnected
with CAN-bus, always begin OBD by checking
the Diagnostic Trouble Code (DTC) memories
of all the control modules in the vehicle.
This occurs in the Automatic test sequence and
is activated with key function 00.
When doing this, check to see if there are
DTCs stored which may influence the ABS.
On Board Diagnostic (OBD) relates to the
electrical/electronic part of the ABS, i.e. only
malfunctions via the electrical connection to the
control module are recognized (e.g. speed
sensor open circuit).
The 25-pin ABS Control Module (w/EDL) -J104-
forms with the hydraulic unit a compact unit.
The unit is located on the left in the engine
compartment. The control module is equipped
with a DTC memory. The diagnostic connection
is located in the center console below the
heating/air conditioning controls.
The control module recognizes malfunctions
during vehicle operation and stores them in a
permanent memory, the contents of which
remain even during periods of no battery
voltage.
Стр. 1из 8 ABS ITT Mark 20 IE On Board Diagnostic (OBD)

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5 -
Brake light
switch -F-

The brake
light switch is
open in the
rest position;

Adjusting
Page 01
-131
Can be
checked via
read
measured
value block
Page 01
-
61
6 -
Data Link
Connector
(DLC)

Installation
position: in
center
console
below
heating/air
conditioning
controls
7 -
Longitudinal
acceleration
sensor -G251-

All-wheel
drive
vehicles with
Haldex
coupling only
Стр. 5из 14 Electrical/electronic components and locations

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Measured value block, reading

Note:
All functions which could previously be
performed with V.A.G 1551 can also be
performed with the tester VAS 5051.
The control module can transfer a considerable
amount of test data. This test data delivers
information on the operational condition of the
system and/or sensors connected to it. In many
cases the transferred test data supports
troubleshooting and repair. The test data has
been summarized into single display groups
because all the information cannot be
evaluated at the same time. The information
can be selected via display group numbers.
Стр. 41из 81 ABS ITT Mk 20 IE On Board Diagnostic (OBD) program

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Switch to measuring range:
Resistance measurement (2 k )
Test
step V.A.G
1598
sockets Item tested Test
conditions
- Additional
operations Specification
Measures for
deviations from
specification
5 19 + 20 Resistance of
right front ABS
wheel speed
sensor -G45-
Ignition
switched
off 1.0 to 1.3 k
Electrical Wiring
Diagrams,
Troubleshooting &
Component Locations
binder
If no malfunction can be
located in the wiring:
Repair Manual, Brake
System, Repair Group
45; Removing and
installing parts of ABS
system on front and rear
axles - Separate connector on
right front ABS wheel
speed sensor -G45-
- Check wiring using
wiring diagram
- Wiggle wiring during
test
- Replace right front
ABS wheel speed
sensor -G45-
Стр. 13из 31 ABS, ABS/EDL and ABS/EDL/ASR ITT Mark 20 IE, electrical check

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Switch to measuring range:
Resistance measurement (2 k )
Test
step V.A.G
1598
sockets Item tested Test
conditions
- Additional
operations Specification
Measures for
deviations from
specification
6 1 + 2 Resistance of
left front ABS
wheel speed
sensor -G47-
Ignition
switched
off 1.0 to 1.3 k
Electrical Wiring
Diagrams,
Troubleshooting &
Component Locations
binder
If no malfunction can be
located in the wiring:
Repair Manual, Brake
SystemRepair Group 45;
Removing and installing
parts of ABS system on
front and rear axles - Separate connector on
left front ABS wheel
speed sensor -G47-
- Check wiring using
wiring diagram
- Wiggle wiring during
test
- Replace left front ABS
wheel speed sensor -
G47-
Стр. 14из 31 ABS, ABS/EDL and ABS/EDL/ASR ITT Mark 20 IE, electrical check

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Switch to measuring range:
Resistance measurement (2 k )
Test
step V.A.G
1598
sockets Item tested Test
conditions
- Additional
operations Specification
Measures for
deviations from
specification
7 22 + 23 Resistance of
right rear ABS
wheel speed
sensor -G44-
Ignition
switched
off 1.0 to 1.3 k
Electrical Wiring
Diagrams,
Troubleshooting &
Component Locations
binder
If no malfunction can be
located in the wiring:
Repair Manual, Brake
System, Repair Group
45; Removing and
installing parts of ABS
system on front and rear
axles - Separate connector on
right rear ABS wheel
speed sensor -G44
- Check wiring using
wiring diagram
- Wiggle wiring during
test
- Replace right rear ABS
wheel speed sensor -
G44-
Стр. 15из 31 ABS, ABS/EDL and ABS/EDL/ASR ITT Mark 20 IE, electrical check

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Switch to measuring range:
Resistance measurement (2 k )
Test
step V.A.G
1598
sockets Item tested Test
conditions
- Additional
operations Specification
Measures for
deviations from
specification
8 5 + 6 Resistance of
left rear ABS
wheel speed
sensor -G46-
Ignition
switched
off 1.0 to 1.3 k
Electrical Wiring
Diagrams,
Troubleshooting &
Component Locations
binder
If no malfunction can be
located in the wiring:
Repair Manual, Brake
System, Repair Group
45; Removing and
installing parts of ABS
system on front and rear
axles - Separate connector on
left rear ABS wheel
speed sensor -G46-
- Check wiring using
wiring diagram
- Wiggle wiring during
test
- Replace left rear ABS
wheel speed sensor -
G46-
Стр. 16из 31 ABS, ABS/EDL and ABS/EDL/ASR ITT Mark 20 IE, electrical check

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Functional check: ABS warning light -K47-
Test
step V.A.G
1598
sockets Item
tested
Test
conditions
- Additional
operations Specification
Measures for
deviations from
specification
16 - Function of
ABS
warning
light -K47-
Switch
ignition on ABS warning light -
K47- lights up for
approx. 2 seconds
and goes out again

Electrical Wiring
Diagrams,
Troubleshooting &
Component Locations
binder
Repair Manual,
Body Interior,Repair
Group 70 - Check wiring using
wiring diagram
- Malfunction in
instrument cluster
Стр. 22из 31 ABS, ABS/EDL and ABS/EDL/ASR ITT Mark 20 IE, electrical check

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Functional check: Warning light for brake system -K118-
Test
step V.A.G
1598
sockets Item
tested
Test
conditions
- Additional
operations Specification
Measures for
deviations from
specification
17 - Function of
warning
light for
brake
system -
K118-
Brake fluid
level is OK.

Switch
ignition on Warning light for
brake system -
K118- lights up for
approx. 2 seconds
and goes out again
Electrical Wiring
Diagrams,
Troubleshooting &
Component
Locations binder - Check brake fluid
level warning
switch -F34- in
sealing cap

- Pull
connectors off
both front speed
sensors
- Start engine
and run at more
than 2000 rpm Warning light -
K118- lights up and
3 warnings are
sounded
Electrical Wiring
Diagrams,
Troubleshooting &
Component
Locations binder
Repair Manual,
Body Interior,Repair
Group 70 - Check wiring
using wiring
diagram
- Malfunction in
instrument cluster

- Reconnect
connectors to
both front speed
sensors again
- Check DTC
memory and
erase
Стр. 23из 31 ABS, ABS/EDL and ABS/EDL/ASR ITT Mark 20 IE, electrical check

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Functional check: ABS hydraulic pump -V64-
Test
step V.A.G
1598
sockets Item
tested
Test conditions
- Additional
operations Specification
Measures for
deviations from
specification
18 - Function of
ABS
hydraulic
pump -
V64-
Ignition switched
off
- Pull hydraulic
pump -V64-
connector T2 off
control module

- Connect Ground to
connector T2/1 and
battery voltage to
connector T2/2 on
hydraulic pump Hydraulic pump
runs without
malfunction (max.
10 secs.) - Perform output
Diagnostic Test
Mode (DTM)
Page 01
-74 .
- Replace control
module.
Hydraulic pump
does not run
Repair Manual,
Brake System,
Repair Group 45 - Replace
hydraulic unit.
Стр. 24из 31 ABS, ABS/EDL and ABS/EDL/ASR ITT Mark 20 IE, electrical check