gearbox VOLVO V60 2014 Workshop Manual

10 Maintenance and service
10
371
FunctionA
Solenoid clutch A/C (5, 6-cyl.); Valves (1.6 l, engine B4204T7;5-cyl., 6-cyl.); Engine controlmodule (6-cyl.); Solenoids (6-cyl. without turbo); Actuatormotors, intake manifold (6-cyl.without turbo); Mass air flowsensor (engine B4204T7; 5-cyl.petrol); Oil level sensor (5-cyl.diesel)10
Valves (4-cyl. 2.0 lB
); Oil pump
(4-cyl. 2.0 l petrol B
); Lambda-
sond, centre (4-cyl. 2.0 l pet- rol B
); Lambda-sond, rear (4-cyl.
2.0 l diesel)15
Lambda-sonds (1.6 l petrol, engine B4204T7); Lambda-sond (5-cyl. diesel); Controlmodule, radiator roller cover(1.6 l diesel, 5-cyl. diesel)10
Lambda-sond, front (4-cyl. 2.0 l B
); Lambda-sond, rear (4-
cyl. 2.0 l petrol B
); EVAP valve
(5, 6-cyl. petrol); Lambda- sonds (5, 6-cyl. petrol)15
FunctionA
Coolant pump (1.6 l petrol Start/Stop); Crankcase ventila-tion heater (5-cyl. petrol); Oilpump automatic gearbox(5-cyl.petrol Start/Stop)10
Ignition coils (4-cyl. 2.0 l pet- rol B
)15
Diesel filter heater20
Control module, radiator roller cover (5-cyl. petrol)5
Crankcase ventilation heater (5-cyl. diesel); Oil pump auto-matic gearbox (5-cyl. dieselStart/Stop)10
Solenoid clutch A/C (4-cyl. 2.0 l B
); Glow control module (4-
cyl. 2.0 l diesel); Oil pump (4- cyl. 2.0 l diesel)15
Coolant pump (4-cyl. 2.0 l pet- rol B
)50
Glow plugs (diesel)70
FunctionA
Cooling fan (1.6 l, 4-cyl. 2.0 l petrol, 5-cyl. petrol)60
Cooling fan (6-cyl., 4-cyl. 2.0 l diesel, 5-cyl. diesel)80
Power steering100
A For cars with the Start/Stop function this fuse location is empty - see instead Fuses - in the engine compartment'scold zone (p. 377).
B Does not apply to the B4204T7 engine.
C However, does apply to the B4204T7 engine.
Related information
• Fuses - under glovebox (p. 372)
• Fuses - in the control module under the glovebox (p. 374)
• Fuses - in cargo area (p. 376)
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11 Specifications
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388
approval number. The label is visible when the right rear door is opened.
Label for parking heater.
Engine code and engine serial number.
Label for engine oil.
Gearbox type designation and serial num- ber.
Manual gearbox
Automatic gearbox
Car's identification number. (VIN Vehicle Identification Number)
Further information on the car is presented inthe registration document.
NOTE
It is not intended that the decals illustrated in the owner's manual should be exactreplicas of those in the car. They areincluded to show their approximateappearance and location in the car. Theinformation that applies to your particularcar is available on the respective decalsfor your car.
Related information
• Weights (p. 390)
• Engine specifications (p. 393)
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11 Specifications
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}}
391
Towing capacity and towball loadTowing capacity and towball load for driving with a trailer can be read in the tables.
Max. weight braked trailer
EngineEngine codeAGearboxMax. weight braked trailer (kg)Max. towball load (kg)
T3B4164T3Manual, MMT6160075
T3B4164T3Automatic, MPS6160075
T4B4164TManual, MMT6160075
T4B4164TAutomatic, MPS6160075
T4
BB5204T8Automatic, TF-80SD180090
T4FB4164T2Manual, MMT6160075
T4FB4164T2Automatic, MPS6160075
T5B4204T11Automatic, TG-81SC160075
T5BB5204T9Automatic, TF-80SD180090
T6B4204T9Automatic, TG-81SC180090
T6 AWDB6304T4Automatic, TF-80SC180090
D2D4162TManual, MMT6130075
D2D4162TAutomatic, MPS6130075
D3D5204T7Manual, M66160075
D3D5204T7Automatic, TF-80SD160075
D4D4204T5Manual, M66180090
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11 Specifications
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392
EngineEngine codeAGearboxMax. weight braked trailer (kg)Max. towball load (kg)
D4D4204T5Automatic, TG-81SC180090
D4 AWDD5244T12Automatic, TF-80SC180090
D4 AWDD5244T17Automatic, TF-80SC180090
D5D5244T11Manual, M66160075
D5D5244T15Automatic, TF-80SC180090
D5 AWDD5244T15Automatic, TF-80SC180090
A
Engine code, component and serial number can be read on the engine; see Type designations (p. 386).
B Only certain markets.
Max. weight unbraked trailer
Max. weight unbraked trailer (kg)Max. towball load (kg)
75050
Related information
• Weights (p. 390)
• Driving with a trailer (p. 306)
• Trailer stabiliser - TSA (p. 312)
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394
EngineEngine codeAOutput
(kW/rpm)Output
(hp/rpm)Torque
(Nm/rpm)No. of cylin- dersBore
(mm)Stroke (mm)Swept vol- ume
(litres)Compres- sion ratio
D5D5244T11 C158/4000215/4000420/1500–3250581.093.152.40016.5:1
D5D5244T15D158/4000215/4000440/1500-3000581.093.152.40016.5:1
A
Engine code, component and serial number can be read on the engine; see Type designations (p. 386).
B Only certain markets.
C Manual gearbox
D Automatic gearbox
Related information
• Coolant - grade and volume (p. 398)
• Engine oil - grade and volume (p. 396)
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11 Specifications
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397
EngineEngine codeAOil gradeVolume, incl. oil filter
(litres)
T3B4164T3Certified and factory-filled oil: Oil grade WSS-M2C925-A
options for service: Oil grade: ACEA A5/B5 Viscosity: SAE 5W–30approx. 4.1
T4B4164Tapprox. 4.1
T4FB4164T2approx. 4.1
T4 DB5204T8Oil grade: ACEA A5/B5 Viscosity: SAE 0W–30approx 5.5
T5
DB5204T9approx 5.5
T5B4204T11Castrol Edge Professional V 0W-20 or 0w20 VCC RBS0-2AEapprox. 5.4
T6B4204T9approx. 5.4
D4D4204T5approx. 5.6
A
Engine code, component and serial number can be read on the engine; see Type designations (p. 386).
B Manual gearbox
C Automatic gearbox
D Only certain markets.
Related information
• Engine oil - adverse driving conditions (p. 395)
• Engine oil - checking and filling (p. 346)
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11 Specifications
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398
Coolant - grade and volume
Approved coolant volume for each respective engine alternative can be read in the table. Prescribed grade: Coolant recommended by
Volvo mixed with 50% water 2
, see the pack-
aging.
Engine AVolume
(litres)
D2D4162T C10.5
D2D4162TD11.1
T4
BB5204T88.9
T5BB5204T9
T6B6304T4
D4 AWDD5244T12
D4 AWDD5244T17
D3D5204T7
D5D5244T15
D5D5244T11
Engine AVolume
(litres)
T3B4164T3 C9.2
T4B4164TC
T4FB4164T2 C
T3B4164T3D9.8
T4B4164TD
T4FB4164T2 D
T5B4204T118,3 (8,7
E
)
T6B4204T9
D4D4204T58,9 (9,2 E
)
A Engine code, component and serial number can be read on the engine; see Type designations (p. 386).
B Only certain markets.
C Manual gearbox
D Automatic gearbox
E Applies to cars with fuel-driven heater.
Related information
• Coolant - level (p. 349)
2
Water quality must fulfil the standard STD 1285.1.
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399
Transmission fluid - grade and volume
The prescribed transmission fluid and volume for each respective gearbox alternative can beread in the table.
Manual gearbox
Manual gearboxVolume (litres)Prescribed transmission fluid
MMT6approx. 1.7BOT 350M3M66approx. 1.9 (approx. 1.45A
)
A Applies to the D4204T5 engine.
NOTE
Under normal driving conditions, the gear- box oil does not need to be changed dur-ing its service life. However, it may be nec-essary under adverse driving conditions.
Automatic gearbox
Automatic gearboxVolume (litres)Prescribed transmission fluid
MPS6approx. 7.3BOT 341
TF-80SCapprox. 7.0AW1
TF-80SDapprox. 7.0AW1
TG-81SCapprox. 6.6 A
approx. 7.5 BAW1
A
Petrol engines
B Diesel engines
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406
NOTE
If the consumption and emission data is missing then it is included in the enclosedsupplement.
Fuel consumption and emission values in the table above are based on specific EU cycles3
,
that apply to cars with kerb weight in the basic version and without extra equipment.The car's weight may increase depending onequipment. This, as well as how heavily thecar is loaded, increases fuel consumption andcarbon dioxide emissions. There are several reasons for increased fuel consumption compared with the table's val-ues. Examples of this are:
• The driver's driving style.
• If the customer has specified wheels larger than those fitted as standard on themodel's basic version, then resistanceincreases.
• High speed results in increased windresistance.
• Fuel quality, road and traffic conditions,weather and the condition of the car. Even a combination of the above-mentioned examples can result in significantly improvedconsumption. For further information, please refer to the regulations referred to
3
.
Large deviations in fuel consumption may arise in a comparison with the EU driving cycles 3
which are used in the certification of
the car and on which the consumption figures in the table are based.
NOTE
Extreme weather conditions, driving with a trailer or driving at high altitudes in combi-nation with fuel grade are factors thatcould affect the car's performance.
Related information
• Economical driving (p. 305)
• Weights (p. 390)
3
Official fuel consumption figures are based on two standardised driving cycles in a laboratory environment ("EU driving cycles") all in accordance with EU Regulation no 692/2008 and 715/2007 (Euro 5 / Euro 6) and UN ECE Regulation no 101. The regulations cover the driving cycles for urban driving and extra-urban driving. - Urban driving - the measurement starts with cold starting theengine. The driving is simulated. - Extra-urban driving - the car is accelerated and braked at speeds between 0 and 120 km/h. The driving is simulated. - A car with T3, D2, D3, D4 or D5 engineand 6-speed manual gearbox is started in 2nd gear. The combined driving value given in the table is a combination of urban driving and extra-urban driving, in accordance with applicable legisla-tion. CO
2 emissions - the exhaust gases are collected in order to calculate the carbon dioxide emissions during the two driving cycles. These are then analysed and give the value for CO
2
emissions.
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12 Alphabetical Index
12
428
A
ACC – Adaptive cruise control................. 188Active Bending Lights (ABL)...................... 84
Active chassis - FOUR-C......................... 175
Active high beam....................................... 82
Active Park Assist.................................... 247 function............................................... 248
Limitations.......................................... 251
operation............................................. 249
Symbols and messages..................... 252
Active Xenon headlamps........................... 84
Active Yaw Control.................................. 175
Adapting driving characteristics...... 175, 257
Adaptive Cruise Control........................... 188 change cruise control functionality..... 196
deactivate........................................... 194
fault tracing......................................... 199
function............................................... 189
managing speed................................. 191
overtaking........................................... 194
overview.............................................. 190
radar sensor........................................ 197
setting the time interval...................... 192
standby mode..................................... 193
temporary deactivation....................... 193 Additional heater
electric........................................ 134, 135
fuel-driven........................................... 134
Adjusting the steering wheel...................... 76 Airbag activating/deactivating, PACOS........... 30
driver's side.................................... 28, 36
passenger side......................... 29, 30, 36
AIRBAG ............................................... 28, 29
Airbag system............................................ 28 warning symbol.................................... 27
Air cleaning material............................................... 118
passenger compartment.... 116, 117, 118
Air conditioning........................................ 124 Air conditioning system repair................................................... 352
Air distribution.......................................... 119 Recirculation....................................... 126
table.................................................... 127
Air quality system IAQS........................... 118
Alarm........................................ 171, 172, 173 alarm indicator.................................... 172
alarm signals....................................... 173
automatic re-arming........................... 172
checking the alarm............................. 153
reduced alarm level............................ 173
remote control key not working.......... 172 Alcolock................................................... 259
Allergy and asthma inducing substances. 117
All Wheel Drive, (AWD)............................. 290
All Wheel Drive (AWD).............................. 290
Approach lighting.............................. 89, 152
Automatic car washes............................. 379
Automatic gearbox.......................... 273, 276
manual gear positions (Geartronic)..... 273
towing and recovery........................... 314
trailer................................................... 308
Automatic relocking................................. 164
AWD, All Wheel Drive............................... 290
B
Backrest..................................................... 72 front seat, lowering............................... 72
Backrest rear seat, lowering...................... 75
Bag holder .............................................. 144
Battery..................................... 298, 361, 411 jump starting....................................... 270
maintenance....................................... 361
overload.............................................. 298
remote control key/PCC..................... 158
specification....................................... 411
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