clutch VOLVO V60 2014 Owner's Manual

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10 Maintenance and service
10
344
WARNING
The ignition system has very high voltage and output. The voltage in the ignition sys-tem is highly dangerous. The car's electri-cal system must always be in key position0 when work is being performed in the
engine compartment; see Key positions -functions at different levels (p. 70). Do not touch the spark plugs or ignition coil when the car's electrical system is inkey position II or when the engine is hot.
Engine compartment except 4 cyl. 2.0 l 2
The appearance of the engine compartment may differ depending on engine variant.
Coolant expansion tank
Power steering fluid reservoir
Engine oil dipstick
3
Radiator
Filling engine oil
Reservoir for brake and clutch fluid (located on the driver's side)
Battery
Relay and fuse box
Filling washer fluid
Air filter
WARNING
The ignition system has very high voltage and output. The voltage in the ignition sys-tem is highly dangerous. The car's electri-cal system must always be in key position0
when work is being performed in the
engine compartment; see Key positions -functions at different levels (p. 70). Do not touch the spark plugs or ignition coil when the car's electrical system is inkey position II or when the engine is hot.
Related information
• Bonnet - opening and closing (p. 343)
• Engine compartment - checking (p. 344)
Engine compartment - checking
Some oils and fluids should be checked at regular intervals.
Regular checkingCheck the following oils and fluids at regularintervals, e.g. when refuelling:
• Coolant
• Engine oil
• Power steering fluid (not cars with 4-cyl. 2.0 litre engine 4
)
• Washer fluid
WARNING
Remember that the radiator fan (located at the front of the engine compartment,behind the radiator) may start automati-cally some after the engine has beenswitched off. Always have the engine cleaned by a workshop. There is a risk of fire if theengine is hot.
Related information
• Bonnet - opening and closing (p. 343)
• Engine compartment - overview (p. 343)
• Coolant - level (p. 349)
• Engine oil - checking and filling (p. 346)
2
Also applies to the B4204T7 engine.3 Engines with electronic oil level sensor do not have a dipstick (5-cyl. diesel).
4 However, does apply to the B4204T7 engine.
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10 Maintenance and service
10
350
WARNING
Coolant can be very hot. If the coolant requires topping up when the engine is atoperating temperature, unscrew theexpansion tank cap slowly to gentlyrelease the overpressure.
For capacities and for standards regarding water quality; see Coolant - grade and vol-ume (p. 398).
Check the coolant regularlyThe level must lie between the MIN and MAX
marks on the expansion tank. If the system isnot filled sufficiently, high temperatures couldoccur, causing a risk of damage to theengine.
IMPORTANT
• A high content of chlorine, chlorides and other salts may cause corrosion inthe cooling system.
• Always use coolant with anti-corrosionagent as recommended by Volvo.
• Ensure that the coolant mixture is 50%water and 50% coolant.
• Mix the coolant with approved qualitytap water. In the event of any doubtabout water quality, used ready-mixedcoolant in accordance with Volvo rec-ommendations.
• When changing coolant/replacingcooling system components, flush thecooling system clean with approvedquality tap water or flush with ready-mixed coolant.
• The engine must only be run with awell-filled cooling system. Otherwise,temperatures that are too high mayoccur resulting in the risk of damage(cracks) in the cylinder head.
Brake and clutch fluid - level
Brake and clutch fluid level should be between the reservoir
MIN and MAX marks.
Checking the levelBrake and clutch fluid have a common reser-voir. The level must be between the MIN and
MAX marks that are visible inside the reser-
voir. Check the level regularly. Change the brake fluid every other year or at every other regular service. For capacities and recommended brake fluid grade, see Brake fluid - grade and volume (p.401). The fluid should be changed annually oncars driven in conditions requiring hard, fre-quent braking, such as driving in mountainsor tropical climates with high humidity.
WARNING
If the brake fluid is under the MIN level in
the brake fluid reservoir, do not drive fur- ther before topping up the brake fluid.Volvo recommends that the reason for theloss of brake fluid is investigated by anauthorised Volvo workshop.
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10 Maintenance and service
10
* Option/accessory, for more information, see Introduction.365
For more information on the car's battery - Electrical system (p. 410).
Battery - Start/Stop
Cars with the Start/Stop function are equip- ped with two 12 V batteries - one extra pow-erful battery for starting and one support bat-tery that helps during the Start/Stop func-tion's starting sequence. For more information on Start/Stop - see Start/Stop* (p. 279). For more information on the car's battery - see Jump starting with battery (p. 270) andStarter battery - specification (p. 411).
BatteryStartingAuxiliary
Cold start capacity
A
,
CCA (A)760180
Size B
,
L×W×H (mm)278×175×190150×90×130
Capacity (Ah)7010
A In accordance with the SAE standard.
B Largest possible size.
IMPORTANT
When replacing batteries in cars with the Start/Stop function, the AGM 12
type bat-
teries must be fitted.
NOTE
• The higher the current take-off in the car (extra cooling/heating, etc.) themore the batteries must be charged =increased fuel consumption.
• When the capacity of the battery hasfallen below the lowest permissiblelevel then the Start/Stop function isdisengaged.
Temporarily reduced Start/Stop function due to high current take-off means: •
The engine starts automatically 13
without
the driver depressing the clutch pedal (manual gearbox).
• The engine starts automatically withoutthe driver lifting his/her foot off the footbrake pedal (automatic gearbox).
12
Absorbed Glass Mat
13 Automatic starting can only take place if the gear lever is in neutral position.
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10 Maintenance and service
10
370* Option/accessory, for more information, see Introduction.
FunctionA
Relay coils5
Auxiliary lamps*20
Horn15
Relay coil in main relay for engine management system;Engine control module (4-cyl. 2.0 l B
, 5, 6-cyl.)10
Transmission control module15
Solenoid clutch A/C (not 4-cyl. 2.0 l C
, not 5-cyl. diesel); Sup-
porting coolant pump (4-cyl. 2.0 l diesel)15
Relay coil in relay for solenoid clutch A/C (not 5-cyl. diesel);Relay coil in relay for coolantpump (1.6 l petrol Start/Stop);Relay coils in central electricalunit in engine compartmentcold zone (Start/Stop)5
Start relay A30
FunctionA
Ignition coils (1.6 l petrol, engine B4204T7); Glow controlmodule (5-cyl. diesel)10
Engine control module (4-cyl. 2.0 l
B
); Ignition coils (5, 6-cyl.
petrol); Capacitor (6-cyl.)20
Engine control module (petrol except 4-cyl. 2.0 l C
)10
Engine control module (1.6 l diesel, 5-cyl. diesel)15
Engine control module (4-cyl. 2.0 l B
)20
FunctionA
Valves (1.6 l petrol); mass air flow sensor (1.6 l, 4-cyl. 2.0 l B
);
Thermostat (4-cyl. 2.0 l pet-rol B
); EVAP valve (4-cyl. 2.0 l
petrol B
); Cooling valve for cli-
mate control system (4-cyl. 2.0 l diesel); Cooling pump for EGR(4-cyl. 2.0 l diesel) Mass air flow sensor (engine D4162T); Control valve, fuelflow (engine D4162T)10
Mass air flow sensor (5-cyl. diesel, 6-cyl.); Control valves(5-cyl. diesel); Injectors (5, 6-cyl. petrol); Engine controlmodule (5-cyl. petrol, 6-cyl.)15
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10 Maintenance and service
10
371
FunctionA
Solenoid clutch A/C (5, 6-cyl.); Valves (1.6 l, engine B4204T7;5-cyl., 6-cyl.); Engine controlmodule (6-cyl.); Solenoids (6-cyl. without turbo); Actuatormotors, intake manifold (6-cyl.without turbo); Mass air flowsensor (engine B4204T7; 5-cyl.petrol); Oil level sensor (5-cyl.diesel)10
Valves (4-cyl. 2.0 lB
); Oil pump
(4-cyl. 2.0 l petrol B
); Lambda-
sond, centre (4-cyl. 2.0 l pet- rol B
); Lambda-sond, rear (4-cyl.
2.0 l diesel)15
Lambda-sonds (1.6 l petrol, engine B4204T7); Lambda-sond (5-cyl. diesel); Controlmodule, radiator roller cover(1.6 l diesel, 5-cyl. diesel)10
Lambda-sond, front (4-cyl. 2.0 l B
); Lambda-sond, rear (4-
cyl. 2.0 l petrol B
); EVAP valve
(5, 6-cyl. petrol); Lambda- sonds (5, 6-cyl. petrol)15
FunctionA
Coolant pump (1.6 l petrol Start/Stop); Crankcase ventila-tion heater (5-cyl. petrol); Oilpump automatic gearbox(5-cyl.petrol Start/Stop)10
Ignition coils (4-cyl. 2.0 l pet- rol B
)15
Diesel filter heater20
Control module, radiator roller cover (5-cyl. petrol)5
Crankcase ventilation heater (5-cyl. diesel); Oil pump auto-matic gearbox (5-cyl. dieselStart/Stop)10
Solenoid clutch A/C (4-cyl. 2.0 l B
); Glow control module (4-
cyl. 2.0 l diesel); Oil pump (4- cyl. 2.0 l diesel)15
Coolant pump (4-cyl. 2.0 l pet- rol B
)50
Glow plugs (diesel)70
FunctionA
Cooling fan (1.6 l, 4-cyl. 2.0 l petrol, 5-cyl. petrol)60
Cooling fan (6-cyl., 4-cyl. 2.0 l diesel, 5-cyl. diesel)80
Power steering100
A For cars with the Start/Stop function this fuse location is empty - see instead Fuses - in the engine compartment'scold zone (p. 377).
B Does not apply to the B4204T7 engine.
C However, does apply to the B4204T7 engine.
Related information
• Fuses - under glovebox (p. 372)
• Fuses - in the control module under the glovebox (p. 374)
• Fuses - in cargo area (p. 376)
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11 Specifications
11
401
Brake fluid - grade and volume
The medium in a hydraulic brake system is called brake fluid, and it is used to transferforce from e.g. a brake pedal via a masterbrake cylinder to one or more slave cylinders,which in turn act on a mechanical brake. Prescribed grade: DOT 4
Volume: 0.6 litres
Related information
•Brake and clutch fluid - level (p. 350)
Power steering fluid - grade
Power steering fluid is the denomination of the medium used in the car's power steeringsystem. Prescribed grade:
WSS M2C204-A2 or
equivalent product.
Related information
• Power steering fluid - level (p. 351)
Washer fluid - quality and volume
Washer fluid is used, together with wind- screen and rear window wipers (p. 90) to keepthe car's windows and headlamps clean andensure visibility when driving. Prescribed grade:
Washer fluid recom-
mended by Volvo - with frost protection dur- ing cold weather and below freezing point. Volume: • Cars
with headlamp washing: 5.4 litres.
• Cars
without headlamp washing: 4.0
litres.
Related information
• Washer fluid - filling (p. 361)
• Wiper blades (p. 359)
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12 Alphabetical Index
12
429
symbols on the battery....................... 362
warning symbols................................. 362
Bioethanol E85........................................ 304
BLIS................................................. 253, 254
Bonnet, opening...................................... 343Booster seat lowering................................................ 46
raising................................................... 45
seating position.................................... 44
Brake and clutch fluid.............................. 350 Brake fluid grade and volume............................... 401
Brake light.................................................. 86
Brakes.............................................. 290, 291 Anti-lock braking system, ABS........... 291
brake light............................................. 86
brake system.............................. 290, 291
Emergency Brake Assistance, EBA ... 292
emergency brake lights........................ 86
filling brake fluid.................................. 351
handbrake........................................... 293symbols in the combined instrument
panel................................................... 290
Bulbs, see Lighting.................................. 353
C
Camera sensor................................ 207, 220
Car care................................................... 379
Car care, leather upholstery.................... 382Cargo area cargo cover......................................... 147
lighting.................................................. 88
mounting points.................................. 143
protective net...................................... 145
Cargo cover............................................. 147
Car upholstery......................................... 381
Car washing............................................. 379
Catalytic converter................................... 303 Recovery............................................. 314
Chassis settings...................................... 175
Checking the engine oil level................... 345Children child safety locks.................................. 39
child seat and airbag............................ 44
child seats and side airbags................. 32
location in car....................................... 44
safety.............................................. 32, 39
Child safety locks............................ 169, 170 Child seat integrated two-stage booster seat....... 44 Child seats................................................. 39
ISOFIX fixture system for child seats... 47
recommended...................................... 40size classes for child seats with ISO-
FIX fixture system................................. 48
types..................................................... 49
upper mounting points for child seats.. 51
City Safety™............................................ 205 Cleaning automatic car wash............................ 379
car washing........................................ 379
rims..................................................... 380
seatbelts............................................. 383
upholstery........................................... 381
Clean Zone Interior Package (CZIP)........ 117 Climate control actual temperature............................. 116
auto-regulation................................... 123
general................................................ 115
personal preferences.......................... 118
sensors............................................... 116
temperature control............................ 124
Clock, adjustment...................................... 68 CO 2 emissions......................................... 403
Collision..................................................... 37
Collision warning............................. 212, 213
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