tires YAMAHA EC-03 2012 Owners Manual

TABLE OF CONTENTSSAFETY INFORMATION .................. 1-1
Further safe-riding points ................ 1-5
Charging the battery sa fely ............. 1-5
DESCRIPTION .................................. 2-1
Left view .......................................... 2-1
Right view ........................................ 2-2
Controls and instrument s................. 2-3
EC-03 FEATURES ............................. 3-1
Features ......................................... 3-1
Traveling distance .......................... 3-1
Effective use of the battery ............. 3-2
Battery level .................................... 3-3
INSTRUMENT AND CONTROL
FUNCTIONS ....................................... 4-1
Beeper ............................................ 4-1
Main switch/steering lock ................ 4-1
Multi-function display ...................... 4-2
Using the security lock .................... 4-7
Handlebar switches ...................... 4-11
Front brake lever .......................... 4-11
Rear brake lever ........................... 4-11
Seat .............................................. 4-12
Helmet holder ............................... 4-12
Luggage hook ............................... 4-13
Grab bar ....................................... 4-13
FOR YOUR SAFETY –
PRE-OPERATION CHECKS .............. 5-1CHARGING THE BATTERY
.............. 6-1
Battery charging locati on ................ 6-1
Charging procedure ....................... 6-3
Charging time ................................. 6-8
Display of charging progress status .......................................... 6-9
About the battery ............................ 6-9
OPERATION AND IMPORTANT
RIDING POINTS ................................. 7-1
Preparations for starting off ............ 7-1
Starting off ...................................... 7-3
Acceleration and deceleration ........ 7-4
Braking ........................................... 7-5
Parking ........................................... 7-5
PERIODIC MAINTENANCE AND
ADJUSTMENT ................................... 8-1
General maintenance and lubrication chart .......................... 8-2
Checking for irregular motor sounds ........................................ 8-4
Checking the accelerato r grip ........ 8-4
Tires ............................................... 8-5
Cast wheels .................................... 8-6
Adjusting the front and rear brake lever free play ............................. 8-6
Checking the front and rear brake
shoes .......................................... 8-8
Checking and lubricating the cables ......................................... 8-8 Lubricating the front and rear
brake levers ................................. 8-9
Checking and lubricating the centerstand .................................. 8-9
Checking the front fork .................. 8-10
Checking the steering ................... 8-10
Checking the wheel bearings ........ 8-11
Replacing the headlight bulb ........ 8-11
Replacing the tail/brake light bulb ............................................ 8-12
Replacing a turn signal light
bulb ............................................ 8-13
Checking the charging cord and charging plug ............................. 8-14
Troubleshooting .......... .................. 8-15
SCOOTER CARE AND STORAGE .... 9-1
Matte color caution ......................... 9-1
Care ................................................ 9-1
Storage ........................................... 9-3
SPECIFICATIONS ........................... 10-1
CONSUMER INFORMATION ........... 11-1
Identification numbers .. ................. 11-11CB-9-EA.book 1 ページ ２０１２年４月１１日　水曜日　午前９時３４分

1-3
1
SAFETY INFORMATION
When loading within this weight limit,
keep the following in mind:
Cargo and accessory weight
should be kept as low and close to
the scooter as possible. Securely
pack your heaviest items as close
to the center of the vehicle as pos-
sible and make sure to distribute
the weight as evenly as possible
on both sides of the scooter to min-
imize imbalance or instability.

Shifting weights can create a sud-
den imbalance. Make sure that ac-
cessories and cargo are securely
attached to the scooter before
riding. Check accessory mounts
and cargo restraints frequently.
Properly adjust the suspensionfor your load (suspension-ad-
justable models only), and
check the condition and pres-
sure of your tires.
Never attach any large or heavy items to the handlebar, front
fork, or front fender. Such items
can create unstable handling or a slow steering response.

This vehicle is not designed to
pull a trailer or to be attached to
a sidecar.
Genuine Yamaha Accessories
Choosing accessories for your vehicle
is an important decision. Genuine
Yamaha accessories, which are avail-
able only from a Yamaha dealer, have
been designed, tested, and approved
by Yamaha for use on your vehicle.
Many companies with no connection to
Yamaha manufacture parts and acces-
sories or offer other modifications for
Yamaha vehicles. Yamaha is not in a
position to test the products that these
aftermarket companies produce.
Therefore, Yamaha can neither en-
dorse nor recommend the use of ac-
cessories not sold by Yamaha or
modifications not specifically recom-
mended by Yamaha, even if sold and
installed by a Yamaha dealer.
Aftermarket Parts, Accessories,
and Modifications
While you may find aftermarket prod-
ucts similar in design and quality to genuine Yamaha accessories, recog-
nize that some aftermarket accessories
or modifications are not suitable be-
cause of potential safety hazards to you
or others. Installing aftermarket prod-
ucts or having other modifications per-
formed to your vehicle that change any
of the vehicle’s design or operation
characteristics can put you and others
at greater risk of serious injury or death.
You are responsible for injuries related
to changes in the vehicle.
Keep the following guidelines in mind,
as well as those provided under “Load-
ing” when mounting accessories.

Never install accessories or carry
cargo that would impair the perfor-
mance of your scooter. Carefully
inspect the accessory before using
it to make sure that it does not in
any way reduce ground clearance
or cornering clearance, limit sus-
pension travel, steering travel or
control operation, or obscure lights
or reflectors.
Accessories fitted to the handle-
bar or the front fork area can
create instability due to improper
weight distribution or aerody-
Maximum load: 87 kg (192 lb)
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1-4
SAFETY INFORMATION
1namic changes. If accessories
are added to the handlebar or
front fork area, they must be as
lightweight as possible and
should be kept to a minimum.
Bulky or large accessories may seriously affect the stability of
the scooter due to aerodynamic
effects. Wind may attempt to lift
the scooter, or the scooter may
become unstable in cross
winds. These accessories may
also cause instability when
passing or being passed by
large vehicles.
Certain accessories can dis- place the operator from his or
her normal riding position. This
improper position limits the free-
dom of movement of the opera-
tor and may limit control ability,
therefore, such accessories are
not recommended.

Use caution when adding electri-
cal accessories. If electrical acces-
sories exceed the capacity of the
scooter’s electrical system, an
electric failure could result, which
could cause a dangerous loss of lights or motor power.
Aftermarket Tires and Rims
The tires and rims that came with your
scooter were designed to match the
performance capabilities and to provide
the best combination of handling, brak-
ing, and comfort. Other tires, rims, siz-
es, and combinations may not be
appropriate. Refer to page 8-5 for tire
specifications and more information on
replacing your tires.
Transporting the Scooter
Be sure to observe following instruc-
tions before transporting the scooter in
another vehicle.

Remove all loose items from the
scooter.

Point the front wheel straight
ahead on the trailer or in the truck
bed, and choke it in a rail to pre-
vent movement.

Secure the scooter with tie-downs
or suitable straps that are attached
to solid parts of the scooter, such
as the frame or upper front fork tri-
ple clamp (and not, for example, to
rubber-mounted handlebars or turn signals, or parts that could
break). Choose the location for the
straps carefully so the straps will
not rub against painted surfaces
during transport.

The suspension should be com-
pressed somewhat by the
tie-downs, if possible, so that the
scooter will not bounce excessive-
ly during transport.
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5-1
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3
456
7
8
9
FOR YOUR SAFETY – PRE-OPERATION CHECKS
EAU15596
Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection
and maintenance procedures and schedules described in the Owner’s Manual.
WARNING
EWA11151
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage.
Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided inthis manual, have the vehicle inspected by a Yamaha dealer.
Before using this vehicle, check the following points:
ITEM CHECKS PAGE
Front brake Check operation.
Lubricate cable if necessary.
Check lever free play.
Adjust if necessary. 8-6, 8-8
Rear brake Check operation.
Lubricate cable if necessary.
Check lever free play.
Adjust if necessary. 8-6, 8-8
Control cables Make sure that operation is smooth.
Lubricate if necessary. 8-8
Wheels and tires Check for damage.
Check tire condition and tread depth.
Check air pressure.
Correct if necessary. 8-5, 8-6
Brake levers Make sure that operation is smooth.
Lubricate lever pivoting
points if necessary. 8-9
Centerstand Make sure that operation is smooth.
Lubricate pivot if necessary. 8-9
Chassis fasteners Make sure that all nuts, bolts
and screws are properly tightened.
Tighten if necessary. —
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PERIODIC MAINTENANCE AND ADJUSTMENT
8-2
2
3
4
5
6
789
EAU50610
TIP
The annual checks must be performed every year, except if a kilometer-based maintenance is performed in-
stead.

From 30000 km, repeat the maintenance intervals starting from 6000 km.

Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technicalskills.
EAU50620
General maintenance and lubrication chart NO. ITEM CHECK OR MAINTENANCE JOB ODOMETER READING
ANNUAL
CHECK
1000 km 6000 km 12000 km 18000 km 24000 km
1* Front brake Check operation and adjust
brake lever free play. 
Replace brake shoes. Whenever worn to the limit
2* Rear brake Check operation and adjust
brake lever free play. 
Replace brake shoes. Whenever worn to the limit
3* Wheels Check runout and for damage. 
4* Tires Check tread depth and for
damage.
Replace if necessary.
Check air pressure.
Correct if necessary. 
5* Wheel bearings Check bearing for looseness or
damage. 
6* Steering bearings Check bearing play and steering
for roughness. 
Lubricate with lithium-soap-based grease. Every 24000 km
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PERIODIC MAINTENANCE AND ADJUSTMENT
8-5
1
2
3
4
5
6
78
9
EAU50674
Tires Tires are the only contact between the
vehicle and the road. Safety in all con-
ditions of riding depends on a relatively
small area of road contact. Therefore, it
is essential to maintain the tires in good
condition at all times and replace them
at the appropriate time with the speci-
fied tires.
Tire air pressure
The tire air pressure should be checked
and, if necessary, adjusted before each
ride.
WARNING
EWA10511
Never overload your vehicle. Opera-
tion of an overloaded vehicle couldcause an accident.Tire inspection
The tires must be checked before each
ride. If the center tread depth reaches
the specified limit, if the tire has a nail or
glass fragments in it, or if the sidewall is
cracked, have a Yamaha dealer re-place the tire immediately.
TIPThe tire tread depth limits may differ
from country to country. Always complywith the local regulations.
Tire information
This vehicle is equipped with cast
wheels and tube tires.
Tires age, even if they have not been
used or have only been used occasion-
ally. Cracking of the tread and sidewall
rubber, sometimes accompanied by
carcass deformation, is an evidence of
ageing. Old and aged tires shall be
checked by tire specialists to ascertain
their suitability for further use.
After extensive tests, only the tires list-
ed below have been approved for this
model by Yamaha Motor Co., Ltd.
Tire air pressure (measured on cold
tires):
Front:200 kPa (2.00 kgf/cm
2, 29 psi)
Rear: 250 kPa (2.50 kgf/cm2, 36 psi)
Maximum load*:
87 kg (192 lb)
* Total weight of rider, cargo and ac- cessories
1. Tire tread depth
2. Tire sidewall
12
Minimum tire tread depth (front and
rear): 1.6 mm (0.06 in)
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PERIODIC MAINTENANCE AND ADJUSTMENT
8-6
2
3
4
5
6
789
WARNING
EWA10471

Have a Yamaha dealer replace
excessively worn tires. Besides
being illegal, operating the vehi-
cle with excessively worn tires
decreases riding stability and
can lead to loss of control.

The replacement of all wheel
and brake-related parts, includ-
ing the tires, should be left to a
Yamaha dealer, who has the
necessary professional knowl-
edge and experience to do so.

Ride at moderate speeds after
changing a tire since the tire
surface must first be “broken
in” for it to develop its optimalcharacteristics.
EAU22003
Cast wheels
WARNING
EWA10610
The wheels on this model are not de-
signed for use with tubeless tires.
Do not attempt to use tubeless tireson this model.
To maximize the performance, durabil-
ity, and safe operation of your vehicle,
note the following points regarding the
specified wheels.
The wheel rims should be checked
for cracks, bends, warpage or oth-
er damage before each ride. If any
damage is found, have a Yamaha
dealer replace the wheel. Do not
attempt even the smallest repair to
the wheel. A deformed or cracked
wheel must be replaced.

The wheel should be balanced
whenever either the tire or wheel
has been changed or replaced. An
unbalanced wheel can result in
poor performance, adverse han-
dling characteristics, and a short-
ened tire life.
EAU22152
Adjusting the front and rear
brake lever free play The front and rear brake lever free play
should be measured at the positions as
shown.
Front
Front tire:Size: 60/100-12 36J
Manufacturer/model:
INOUE RUBBER/MB80
Rear tire: Size:
60/100-12 36J
Manufacturer/model: INOUE RUBBER/MB80
1. Front brake lever
2. Brake lever free play
1
2
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SCOOTER CARE AND STORAGE
9-3
1
2
3
4
5
6
7
893. To prevent corrosion, it is recom-
mended to apply a corrosion pro-
tection spray on all metal,
including chrome- and nickel-plat-
ed, surfaces.
4. Use spray oil as a universal clean- er to remove any remaining dirt.
5. Touch up minor paint damage caused by stones, etc.
6. Wax all painted surfaces.
7. Let the scooter dry completely be- fore storing or covering it.
WARNING
EWA15820
Contaminants on the brakes or tires
can cause loss of control.
Make sure that there is no oil or
wax on the brakes or tires. If
necessary, wash the tires with
warm water and a mild deter-
gent.

Before operating the scooter,
test its braking performanceand cornering behavior.
NOTICE
ECA10800

Apply spray oil and wax spar-
ingly and make sure to wipe off any excess.

Never apply oil or wax to any
rubber and plastic parts, but
treat them with a suitable care
product.

Avoid using abrasive polishing
compounds as they will wearaway the paint.
TIP
Consult a Yamaha dealer for ad-
vice on what products to use.

Washing, rainy weather or humid
climates can cause the headlight
lens to fog. Turning the headlight
on for a short period of time will
help remove the moisture from thelens.
EAU50843
Storage Short-term
Always store your scooter in a cool, dry
place and, if necessary, protect it
against dust with a porous cover. Be
sure the motor is cool before covering
the scooter.NOTICE
ECA17130

Storing the scooter in a poorly
ventilated room or covering it
with a tarp while it is still wet,
will allow water and humidity to
seep in and cause rust, power
unit failure, electric leakage, or
short-circuiting.

To prevent corrosion, avoid
damp cellars, stables (because
of the presence of ammonia)
and areas where strong chemi-cals are stored.
Long-term
NOTICE
ECA17143

Charge the battery if the level
drops to the last segment. In or-
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SCOOTER CARE AND STORAGE
9-4
2
3
4
5
6
7
89
der to extend the battery life, it is
recommended to charge the
battery until the battery level in-
dicator reaches a maximum of
2–3 segments. A lower or higher
charge is not recommended.

Make sure that the amount of
charge remaining in the battery
does not fall below 20% (less
than the last segment of the bat-
tery level indicator). If stored un-
der this condition for a long
period of time, the battery can
be damaged and may need to be
replaced depending on how low
the capacity is.

Once the battery is completely
depleted, it cannot be re-
charged.

After long-term storage, be sure
to recharge the battery before
using the vehicle. (It may takelonger to charge than usual.)
Before storing your scooter for several
months: 1. Follow all the instructions in the “Care” section of this chapter.
2. Lubricate all control cables and the pivoting points of all levers as well
as the centerstand.
3. Check and, if necessary, correct the tire air pressure, and then lift
the scooter so that both of its
wheels are off the ground. Alterna-
tively, turn the wheels a little every
month in order to prevent the tires
from becoming degraded in one
spot.
TIPMake any necessary repairs beforestoring the scooter.
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10-1
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910
SPECIFICATIONS
EAU50974
Dimensions:Overall length: 1565 mm (61.6 in)
Overall width: 600 mm (23.6 in)
Overall height: 990 mm (39.0 in)
Seat height:
745 mm (29.3 in)
Wheelbase: 1080 mm (42.5 in)
Ground clearance: 110 mm (4.33 in)
Minimum turning radius:
1700 mm (66.9 in)Weight:Curb weight: 56 kg (123 lb)Chassis:Frame type: Backbone
Caster angle: 25.00 
Trail:
75 mm (3.0 in)Front tire:Type: With tube
Size:
60/100-12 36J
Manufacturer/model: INOUE RUBBER/MB80
Rear tire:Type:
With tube
Size: 60/100-12 36J
Manufacturer/model: INOUE RUBBER/MB80
Maximum load:
87 kg (192 lb)
* (Total weight of rider, cargo and accesso- ries)Tire air pressure (measured on cold
tires):Front: 200 kPa (2.00 kgf/cm
2, 29 psi)
Rear: 250 kPa (2.50 kgf/cm2, 36 psi)
Front wheel:Rim size: 12 x 1.50Rear wheel:Rim size:
12 x 1.50Front brake:Type: Drum brake
Operation:
Right hand operationRear brake:Type: Drum brake
Operation:
Left hand operation
Front suspension:Type: Telescopic fork
Spring/shock absorber type: Coil spring
Wheel travel: 50.0 mm (1.97 in)Rear suspension:Type: Unit swing
Spring/shock absorber type: Coil spring/oil damper
Wheel travel:
55.0 mm (2.17 in)Headlight:Bulb type: Halogen bulbBulb voltage, wattage  quantity:Headlight:
12 V, 35.0 W/35.0 W  1
Tail/brake light: 12 V, 5.0 W/21.0 W  1
Front turn signal light:
12 V, 10.0 W  2
Rear turn signal light: 12 V, 10.0 W  2
Warning indicator light: LED
1CB-9-EA.book 1 ページ ２０１２年４月１１日　水曜日　午前９時３４分