maintenance VOLVO S90 TWIN ENGINE 2019 Workshop Manual

MAINTENANCE AND SERVICE
* Option/accessory.595
Hood completely closed. The illustration is generic -details may vary according to vehicle model.

WARNING
Never drive with the hood open!
If there are any indications while driving thatthe hood is not completely closed, stop imme-diately and close it securely.

Related information
Engine compartment overview (p. 596)
Door and seat belt reminders (p. 51)
Climate control system service
Service and repairs on the air conditioning sys-tem should only be done by an authorized work-shop.
Troubleshooting and repairs
The air conditioning system contains a fluores-cent tracer substance. Ultraviolet light is used tosearch for leaks in the system.
Volvo recommends contacting an authorizedVolvo workshop.

Vehicles with R134a refrigerant
WARNING
The air conditioning system contains therefrigerant R134a under pressure. Serviceand repairs to the system should only be doneby an authorized workshop.

Related information
Volvo's service program (p. 584)
Replacing a windshield with head-
up display*
Vehicles with a head-up display have a specialtype of windshield that meets the requirementsfor displaying projected information.
Volvo recommends contacting an authorizedVolvo workshop for assistance replacing thewindshield. The correct type of replacementwindshield must be used in order for the head-updisplay to function properly.
Related information
Head-up display* (p. 138)
Cleaning the head-up display* (p. 620)

MAINTENANCE AND SERVICE
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Engine compartment overview
This overview shows some service-related com-ponents.
Some of the components included in the vehi-cle's electric drive system are located in theengine compartment. Exercise caution whenaccessing the engine compartment and onlytouch what is required for normal maintenance.

WARNING
Orange wiring may only be handled by quali-fied personnel.

WARNING
Several components in the vehicle work withhigh voltage that can be hazardous in case ofan incorrect procedure.
Do not touch anything that is not clearlydescribed in this Owner's Manual.
Be careful when checking/filling fluids inthe engine compartment.
The layout of the engine compartment may vary depend-ing on model and engine variant.
Coolant expansion tank
Brake fluid reservoir (located on the driver'sside)
Washer fluid filler pipe12
Fusebox
Air filter
Engine oil filler pipe
WARNING
Bear in mind that the cooling fan (located atthe front of the engine compartment behindthe radiator) may start or continue runningautomatically up to about 6 minutes after theengine is turned off.
Always entrust engine washing to a workshop– an authorized Volvo workshop is recom-mended. If the engine is hot, there is a risk offire.

WARNING
The ignition system works with extremely highand dangerous voltages. The vehicle electricalsystem should always be in ignition mode 0when work in being performed in the enginecompartment.
Do not touch any spark plugs or ignition coilswhen the vehicle electrical system is in igni-tion mode II or when the engine is warm.

Related information
Opening and closing the hood (p. 594)
Filling washer fluid (p. 635)
Refilling coolant (p. 599)
Fuses in the engine compartment (p. 608)
Checking and filling engine oil (p. 598)
Ignition modes (p. 429)
12Fill the washer fluid at regular intervals, e.g. when refueling.

MAINTENANCE AND SERVICE
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Engine oil
For the recommended service intervals and war-ranties to be applied, an approved engine oilmust be used.
Volvo recommends:
If the engine oil is not checked regularly and thelevel becomes low, this could cause seriousengine damage.

CAUTION
To satisfy the requirements for the engine'sservice intervals, all engines are factory-filledwith a specially adapted synthetic engine oil.Great care has been put into the choice of oil,with consideration given to service life, starta-bility, fuel consumption and environmentalimpact.
For the recommended service intervals toapply, an approved engine oil must be used.Only use the prescribed oil grade to top off orchange the oil. Otherwise, there is a risk ofthe vehicle's service life, startability, fuel con-sumption and environmental impact beingaffected.
Failure to use engine oil of the prescribedgrade and viscosity could cause damage toengine-related components. Volvo Car Corpo-ration disclaims warranty liability for such typeof damage.
Volvo recommends entrusting oil changes toan authorized Volvo workshop.
Volvo uses different systems to warn if the oillevel is too low/high or the oil pressure is low. Onengine variants with an oil pressure sensor, a
warning symbol is displayed in the instrument
panel when oil pressure is low . On engine
variants with an oil level sensor, the warn-ing symbol in the instrument panel and displaymessages are used to alert the driver. Someengine variants have both systems. Contact aVolvo retailer for more information.
Change the engine oil and oil filter according tothe schedule specified in the Warranty and Main-tenance Records Information booklet. Oils of ahigher grade than that specified may be used. Ifthe vehicle is driven in adverse conditions, Volvorecommends using an oil with a higher gradethan that specified.

Related information
Checking and filling engine oil (p. 598)
Engine oil specifications (p. 646)

MAINTENANCE AND SERVICE
598
Checking and filling engine oil
The engine oil level is monitored by an electronicoil level sensor.
Filler pipe13.
It may be necessary to top up engine oil betweenregularly scheduled services.
No action is necessary with regard to engine oillevel until a message appears in the instrumentpanel.

WARNING
If this symbol is shown togetherwith the message Engine oil levelService required, visit a workshop– an authorized Volvo workshop isrecommended. The oil level may be too high.
CAUTION
If this symbol is shown togetherwith a message about low oil level,for example Engine oil level lowRefill 1 liter, fill only with the indi-cated volume, e.g. 1 liter (1 quart).

WARNING
Do not spill oil on the hot exhaust pipes asthis could cause a fire.

Viewing oil level in the center display
The oil level can be viewed using the electronicoil level gauge in the center display once thevehicle has been started. The oil level should bechecked regularly.
1.Open the Car Status app from App view inthe center display.
2.Tap Status to display the oil level.
Oil level graphic in the center display.

NOTE
The system cannot directly detect changeswhen the oil is filled or drained. The vehiclemust have been driven approximately 30 km(20 miles) and have been stationary5 minutes on a level surface and with theengine off before the correct oil level will bedisplayed.
13Engines with an electronic oil level sensor do not have a dipstick.

MAINTENANCE AND SERVICE
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599

NOTE
If the conditions for measuring oil level arenot properly fulfilled (time after engine shut-down, vehicle inclination, ambient tempera-ture, etc.) the message No value availablewill be shown in the center display. This doesnot mean that anything is wrong in the vehi-cle systems.

Related information
Engine oil (p. 597)
Engine oil specifications (p. 646)
Ignition modes (p. 429)
Vehicle status (p. 588)
Refilling coolant
Coolant helps keep the combustion engine atthe right operating temperature. The heat trans-ferred from the engine to the coolant can beused to warm the passenger compartment.
When refilling coolant, follow the instructions onthe package. Never fill the cooling system withonly water. The risk of freezing is increased withtoo low or too high amounts of coolant.
If there is coolant under the vehicle, smoke fromthe cooling system, or if more than 2 liters (about2 quarts) of coolant has been added to the sys-tem, there could be something wrong with thecooling system and starting the vehicle coulddamage the engine. Call a tow truck and do notattempt to start the engine.

WARNING
The coolant may be very hot. Never unscrewthe cap when the coolant is hot. If coolantmust be filled, unscrew the expansion tankcap slowly to relieve overpressure.
Coolant expansion tank, left-hand drive vehicle.

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MAINTENANCE AND SERVICE
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Unscrew the cover in the plastic covering.
Unscrew the expansion tank cap and fillcoolant as needed. The level should notexceed the yellow MAX mark inside theexpansion tank.
Put the components back in place in the reverseorder.

CAUTION
Do not ingest the contents. May causedamage to organs (kidneys).
Use premixed coolant according to Vol-vo's recommendations. If concentratedcoolant is used, make sure that the cool-ant mixture is 50% coolant and 50%water of acceptable quality.
Do not mix different types of coolant.
To help ensure sufficient corrosion pro-tection in the system, only use new cool-ant when replacing larger components inthe cooling system.
Never run the engine unless the coolingsystem is properly filled. An improperlyfilled cooling system could lead to hightemperatures and cracks in the cylinderheads.
High levels of chlorine, chlorides andother salts may cause corrosion in thecooling system.
Related information
Engine compartment overview (p. 596)
Coolant specifications (p. 647)
Replacing bulbs
Halogen headlights are not available on all mod-els and markets. Contact a Volvo retailer formore information.
LED14 bulbs must be replaced by a workshop.An authorized Volvo workshop is recommended.

NOTE
For information on lights not mentioned inthis article, contact a Volvo dealer or a certi-fied Volvo service technician.

NOTE
Exterior lighting such as headlights and tail-lights may develop temporary condensationon the inside of the lens. This is normal. Allexterior lighting is designed to resist this.Condensation is normally vented out of thelamp housing once the light has been lit forsome period of time.

NOTE
Bulbs for active curve lighting* contain tracesof mercury and should therefore always besubmitted to a certified Volvo service techni-cian.

MAINTENANCE AND SERVICE
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Start battery
The vehicle has a single-pole electrical systemthat uses the chassis and engine mount as con-ductors.
The start battery is used to start the electricalsystem and power electrical equipment in thevehicle. The hybrid battery is used to start thecombustion engine.
The start battery should only be replaced by a
workshop15.
The start battery is a 12 V AGM (Absorbed GlassMat) battery, dimensioned for regenerative charg-ing and to support the function of the vehicle'svarious systems.
The service life and performance of the start bat-tery are affected by factors such as driving style,driving conditions, climate, battery discharges,number of starts, etc.
Never disconnect the start battery while theengine is running.
Make sure the cables to the start battery arecorrectly connected and the clamps aresecurely tightened.

WARNING
Batteries generate hydrogen gas, whichis flammable and explosive.
Do not connect the jumper cable to anypart of the fuel system or to any movingparts. Avoid touching hot manifolds.
Battery fluid contains sulfuric acid. Do notallow battery fluid to contact eyes, skin,fabrics or painted surfaces.
If contact occurs, flush the affected areaimmediately with water. Obtain medicalhelp immediately if eyes are affected.
Never expose the battery to open flameor electric spark. Do not smoke near thebattery. Failure to follow the instructionsfor jump starting can lead to injury.

Connection points
WARNING
PROPOSITION 65 WARNING
Battery posts, terminals, and related accesso-ries contain lead and lead compounds, chemi-cals known to the state of California to causecancer and reproductive harm. Wash handsafter handling.
Use the vehicle's connection points in the enginecompartment to connect an external start batteryor battery charger.
The battery terminals on the car's start battery inthe luggage/cargo area must not be used.
Positive connection point
Negative connection point
14LED (Light Emitting Diode)15An authorized Volvo workshop is recommended.

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MAINTENANCE AND SERVICE
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CAUTION
It is not possible to charge another vehicle'sbattery by means of current through thecharging points. Using the charging points tocharge another vehicle's battery could causea fuse to blow, which would cause the charg-ing points to stop working.

CAUTION
Only a modern battery charger with controlledcharge voltage should be used to charge thestarter battery. The rapid charging functionshould not be used as this could damage thebattery.

NOTE
If both the starter battery and the hybrid bat-tery are discharged, both batteries must becharged. In such cases, it is not possible tocharge only the hybrid battery first.
The starter battery must have a certain levelof charge for it to be possible to charge thehybrid battery.
CAUTION
Failure to observe the following could causethe infotainment energy save mode to tempo-rarily stop working and/or a message in thedriver's display regarding the state of chargeof the starter battery may be temporarilyincorrect after an external starter battery orbattery charger has been connected:
The negative battery terminal of the vehi-cle's starter battery must never be usedto connect an external starter battery orbattery charger – only the vehicle's neg-ative charging point should be used asa grounding point.
NOTE
If the starter battery becomes discharged toomany times, it will shorten its service life.
The service life of the starter battery is affec-ted by several factors, such as driving condi-tions and climate. The starting capacity of thebattery reduces gradually over time. The bat-tery must therefore be recharged if the vehi-cle is not used or a long period of time or if itis only driven short distances. Severe cold fur-ther limits the starting capacity.
To keep the starter battery in a good condi-tion, the vehicle should be driven at least15 minutes per week or the battery should beconnected to a battery charger with automatictrickle charging.
A starter battery that is always kept fullycharged has the maximum service life.

MAINTENANCE AND SERVICE
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Location
The start battery is located in the trunk.

WARNING
If the starter battery is disconnected, the func-tion for automatic opening and closing mustbe reset to function correctly. A reset isrequired in order for the pinch protection towork.

Specifications for start battery
Battery typeH8 AGM
Voltage (V)12
Cold start capacityA - CCAB (A)850
Dimensions, L×W×H353×175×190 mm (13.9×6.9×7.5 inches)
Capacity (Ah)95
AAccording to EN standard.BCold Cranking Amperes.
Volvo recommends that batteries are replaced byan authorized Volvo workshop.

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MAINTENANCE AND SERVICE
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CAUTION
If replacing the battery, make sure youreplace it with a battery of the same size, coldstart capacity and type as the original battery(see the decal on the battery).

Related information
Battery symbols (p. 606)
Hybrid battery (p. 605)
Jump starting using another battery (p. 466)