engine VOLVO S60 2008 Workshop Manual
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The system must be deactivated when towing a trailer, carrying bicycles in a rear-mounted carrier, etc, which could
trigger the rear park assist system's sensors.
NOTE
Rear park assist is deactivated automatically when towing a trailer if Volvo genuine trailer wiring is used.
Front park assist
The distance monitored in front of the vehicle is approximately 2.5 ft (0.8 m). The audible signal comes from the audio
system's front speakers.
It may not be possible to combine auxiliary headlights and front park assist since these lights could trigger the
system's sensors.
152 06 Starting and driving
Front/rear park assist (option/accessory)
Activating/deactivating park assist
The system is activated automatically when the vehicle is started.
Press the Park assist button on the center console (see page 55) to temporarily deactivate the system(s). The
indicator light in the button will go out when the system has been deactivated.
Park assist will be automatically reactivated the next time the engine is started, or if the button is pressed (the
indicator light in the button will illuminate).
NOTE
Front park assist is disengaged automatically when the parking brake is applied.
If the vehicle is equipped with front and rear park assist, both systems will be deactivated by pressing the button.
Audible signals from the park assist system
The Park Assist system uses an intermittent tone that pulses faster as you come close to an object, and becomes
constant when you are within approximately 1 ft (30 cm) of an object in front of or behind the vehicle. If the volume
of another source from the audio system is high, this will be automatically lowered.
If there are objects within this distance both behind and in front of the vehicle, the signal alternates between front and
rear speakers.
Faults in the system
If the yellow warning symbol illuminates and PARK ASSIST SERVICE REQUIRED is shown on the
information display, this indicates that the system is not functioning properly and has been disengaged. Consult a
trained and qualified Volvo service technician.
CAUTION
In certain circumstances, the park assist system may give unexpected warning signals that can be caused by external
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spray into the locks.
When washing or steam cleaning the engine, avoid spraying water or steam directly on the electrical components or
toward the rear side of the engine.
Dirt, snow, etc., on the headlights can reduce lighting capacity considerably. Clean the headlights regularly, for
example when refueling.
Always close the moonroof and sun shade before washing your vehicle.
Never use abrasive cleaning agents on the moonroof.
Never use wax on the rubber seals around the moonroof.
After cleaning the engine, the spark plug wells should be inspected for water and blown dry if necessary.
Suitable detergents: Special vehicle washing detergents should be used. A suitable mixture is about 2.5 fl. oz. (8.5 cl)
of detergent to 2.6 US gal. (10 liters) of warm water. After washing with a detergent the vehicle should be well rinsed
with clean water.
Exterior components
Volvo recommends the use of special cleaning products, available at your Volvo retailer, for cleaning colored plastic,
rubber, or ornamental components such as chromed strips on the exterior of your vehicle. The instructions for using
these products should be followed carefully. Solvents or stain removers should not be used.
CAUTION
Avoid waxing or polishing plastic or rubber components
Polishing chromed strips can wear away or damage the surface
Polishes containing abrasive substances should not be used
NOTE
When washing the vehicle, remember to remove dirt from the drain holes in the doors and sills
179 08 Car care
Washing and cleaning the vehicle
WARNING
When the vehicle is driven immediately after being washed, apply the brakes several times in order to remove any
moisture from the brake linings.
Engine cleaning agents should not be used when the engine is warm. This constitutes a fire risk.
Automatic washing - simple and quick
We do NOT recommend washing your vehicle in an automatic wash during the first six months (because the paint
will not have hardened sufficiently).
An automatic wash is a simple and quick way to clean your vehicle, but it is worth remembering that it may not be
as thorough as when you yourself go over the vehicle with sponge and water. Keeping the underbody clean is most
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2 0 0 8
VOLVO S60
184 09 Maintenance and servicing
Volvo service 186
Maintaining your vehicle187
Emission inspection readiness188
Working on your vehicle189
Hood and engine compartment191
Engine oil192
Fluids195
Wiper blades197
Battery198
Replacing bulbs201
Fuses211
185 09 Maintenance and servicing
186 09 Maintenance and servicing
Volvo service
Maintenance service
Periodic maintenance will help keep your vehicle running well. Your Warranty and Service Records Information booklet
provides a comprehensive maintenance schedule up to 150,000 miles (240,000 km) of vehicle service. This maintenance
program contains inspections and services necessary for the proper function of your vehicle, and includes components that
affect vehicle emissions. The maintenance services contain several checks that require special instruments and tools and
therefore must be performed by a qualified technician. Volvo advises you to follow the service program outlined in this
booklet. To keep your Volvo in top condition, specify time-tested and proven Genuine Volvo Parts and Accessories.
The Federal Clean Air Act - U.S.
The Federal Clean Air Act requires vehicle manufacturers to furnish written instructions to the ultimate purchaser to
assure the proper servicing and function of the components that control emissions. These services, which are listed in the
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"Warranty and Service Records Information booklet," are not covered by the warranty. You will be required to pay for
labor and material used.
Maintenance services
Your Volvo passed several major inspections before it was delivered to you, in accordance with Volvo specifications. The
maintenance services outlined in the Warranty and Service Records Information booklet, many of which will positively
affect your vehicle's emissions, should be performed as indicated. It is recommended that receipts for vehicle emission
services be retained in case questions arise concerning maintenance.
Inspection and service should also be performed anytime a malfunction is observed or suspected.
Vehicle Event Data (Black Box)
Your vehicle's driving and safety systems employ computers that monitor, and share with each other, information about
your vehicle's operation. One or more of these computers may store what they monitor, either during normal vehicle
operation or in a crash or near-crash event. Stored information may be read and used by:
Volvo Car Corporation
service and repair facilities
law enforcement or government agencies
others who may assert a legal right to know, or who obtain your consent to know such information.
Applicable warranties
In accordance with applicable U.S. and Canadian regulations, the following list of warranties is provided.
New Car Limited Warranty
Parts and Accessories Limited Warranty
Corrosion Protection Limited Warranty
Seat Belt and Supplemental Restraint Systems Limited Warranty
Emission Design and Defect Warranty
Emission Performance Warranty
These are the Federal warranties; other warranties are provided as required by state/provincial law. Refer to your separate
Warranty and Service Records Information booklet for detailed information concerning each of the warranties.
187 09 Maintenance and servicing
Maintaining your vehicle
Owner maintenance
Periodic maintenance requirements and intervals are described in your vehicle's Warranty and Service Records
Information booklet.
The following points can be carried out between the normally scheduled maintenance services.
Each time the vehicle is refueled:
Check the engine oil level
Clean the windshield, windshield wipers, headlights, and tail lights
Monthly:
Check cold tire pressure in all tires. Inspect the tires for wear.
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Check that engine coolant and other fluid levels are between the indicated " min" and "max" markings.
Clean interior glass surfaces with a glass cleaner and soft paper towels.
Wipe driver information displays with a soft cloth.
Visually inspect battery terminals for corrosion. Corrosion may indicate a loose terminal connector, or a battery near
the end of its useful service life. Consult a trained and qualified Volvo service technician for additional information.
As needed:
Wash the vehicle, including the undercarriage, to reduce wear that can be caused by a buildup of dirt, and corrosion
that can be caused by salt residues.
Clean leaves and twigs from air intake vents at the base of the windshield, and from other places where they may
collect.
NOTE
Complete service information for qualified technicians is available online for purchase or subscription at
www.volvotechinfo.com
.
188 09 Maintenance and servicing
Emission inspection readiness
What is an Onboard Diagnostic System (OBD II)?
OBD II is part of your vehicle's computerized engine management system. It stores diagnostic information about your
vehicle's emission controls. It can light the Check Engine light (MIL) if it detects an emission control "fault." A "fault" is
a component or system that is not performing within an expected range. A fault may be permanent or temporary. OBD II
will store a message about any fault.
How do states use OBD II for emission inspections?
Many states connect a computer directly to a vehicle's OBD II system. The inspector can then read "faults." In some
states, this type of inspection has replaced the tailpipe emission test.
How can my vehicle fail OBD II emission inspection?
Your vehicle can fail OBD II emission inspection for any of the following reasons.
If your Check Engine (MIL) light is lit, your vehicle may fail inspection.
If your vehicle's Check Engine light was lit, but went out without any action on your part, OBD II will still have a
recorded fault. Your vehicle may pass or fail, depending on the inspection practices in your area.
If you had recent service that required disconnecting the battery, OBD II diagnostic information may be incomplete and
"not ready" for inspection. A vehicle that is not ready may fail inspection.
How can I prepare for my next OBD II emission inspection?
If your Check Engine (MIL) light is lit - or was lit but went out without service, have your vehicle diagnosed and, if
necessary, serviced by a qualified Volvo technician.
If you recently had service for a lit Check Engine light, or if you had service that required disconnecting the battery, a
period of driving is necessary to bring the OBD II system to "ready" for inspection. A half-hour trip of mixed stop-and -
go/highway driving is typically needed to allow OBD II to reach readiness. Your Volvo retailer can provide you with more
information on planning a trip.
Maintain your vehicle in accordance with your vehicle's maintenance schedule.
189 09 Maintenance and servicing
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Working on your vehicle
Note the following before you begin working on your vehicle
Battery
Ensure that the battery cables are correctly connected and tightened.
Never disconnect the battery when the engine is running (e.g. when replacing the battery).
Never use a fast charger to charge the battery. The battery cables should be disconnected when recharging.
The battery contains acid that is both corrosive and poisonous. It is important that the battery is handled in an
environmentally friendly way. Let your Volvo dealer assist you.
Hoisting the vehicle
If a garage jack is used to lift the vehicle, the two jack attachments points should be used. They are specially reinforced to
bear the weight of the vehicle. A garage jack can also be placed under the front of the engine support frame. Take care not
to damage the splash guard under the engine. Ensure that the jack is positioned so that the vehicle cannot slide off it.
Always use axle stands or similar structures.
If a two-post hoist is used to lift the vehicle, the front and rear lift arm pads should be centered under the reinforced lift
plates on the inboard edge of the sill rail (see illustration).
190 09 Maintenance and servicing
Working on your vehicle
WARNING
The vehicle ignition system has very high voltage!
The voltage in the ignition system is dangerous! Do not touch spark plugs, ignition cables or the ignition coil when the
engine is running or the ignition is switched on!
The ignition should be switched off when:
Conducting engine tests.
Replacing parts in the ignition system, such as spark plugs, ignition coil, distributor, ignition cables, etc.
Belt check
Check the belt regularly to make sure it is in good condition and is clean. A worn or dirty belt can cause poor cooling and
low alternator output as well as impair the operation of the power steering and the air conditioning unit.
NOTE
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The drive belt is equipped with a self -tensioning mechanism and requires no adjustment between changes.
WARNING
The engine must not be running when this check is performed.
Check coolant level
The cooling system must be filled with coolant and not leak to operate at maximum efficiency. Check the coolant level
regularly. The level should be between the "MAX" and "MIN" marks on the expansion tank. The check should be made
with particular thoroughness when the engine is new or when the cooling system has been drained.
Do not remove the filler cap other than for topping up with coolant. Frequent removal may prevent coolant circulation
between the engine and the expansion tank during engine warm up and cooling.
Changing coolant
Normally, the coolant does not need to be changed. If the system must be drained, consult a trained and qualified Volvo
service technician.
NOTE
Do not top off with water only. This reduces the rust-protective and antifreeze qualities of the coolant and has a lower
boiling point. It can also cause damage to the cooling system if it should freeze. Top off with Volvo Genuine
Coolant/Antifreeze only (a 50/50 mix of water and antifreeze)
CAUTION
The cooling system must always be kept filled to the correct level. If it is not kept filled, there can be high local
temperatures in the engine which could result in damage. Different types of antifreeze/coolant may not be mixed.
WARNING
Never remove the radiator cap while the engine is warm. Wait until the vehicle cools.
191 09 Maintenance and servicing
Hood and engine compartment
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Opening the hood
1. Pull the lever located under the left side of the dash to release the hood lock.
2. Lift the hood slightly.
3. Press up the release control located under the front edge of the hood (at the center) and lift.
WARNING
Check that the hood locks properly when closed!
Engine compartment
1. Expansion tank - coolant
2. Power steering fluid reservoir
3. Washer fluid reservoir
4. Dipstick - engine oil
5. Radiator
6. Cooling fan
7. Oil filler cap - engine
8. Clutch/brake fluid reservoir
9. Relay/fuse box
10. Air cleaner
11. Battery (in trunk)
12. Data plate
WARNING
The cooling fan (6) may start or continue to operate (for up to 6 minutes) after the engine has been switched off.
192 09 Maintenance and servicing
Engine oil
Oil specifications
Engine oil must meet the minimum ILSAC specification GF-3, API SL, or ACEA A1/B1. Lower quality oils may not
offer the same fuel economy, engine performance, or engine protection.
Volvo recommends Castrol.
Depending on your driving habits, premium or synthetic oils may provide superior fuel economy and engine protection.
Consult your Volvo retailer or a trained and qualified Volvo service technician for recommendations on premium or
synthetic oils.
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Oil additives must not be used.
NOTE
Synthetic oil is not used when the oil is changed at the normal maintenance services. This oil is only used at customer
request, at additional charge. Please consult a trained and qualified Volvo service technician.
Oil viscosity (stable ambient temperatures)
Operation in hot climates
When temperatures exceed 104° F (40° C) in your area, Volvo recommends, for the protection of your engine, that you
use a heavier weight oil, such as such as SAE 5W -40 or 0W -40. See the viscosity chart.
Operation in temperate climates
Incorrect viscosity oil can shorten engine life. Under normal use when temperatures do not exceed 104° F (40° C), SAE
5W -30 will provide good fuel economy and engine protection. See the viscosity chart.
Extreme engine operation
Synthetic oils meeting SAE 0W -30 or 0W -40 and complying with oil quality requirements are recommended for driving
in areas of sustained temperature extremes (hot or cold), when towing a trailer over long distances, and for prolonged
driving in mountainous areas.
193 09 Maintenance and servicing
Engine oil
American Petroleum Institute (API) symbol
The API Service Symbol "donut" is divided into three parts:
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The upper section describes the oil's performance level.
The center identifies the oil's viscosity.
The lower section indicates whether the oil has demonstrated energy-conserving properties in a standard test in
comparison to a reference oil.
NOTE
Volvo uses different systems to indicate a low oil level or pressure. Some models have an oil pressure sensor, in which
case a warning symbol (see page 50
) is used to indicate low oil pressure. Other models have an oil level sensor, in
which case the driver is alerted by the warning symbol in the center of the instrument panel and a text in the information
display. Some models use both systems. Contact a trained and qualified Volvo service technician for more information.
Changing engine oil and oil filter
See the previous page for oil specifications and page 246
for oil volumes. Refer to the Warranty and Service Records
Information booklet for information on the oil change intervals.
NOTE
Volvo does not recommend the use of oil additives.
Synthetic oil is not used when the oil is changed at the normal maintenance intervals except at owner request and at
additional charge. Please consult a trained and qualified Volvo service technician.
Checking and adding oil
The oil level should be checked every time the vehicle is refueled. This is especially important during the period up to the
first scheduled maintenance service.
The vehicle should be parked on a level surface when the oil is checked.
If the engine is warm , wait for at least 10- 15 minutes after the engine has been switched off before checking the oil.
Checking the oil
1. Pull out the dipstick and wipe it with a lint-free rag.
2. Reinsert the dipstick, pull it out, and check the oil level.
3. Add oil if necessary. If the level is close to the MIN mark, add approximately 1 US quart (1 liter) of oil.
4. Run the engine until it reaches normal operating temperature.
5. Switch off the engine and wait for at least 10-15 minutes and recheck the oil level. If necessary, add oil until the level
is near the mark.
194 09 Maintenance and servicing
Engine oil
CAUTION
Not checking the oil level regularly can result in serious engine damage if the oil level becomes too low.
Never fill oil above the MAX mark. This could cause an increase in oil consumption.
Not checking the oil level regularly can result in serious engine damage if the oil level becomes too low.
Always add oil of the same type and viscosity as already used.
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