check engine YAMAHA FZR 2009 Owners Manual
[x] Cancel search | Manufacturer: YAMAHA, Model Year: 2009, Model line: FZR, Model: YAMAHA FZR 2009Pages: 96, PDF Size: 7.01 MB
Page 6 of 96
Table of contents
General and important labels ........... 1
Identification numbers .................... 1
Primary Identification (PRI-ID)
number ........................................... 1
Craft Identification Number (CIN) ...... 1
Engine serial number ........................ 1
Model information ........................... 2
Builder’s plate .................................... 2
Important labels .............................. 3
Warning labels ................................... 4
Other labels ....................................... 8
Safety information ........................... 10
Limitations on who may operate
the watercraft ............................ 10
Cruising limitations ....................... 11
Operation requirements ............... 12
Recommended equipment ........... 14
Hazard information ....................... 15
Watercraft characteristics ............. 15
Safe boating rules ........................ 17
Enjoy your watercraft
responsibly ................................ 17
Features and functions ................... 19
Location of main components ...... 19
Operation of controls and other
functions .................................... 23
Seats ............................................... 23
Hood ................................................ 24
Fuel tank filler cap ........................... 24
Remote control transmitter .............. 24
Engine stop switch .......................... 25
Engine shut-off switch ..................... 25
Start switch ...................................... 26
Throttle lever ................................... 26
Cooling water pilot outlets ............... 27
Steering system ............................... 27
Telescopic steering system ............. 28
Shift lever ........................................ 28
Quick Shift Trim System (QSTS)
selector ........................................ 29
Reboarding grip ............................... 30Bow eye ........................................... 30
Stern eyes ....................................... 31
Yamaha Security System ................ 31
Dual analog meter unit .................... 33
Storage compartments .................... 37
Operation ......................................... 41
Fuel and oil .................................. 41
Fuel ................................................. 41
Engine oil ......................................... 42
Pre-operation checks ................... 43
Pre-operation check list ................... 43
Pre-operation check points .............. 45
Operation ..................................... 53
Engine break-in ............................... 53
Launching the watercraft ................. 53
Starting the engine .......................... 53
Stopping the engine ........................ 54
Shifting ............................................ 55
Leaving the watercraft ..................... 55
Operating your watercraft ............ 56
Getting to know your watercraft ....... 56
Learning to operate your
watercraft ..................................... 56
Riding with a passenger .................. 57
Starting the watercraft ..................... 57
Boarding and starting in deep
water ............................................ 58
Capsized watercraft ......................... 61
Turning the watercraft ..................... 62
Stopping the watercraft ................... 63
Beaching the watercraft ................... 64
Docking the watercraft ..................... 64
Reverse on waterways .................... 64
Operating in weeded areas ............. 64
Post-operation care ...................... 65
Transporting ................................. 66
Maintenance and care .................... 67
Storage ........................................ 67
Flushing the cooling system ............ 67
Lubrication ....................................... 68
Battery ............................................. 68
Cleaning the watercraft ................... 68
UF2R70E0.book Page 1 Thursday, November 6, 2008 10:05 AM
Page 7 of 96
Table of contents
Maintenance and adjustments ..... 69
Owner’s/operator’s manual and
tool kit ........................................... 69
Periodic maintenance chart ............. 70
Checking the fuel system ................ 72
Engine oil and oil filter ..................... 72
Air filter element .............................. 72
Checking the jet thrust nozzle
angle ............................................ 72
Checking the shift cable .................. 73
Checking the throttle lever ............... 73
Cleaning and adjusting the spark
plugs ............................................ 74
Lubrication points ............................ 75
Checking the battery ....................... 76
Fuel injection system ....................... 78
Specifications .................................. 79
Specifications ................................ 79
Trouble recovery ............................. 80
Troubleshooting ........................... 80
Troubleshooting chart ...................... 80
Emergency procedures ................ 83
Cleaning the jet intake and
impeller ........................................ 83
Jumping the battery ......................... 84
Replacing the fuses ......................... 84
Towing the watercraft ...................... 86
Submerged watercraft ..................... 86
UF2R70E0.book Page 2 Thursday, November 6, 2008 10:05 AM
Page 20 of 96
Safety information
13
certain kinds of accidents and that it could
injure you in others.
A helmet is designed to provide some head
protection. Although helmets cannot protect
against all foreseeable impacts, a helmet
might reduce your injuries in a collision with
a boat or other obstacle.
A helmet may have potential safety haz-
ards, as well. Falling into the water could
risk the chance of the helmet catching wa-
ter, commonly known as “bucketing”, and
the resulting strain on your neck could
cause choking, severe and permanent neck
injuries, or death. A helmet could also in-
crease the risk of an accident if it reduces
your vision or hearing, or if it distracts you or
increases your fatigue.
How should you decide if a helmet’s poten-
tial safety benefits outweigh its potential
risks for you? Consider your particular
riding conditions. Consider factors such as
your riding environment and your riding
style and ability. Also consider the likeli-
hood of traffic congestion, and the water
surface conditions.
If you decide to wear a helmet based upon
your riding circumstances, choose one
carefully. Look for a helmet designed for
personal watercraft use, if possible. If you
will be engaging in closed-course competi-
tion, follow the helmet requirements of the
sanctioning organization.
Never operate the watercraft after consum-
ing alcohol or taking other drugs.
For reasons of safety and proper care of the
watercraft, always perform the pre-opera-
tion checks listed on page 43 before operat-
ing the watercraft.
The operator and passenger should always
keep their feet on the floor of the footwell
when the watercraft is in motion. Lifting yourfeet increases the chances of losing your
balance, or hitting objects outside the wa-
tercraft with your feet. Do not give a ride to
a child whose feet cannot reach the floor of
the footwell.
The passenger should firmly hold on to the
operator.
Never allow a passenger to ride in front of
the operator.
Always consult your doctor on whether it is
safe for you to ride this watercraft if you are
pregnant or in poor health.
Do not attempt to modify this watercraft.
Modifications to your watercraft may reduce
safety and reliability, and render the water-
craft unsafe or illegal for use.
Attach the engine shut-off cord (lanyard) to
your left wrist and keep it free from the han-
dlebars so that the engine stops if you, the
operator, fall off. After riding, remove the
engine shut-off cord (lanyard) from the wa-
UF2R70E0.book Page 13 Thursday, November 6, 2008 10:05 AM
Page 32 of 96
Features and functions
25
System” on page 31 for information on using
the remote control transmitter.)
The Yamaha Security System and low-RPM
mode settings can only be selected using the
remote control transmitter.
Store the remote control transmitter carefully
so it will not be lost. When operating the wa-
tercraft, store the transmitter in the transmitter
holder provided in the glove compartment.
NOTICE
ECJ00751
The remote control transmitter is not
completely waterproof. Do not sub-
merge the transmitter or operate it un-
derwater. If the transmitter is
submerged, dry it with a soft, dry cloth,
and then check that it is operating prop-
erly. If the transmitter is not operating
properly, contact a Yamaha dealer.
Keep the remote control transmitter
away from high temperatures and do not
place it in direct sunlight.
Do not drop the remote control transmit-
ter, subject it to strong shocks, or place
any heavy items on it.
Use a soft, dry cloth to clean the remote
control transmitter. Do not use deter-
gent, alcohol, or other chemicals.
Do not attempt to disassemble the re-
mote control transmitter yourself. Other-
wise, the transmitter may not operate
properly. If the transmitter needs a new
battery, contact a Yamaha dealer.
TIP:
While the engine is running, input from the
remote control transmitter is not received.
If you accidentally lose your remote control
transmitter, contact a Yamaha dealer.
EJU31150Engine stop switch
Push the engine stop switch (red button) to
stop the engine normally.
EJU31161Engine shut-off switch
Attach one end of the engine shut-off cord
(lanyard) to your left wrist, and then insert the
clip on the other end under the engine shut-off
switch (black button). The engine will stop au-
tomatically when the clip is removed from the
1Transmitter holder
1
1Engine stop switch
1
UF2R70E0.book Page 25 Thursday, November 6, 2008 10:05 AM
Page 34 of 96
Features and functions
27
EJU36740Cooling water pilot outlets
This watercraft is equipped with cooling water
pilot outlets on the port (left) and starboard
(right) sides of the watercraft.
When the engine is running, cooling water is
circulated in the engine, and then it is dis-
charged from the pilot outlets.
To check for proper operation of the cooling
system, check that water is being discharged
from the port (left) pilot outlets. If water is not
being discharged from these outlets, cooling
water may not be circulating in the engine.
When this occurs, stop the engine and check
for the cause. (See pages 36 and 83 for more
information.)
TIP:
If the cooling water passages are dry, it will
take about 60 seconds for the water to
reach the outlets after the engine is started.
Water discharge may not be constant at
idle, therefore, open the throttle a little to
check that water discharges properly.
EJU31260Steering system
Your watercraft can be steered by turning the
handlebars in the direction you wish to travel.
When the handlebars are turned, the angle of
the jet thrust nozzle is changed, and the direc-
tion of the watercraft is changed accordingly.
Since the strength of the jet thrust determines
the speed and degree of a turn, throttle must
always be applied when attempting a turn, ex-
cept at trolling speed.
This model is equipped with the Yamaha En-
gine Management System (YEMS) that in-
cludes an off-throttle steering (OTS) system.
It will activate at planing speeds should you
attempt to steer the watercraft after releasing
the throttle lever. The OTS system assists in
turning by continuing to supply some thrust
while the watercraft is decelerating, but you
can turn more sharply if you apply throttle
while turning the handlebars.
The OTS system does not function below
planing speeds or when the engine is off.
1Handlebar
2Jet thrust nozzle
1
2
UF2R70E0.book Page 27 Thursday, November 6, 2008 10:05 AM
Page 35 of 96
Features and functions
28
Once the engine slows down, the watercraft
will no longer turn in response to handlebar in-
put until you apply throttle again or you reach
trolling speed.
EJU37340Telescopic steering system
The position of the handlebars can be adjust-
ed up or down using the lock lever.
The handlebars can be adjusted to three po-
sitions.
To adjust the handlebar position:
(1) Pull the lock lever up, and then move the
handlebars up or down to the desired po-
sition. WARNING! Never pull the lock
lever during operation, otherwise the
handlebars may suddenly change po-
sition, which may lead to an accident.
[EWJ01270]
(2) Check that the lock lever returns to its
original position and that the handlebars
are locked in place.
EJU31301Shift lever
The shift lever is located on the starboard
(right) side of the watercraft and is used to
control the reverse gate, which allows the wa-
tercraft to move in reverse or forward.
When the shift lever is in the reverse position,
the watercraft can be launched from a trailer,
or backed up out of tight spots where you can-
not turn around easily.
1Lock lever
1
1Shift lever
2Reverse position
3Forward position
3 2 1
UF2R70E0.book Page 28 Thursday, November 6, 2008 10:05 AM
Page 41 of 96
Features and functions
34
EJU37250Information display
The information display shows watercraft op-
erating conditions.
EJU37261Hour meter/voltmeter
The hour meter/voltmeter can be used as an
hour meter or a voltmeter.
TIP:
The hour meter is selected at the Yamaha
factory.
Hour meter
The hour meter shows the hours of engine op-
eration that have elapsed since the watercraft
was new.To switch to the hour meter from the voltme-
ter:
Push the “Hour Volt” button for at least 1 sec-
ond. The display switches from the voltmeter
to the hour meter.
Voltmeter
The voltmeter shows the battery voltage.
When the battery voltage is normal, the volt-
meter displays approximately 12 volts.
If the battery voltage has dropped significant-
ly, “LO” is displayed on the voltmeter. If the
battery voltage has risen significantly, “HI” is
displayed. If “HI” or “LO” is displayed, immedi-
ately return to shore and have a Yamaha
dealer service the watercraft.
1Fuel level meter
2Fuel indicator
3Engine overheat warning indicator
4Check engine warning indicator
5Oil pressure warning indicator
6Hour meter/voltmeter
1Hour meter/voltmeter
12345
6
1
1“Hour Volt” button
2Hour meter
1
2
UF2R70E0.book Page 34 Thursday, November 6, 2008 10:05 AM
Page 42 of 96
Features and functions
35
To switch to the voltmeter from the hour
meter:
Push the “Hour Volt” button for at least 1 sec-
ond. The display switches from the hour
meter to the voltmeter.
EJU37270Fuel level meter
The fuel level meter is provided for convenient
fuel level checking while riding.
The fuel level meter has four segments which
show the amount of fuel remaining in the fuel
tank. The display segments of the fuel level
meter disappear one at a time as the fuel level
decreases.
TIP:
The fuel level is most accurate when the wa-
tercraft is sitting level on a trailer or in the wa-
ter.
EJU37280Fuel level warning
If the fuel remaining in the fuel tank drops to
about 18 L (4.8 US gal, 4.0 Imp. gal), the low-
est fuel level segment, the fuel indicator, and
the “WARNING” indicator light blink, and the
buzzer sounds intermittently.
If this occurs, refill the fuel tank as soon as
possible.
The warning signals will be cleared when the
engine is restarted after the fuel tank is re-
filled.
TIP:
Push the “Hour Volt” button to stop the buzz-
er.
EJU37290Oil pressure warning
If the oil pressure drops significantly, the
“WARNING” indicator light and the oil pres-
sure warning indicator blink, and the buzzer
sounds intermittently. At the same time, the
1“Hour Volt” button
2Vo l t m e t e r
1Fuel level meter
1
2
1
1“Hour Volt” button
1
UF2R70E0.book Page 35 Thursday, November 6, 2008 10:05 AM
Page 43 of 96
Features and functions
36
maximum engine speed is limited to help pre-
vent damage.
If this occurs, immediately reduce the engine
speed, return to shore, and then check the en-
gine oil level. (See page 45 for engine oil level
checking procedures.) If the oil level is suffi-
cient, have a Yamaha dealer check the water-
craft.
TIP:
Push the “Hour Volt” button to stop the buzz-
er.
EJU37300Engine overheat warning
If the engine temperature rises significantly,
the “WARNING” indicator light and the engine
overheat warning indicator blink, and the
buzzer sounds intermittently. Then, the
“WARNING” indicator light and the engine
overheat warning indicator stop blinking and
remain on, and the buzzer sounds continu-ously. After the light and indicator start to blink
and the buzzer sounds, the maximum engine
speed is limited to help prevent damage.
If this occurs, immediately reduce the engine
speed, return to shore, and then check for wa-
ter discharge at the port (left) cooling water pi-
lot outlets while the engine is running. If there
is no discharge of water, shut the engine off,
and then check the jet intake for clogging.
(See page 83 for jet intake cleaning proce-
dures.) NOTICE: If you cannot locate and
correct the cause of the overheating, con-
sult a Yamaha dealer. Continuing to oper-
ate at higher speeds could result in severe
engine damage.
[ECJ00041]
1“Hour Volt” button
1
UF2R70E0.book Page 36 Thursday, November 6, 2008 10:05 AM
Page 44 of 96
Features and functions
37
TIP:
Push the “Hour Volt” button to stop the buzz-
er.
EJU37310Check engine warning
If a sensor malfunction or a short circuit is de-
tected, the “WARNING” indicator light and the
check engine warning indicator blink, and the
buzzer sounds intermittently.
If this occurs, immediately reduce the engine
speed, return to shore, and have a Yamaha
dealer check the engine.
TIP:
Push the “Hour Volt” button to stop the buzz-
er.
EJU37320Storage compartments
A front storage compartment, glove compart-
ment, and watertight compartment are provid-
ed.
Only the securely closed watertight compart-
ment is waterproof. If you carry objects that
must be kept dry, such as the manuals, put
them in a waterproof bag.
Make sure that the storage compartments are
closed securely before operating the water-
craft.
EJU37330Front storage compartment
The front storage compartment is located at
the bow.
1“Hour Volt” button
1
1“Hour Volt” button
1
UF2R70E0.book Page 37 Thursday, November 6, 2008 10:05 AM