gearbox VOLVO V60 2014 Service Manual

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Disengaging the parking brake
Parking brake control - release.
Cars with manual gearbox
Releasing manually
1. Insert the remote control key in the igni- tion switch. 13
2. Press the foot brake pedal down firmly.
3. Pull the control PUSH LOCK/PULL
RELEASE .
>
The parking brake releases and
the combined instrument panel's sym- bol extinguishes.
NOTE
The parking brake can also be released manually by depressing the clutch pedalinstead of the brake pedal. Volvo recom-mends that the brake pedal is used.
Releasing automatically1. Start the engine.
2. Engage 1st gear or reverse gear.
3. Ease up the clutch and depress the accelerator. >
The parking brake releases and
the combined instrument panel's sym- bol extinguishes.
Cars with automatic gearbox Releasing manually
1. Insert the remote control key in the igni-
tion switch 13
.
2. Press the foot brake pedal down firmly.
3. Pull the control. >
The parking brake releases and
the combined instrument panel's sym- bol extinguishes.
Releasing automatically1. Put the seatbelt on. 2. Start the engine.
3. Press the foot brake pedal down firmly.
4. Move the gear selector to position
D or R
and depress the accelerator. >
The parking brake releases and
the combined instrument panel's sym- bol extinguishes.
NOTE
For safety reasons, the parking brake is only released automatically if the engine isrunning and the driver is wearing a seat-belt. The parking brake is released imme-diately on cars with automatic gearboxwhen the accelerator pedal is depressedand the gear selector is in position D or R.
Heavy load uphillA heavy load, such as a trailer, can cause the car to roll backward when the parking brakeis released automatically on a steep incline.Avoid this by depressing the control whiledriving off. Release the control when theengine achieves traction.
Replacing the brake liningsThe rear brake linings must be replaced at aworkshop due to the design of the electricparking brake - an authorised Volvo work-shop is recommended.
13
For a car with the Keyless system: Press START/STOP ENGINE.
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SymbolMessageMeaning/Action
Parking brake not appliedA fault is preventing the parking brake from being applied: •Try to release and apply the brake.
If the fault persists after a few attempts:
• Visit a workshop - an authorised Volvo workshop is recommended.
The message is also illuminated on cars with manual gearbox when the car is driven at low speed with the door open in order to alert the driver that the parking brake may have been unintentionally disengaged.
Parking brake ServicerequiredA fault has arisen:
• Try to apply and release the brake.
If the fault persists after a few attempts:
• Visit a workshop - an authorised Volvo workshop is recommended.
• If the car has to be parked before a pos- sible fault has been rectified, then thewheels must be turned as if parking on ahill and 1st gear engaged (manual gear-box) or the gear selector must be in posi-tion
P (automatic gearbox).
A text message can be acknowledged by briefly pressing the OK button on the direc-
tion indicator stalk.
Related information
• Foot brake (p. 290)
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Fording
Fording means that the car is driven through a water-covered roadway. Fording must be car-ried out with great caution. The car can be driven through water at a maximum depth of 25 cm at a maximumspeed of 10 km/h. Extra caution should beexercised when passing through flowingwater. During driving in water, maintain a low speed and do not stop the car. When the water hasbeen passed, depress the brake pedal lightlyand check that full brake function is achieved.Water and mud for example can make thebrake linings wet resulting in delayed brakefunction. •Clean the electric contacts of the electric engine block heater and trailer couplingafter driving in water and mud.
• Do not let the car stand with water overthe sills for any long period of time - thiscould cause electrical malfunctions.IMPORTANT
Engine damage can occur if water enters the air filter. In depths greater than 25 cm, water could enter the transmission. This reduces thelubricating ability of the oils and shortensthe service life of these systems. In the event of the engine stalling in water, do not try restart - tow the car from thewater to a workshop - an authorised Volvoworkshop is recommended. Risk of enginebreakdown.
Related information
•Recovery (p. 316)
• Towing (p. 313)
Overheating
Under special conditions, for example hard driving in hilly terrain and hot climate, there isa risk that the engine and drive system mayoverheat - in particular with a heavy load. For information about overheating when driv- ing with a trailer, see Driving with a trailer (p.306). • Remove any auxiliary lamps from in front of the grille when driving in hot climates.
• If the temperature in the engine's coolingsystem is too high then a warning symbolis illuminated in the combined instrumentpanel's information display and a text message
High engine temp Stop safelyis shown there - stop the car in a safe way and allow the engine to run at idlingspeed for several minutes in order to cooldown.
• If the text message
High engine temp
Stop engine or Coolant level low, Stop
engine is shown then the engine must be
switched off after stopping the car.
• In the event of overheating in the gearbox a built-in protection function is activatedwhich, amongst other things, illuminatesa warning symbol in the combined instru-ment panel, and its display shows the text message
Transmission hot Reduce
speed or Transmission hot Stop safely- follow the recommendation given and lower the speed and stop the car in a safeway and allow the engine to run at idling
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speed for a few minutes in order to allow the gearbox to cool down.
• If the car overheats, the air conditioningmay be switched off temporarily.
• Do not turn the engine off immediatelyyou stop after a hard drive.
NOTE
It is normal for the engine's cooling fan to operate for a time after the engine hasbeen switched off.
Driving with open tailgate
When driving with the tailgate open, toxic exhaust fumes can be sucked into the carthrough the cargo area.
WARNING
Do not drive with an open tailgate! Toxic exhaust fumes could be drawn into the carthrough the cargo area.
Related information
•Loading (p. 142)
Overload - starter battery
The electrical functions in the car load the starter battery (p. 361) to varying degrees.Avoid using the key position (p. 70)
II when
the engine is switched off. Instead use the I
mode - which uses less power. Also, be aware of different accessories that load the electrical system. Do not use func-tions which use a lot of power when theengine is switched off. Examples of suchfunctions are: • ventilation fan
• headlamps
• windscreen wiper
• audio system (high volume).
If the starter battery voltage is low then the combined instrument panel's information dis- play shows the text
Low battery Power
save mode. The energy-saving function then
shuts down certain functions or reduces cer- tain functions such as the ventilation fanand/or audio system.
–In which case, charge the battery by star- ting the engine and then running it for atleast 15 minutes - starter battery chargingis more effective during driving than run-ning the engine at idling speed while sta-tionary.
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306* Option/accessory, for more information, see Introduction.
• For lowest fuel consumption, activate ECO (p. 288)* 16
.
• Use the ECO Guide which indicates how fuel-efficiently the car is being driven, seeEco guide & Power guide* (p. 63).
• Drive in the highest gear possible, adap-ted to the current traffic situation androad - lower engine speeds result in lowerfuel consumption. Use the gear indicator(p. 272).
• Avoid sudden unnecessary accelerationand heavy braking.
• High speed results in increased fuel con-sumption - the wind resistance increaseswith speed.
• Do not run the engine to operating tem-perature at idling speed, but rather drivewith a light load as soon as possible - acold engine consumes more fuel than awarm one.
• Drive with the correct air pressure in thetyres and check this regularly - selectECO tyre pressure for best results, seeTyres - approved tyre pressures (p. 407).
• Choice of tyres can affect fuel consump-tion - seek advice on suitable tyres from adealer.
• Remove unnecessary items from the car -the greater the load the higher the con-sumption. •
Use engine braking to slow down, when itcan take place without risk to other roadusers.
• A roof load and ski box increase air resis-tance, leading to higher consumption -remove the load carriers when not in use.
• Avoid driving with open windows.
For information about Volvo Car Corpora- tion's environmental philosophy, see VolvoCars' environmental philosophy (p. 19). For more information about fuel consumption, see Fuel consumption and CO2 emissions (p.403).
WARNING
Never switch off the engine while moving, such as downhill, this deactivates impor-tant systems such as the power steeringand brake servo.
Related information
• Fuel - handling (p. 301)
• Fuel consumption and CO2 emissions (p. 403)
• Fuel tank - volume (p. 402)
Driving with a trailer
When driving with a trailer there are a number of important points to think about regardinge.g. the towing bracket, the trailer and howthe load is positioned in the trailer. Payload depends on the car's kerb weight. The total of the weight of the passengers andall accessories, e.g. towbar, reduces the car'spayload by a corresponding weight. For moredetailed information on weights, see Weights(p. 390). If the towing bracket is mounted by Volvo, then the car is delivered with the necessaryequipment for driving with a trailer. • The car's towing bracket must be of an approved type.
• If the towbar is retrofitted, check withyour Volvo dealer that the car is fullyequipped for driving with a trailer.
• Distribute the load on the trailer so thatthe weight on the towing bracket com-plies with the specified maximum towballload.
• Increase the tyre pressure to the recom-mended pressure for a full load. For tyrepressure label location, see Tyres - airpressure (p. 328).
• The engine is loaded more heavily thanusual when driving with a trailer.
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Only applies to cars with automatic gearbox.
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* Option/accessory, for more information, see Introduction.307
•
Do not tow a heavy trailer when the car is brand new. Wait until it has been drivenat least 1000 km.
• The brakes are loaded much more thanusual on long and steep downhill slopes.Downshift to a lower gear and adjust yourspeed.
• For safety reasons, the maximum permit-ted speed for the car when coupled witha trailer should not be exceeded. Followthe regulations in force for the permittedspeeds and weights.
• Maintain a low speed when driving with atrailer up long, steep ascents.
• Avoid driving with a trailer on inclines ofmore than 12%.
Trailer cableAn adapter is required if the car's towing bracket has 13 pin electrics and the trailerhas 7 pin electrics. Use an adapter cableapproved by Volvo. Make sure the cable doesnot drag on the ground.
Direction indicators and brake lights on
the trailer
If any of the trailer's lamps for direction indi-cators are broken, then the combined instru-ment panel's symbol for direction indicatorsflashes faster than normal and the information display shows the text
Bulb fail - Ind. signal
trailer. If any of the trailer's lamps for the brake light are broken then the
Bulb fail - Stop lamp
trailer text is shown.
Level control*The rear shock absorbers maintain a constant height irrespective of the car's load (up to themaximum permissible weight). When the caris stationary the rear of the car lowers slightly,which is normal.
Trailer weightsFor information on Volvo's permitted trailerweights, see Towing capacity and towballload (p. 391).
NOTE
The stated maximum permitted trailer weights are those permitted by Volvo.National vehicle regulations can furtherlimit trailer weights and speeds. Towbarscan be certified for higher towing weightsthan the car can actually tow.
WARNING
Follow the stated recommendations for trailer weights. Otherwise, the car andtrailer may be difficult to control in theevent of sudden movement and braking.
Related information
• Driving with a trailer - manual gearbox (p. 308)
• Driving with a trailer - automatic gearbox(p. 308)
• Towing bracket/Towbar (p. 309)
• Lamp replacement (p. 352)
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08 Starting and driving
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308* Option/accessory, for more information, see Introduction.
Driving with a trailer - manual gearbox
When driving with a trailer in hilly terrain in a hot climate there may be a risk of overheating.
OverheatingWhen driving with a trailer in hilly terrain in ahot climate there may be a risk of overheat-ing. • Do not run the engine at higher revolu- tions than 4500 rpm(diesel engines: 3500 rpm) - otherwise theoil temperature may become too high.
Diesel engine 5-cyl
•In the event of a risk of overheating theoptimal speed for the engine is2300-3000 rpm for optimal circulation ofthe coolant.
Related information
•Driving with a trailer (p. 306)
Driving with a trailer - automatic gearbox
When driving with a trailer in hilly terrain in a hot climate there may be a risk of overheating.
• An automatic gearbox selects the opti- mum gear related to load and enginespeed.
• In the event of overheating a warningsymbol is illuminated in the combinedinstrument panel with a message that isshown in the information display - followthe recommendation given.
Steep inclines
•Do not lock the automatic transmission ina higher gear than the engine "can copewith" - it is not always a good idea todrive at a high gear with low engine revo-lutions.
Parking on a hill1. Depress the foot brake.
2. Activate the parking brake.
3. Move the gear selector to position
P.
4. Release the foot brake.
• Move the gear selector to park position
P
when parking an automatic car with a hitched trailer. Always use the parkingbrake.
• Block the wheels with chocks when park-ing a car with hitched trailer on a hill.
IMPORTANT
See also the specific information on slow driving with a trailer for cars with thePowershift automatic transmission, seeAutomatic gearbox -- Powershift* (p. 276).
Starting on a hill1. Depress the foot brake.
2. Move the gear selector to driving posi-
tion D.
3. Release the parking brake.
4. Release the foot brake and start driving off.
Related information
• Automatic gearbox -- Geartronic* (p. 273)
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WARNING
•Check that the steering lock is unlocked before towing.
• The remote control key must be in keyposition
II - in position I all airbags are
deactivated.
• Never remove the remote control keyfrom the ignition switch when the caris being towed.
WARNING
The brake servo and power steering do not work when the engine is switched off - thebrake pedal needs to be depressedabout 5 times more heavily and the steer-ing is considerably heavier than normal.
Manual gearboxPrior to towing:
–Move gear lever into neutral and release the parking brake.
Automatic gearbox GeartronicPrior to towing:
–Move the gear selector to position
N and
release the parking brake.
Automatic gearbox PowershiftThe model with Powershift transmission should not be towed as it is dependent on theengine running in order to receive sufficient lubrication. If towing still has to take place,the route must be as short as possible andthen with very low speed. In the event of uncertainty as to whether or not the car is equipped with Powershift trans-mission, this can be verified by checking thedesignation on the gearbox label under thebonnet, see Type designations (p. 386). Thedesignation ”MPS6” means that it isPowershift transmission - otherwise it isGeartronic automatic transmission.
IMPORTANT
Avoid towing.
• However, the car can be towed for a short distance at low speed to move itfrom a dangerous position - not furtherthan 10 km and not faster than10 km/h. Note that the car mustalways be towed with the wheels roll-ing forward.
• In the event of moving a longer dis-tance than 10 km, the car must betransported with the drive wheelsraised from the road - professionalrecovery is recommended.
Prior to towing:
–Move the gear selector to position
N and
release the parking brake.
Jump startingDo not tow the car to bump start the engine. Use a donor battery if the battery is dis-charged and the engine does not start, seeJump starting with battery (p. 270).
IMPORTANT
The catalytic converter may be damaged during attempts to tow-start the engine.
Related information
• Towing eye (p. 315)
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09 Wheels and tyres
09
}}
* Option/accessory, for more information, see Introduction.325
Taking out the spare wheel1. Loosen the straps, lift out the spare wheel
from the cargo area and remove it from the spare wheel bag.
2. Fold up the cargo area floor.
3. Lift the tools and jack out from the foam block.
RemovingSet up warning triangle (p. 329) if a wheel is replaced in trafficked location. The car andjack* must be on a firm horizontal surface.
1. Apply the parking brake, (p. 293) andengage reverse gear, or position P if the
car has an automatic gearbox.
WARNING
Check that the jack is not damaged, that the threads are thoroughly lubricated andthat it is free from dirt.
NOTE
Volvo recommends only using the jack* that belongs to the car model in question,which is indicated on the jack's label. The label also indicates the jack's maxi- mum lift capacity at a specified minimumlifting height.
2. Take out the jack*, wheel wrench* and removal tool for wheel covers* located under the cargo floor in the cargo area. Ifanother jack is selected, see Raising thecar (p. 341).
3. Place chocks in front of and behind the wheels which will remain on the ground toprevent them from rolling. Use heavywooden blocks or large stones for exam-ple. 4. Cars with steel rims have removable
wheel covers. Use the removal tool tohook in and pull off any full-wheel wheelcovers. Alternatively, the wheel coverscan be pulled away by hand.
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10 Maintenance and service
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* Option/accessory, for more information, see Introduction.365
For more information on the car's battery - Electrical system (p. 410).
Battery - Start/Stop
Cars with the Start/Stop function are equip- ped with two 12 V batteries - one extra pow-erful battery for starting and one support bat-tery that helps during the Start/Stop func-tion's starting sequence. For more information on Start/Stop - see Start/Stop* (p. 279). For more information on the car's battery - see Jump starting with battery (p. 270) andStarter battery - specification (p. 411).
BatteryStartingAuxiliary
Cold start capacity
A
,
CCA (A)760180
Size B
,
L×W×H (mm)278×175×190150×90×130
Capacity (Ah)7010
A In accordance with the SAE standard.
B Largest possible size.
IMPORTANT
When replacing batteries in cars with the Start/Stop function, the AGM 12
type bat-
teries must be fitted.
NOTE
• The higher the current take-off in the car (extra cooling/heating, etc.) themore the batteries must be charged =increased fuel consumption.
• When the capacity of the battery hasfallen below the lowest permissiblelevel then the Start/Stop function isdisengaged.
Temporarily reduced Start/Stop function due to high current take-off means: •
The engine starts automatically 13
without
the driver depressing the clutch pedal (manual gearbox).
• The engine starts automatically withoutthe driver lifting his/her foot off the footbrake pedal (automatic gearbox).
12
Absorbed Glass Mat
13 Automatic starting can only take place if the gear lever is in neutral position.
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