steering YAMAHA GP1300R 2007 Owners Manual
[x] Cancel search | Manufacturer: YAMAHA, Model Year: 2007, Model line: GP1300R, Model: YAMAHA GP1300R 2007Pages: 90, PDF Size: 5.78 MB
Page 6 of 90
Table of contents
General and important labels ........... 1
Identification numbers .................... 1
Primary Identification (PRI-ID)
number ........................................... 1
Hull Identification Number (HIN) ........ 1
Engine serial number ........................ 1
Model information ........................... 2
Builder’s plate .................................... 2
Important labels .............................. 3
Warning labels ................................... 4
Other labels ....................................... 7
Safety information ............................. 9
Limitations on who may operate
the watercraft .............................. 9
Cruising limitations ....................... 10
Operation requirements ............... 11
Recommended equipment ........... 13
Hazard information ....................... 14
Watercraft characteristics ............. 14
Safe boating rules ........................ 15
Enjoy your watercraft
responsibly ................................ 16
Features and functions ................... 17
Location of main components ...... 17
Operation of controls and other
functions .................................... 21
Seat ................................................. 21
Hood ................................................ 21
Fuel tank filler cap ........................... 22
Oil tank filler cap .............................. 22
Engine stop switch .......................... 22
Engine shut-off switch ..................... 22
Start switch ...................................... 23
Throttle lever ................................... 23
Cooling water pilot outlets ............... 23
Steering system ............................... 24
Quick Shift Trim System (QSTS)
selector ........................................ 25
Handgrip .......................................... 26
Bow eye ........................................... 26
Stern rope holes .............................. 27Yamaha Engine Management
System (YEMS) ........................... 27
Multifunction information center ...... 27
Storage compartments .................... 32
Yamaha Adjustable
Sponsons (YAS) .......................... 33
Operation ......................................... 35
Fuel and oil .................................. 35
Gasoline .......................................... 35
2-stroke engine oil ........................... 36
Filling the fuel tank .......................... 36
Filling the oil tank ............................. 36
Pre-operation checks ................... 38
Pre-operation check list ................... 38
Pre-operation check points .............. 39
Operation ..................................... 45
Engine break-in ............................... 45
Launching the watercraft ................. 46
Starting the engine .......................... 46
Stopping the engine ........................ 48
Leaving the watercraft ..................... 48
Operating your watercraft ............ 48
Getting to know your watercraft ....... 48
Learning to operate your
watercraft ..................................... 48
Riding with a passenger .................. 49
Starting the watercraft ..................... 50
Boarding and starting in
deep water ................................... 51
Capsized watercraft ......................... 54
Turning the watercraft ..................... 55
Stopping the watercraft ................... 56
Beaching the watercraft ................... 57
Docking the watercraft ..................... 57
Rough water operation .................... 57
Post-operation care ...................... 58
Transporting ................................. 59
Maintenance and care .................... 60
Storage ........................................ 60
Flushing the cooling system ............ 60
Lubrication ....................................... 61
Fuel system ..................................... 61
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Safety information
14
EJU30860
Hazard information
Never start the engine or let it run for any
length of time in an enclosed area. Exhaust
fumes contain carbon monoxide, a color-
less, odorless gas that may cause loss of
consciousness and death within a short
time. Always operate the watercraft in an
open area.
Do not start the engine on land if anyone is
behind the watercraft. Hot water and steam
spurting from the exhaust outlet can cause
serious burns.
Do not touch the hot muffler or catalytic
converter during or immediately after en-
gine operation; they can cause serious
burns. In addition, the catalytic converter
becomes hotter after the engine stops be-
fore cooling down.
EJU30890
Watercraft characteristics
Jet thrust turns the watercraft. Releasing
the throttle lever completely produces only
minimum thrust. If you are traveling at
speeds above trolling, you will have rapidly
decreasing ability to steer without throttle.
This model is equipped with the Yamaha
Engine Management System (YEMS) that
includes an off-throttle steering (OTS) sys-
tem. It will activate at planing speeds should
you attempt to steer the watercraft after re-
leasing the throttle lever. The OTS system
assists in turning by continuing to supply
some thrust while the watercraft is deceler-
ating, but you can turn more sharply if you
apply throttle while turning the handlebars.
The OTS system does not function below
planing speeds or when the engine is off.
Once the engine slows down, the watercraft
will no longer turn in response to handlebar
input until you apply throttle again or you
reach trolling speed.
Practice turning in an open area without ob-
stacles until you have a good feel for this
maneuver.
This watercraft is water-jet propelled. The
jet pump is directly connected to the engine.
This means that jet thrust will produce some
movement whenever the engine is running.
There is no “neutral” position.
Keep away from the intake grate while the
engine is on. Items such as long hair, loose
clothing, or PFD straps can become entan-
gled in moving parts, resulting in severe in-
jury or drowning.
Never insert any object into the jet thrust
nozzle while the engine is running. Severe
injury or death could result from coming in
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Features and functions
24
When the engine is running, cooling water is
circulated in the engine, and then it is dis-
charged from the pilot outlets.
To check for proper operation of the cooling
system, check that water is being discharged
from the pilot outlets. If water is not being dis-
charged from the outlets, cooling water may
not be circulating in the engine. When this oc-
curs, stop the engine and check for the cause.
(See pages 29 and 76 for more information.)
NOTE:
If the cooling water passages are dry, it will
take about 20 seconds for the water to reach
the outlets after the engine is started.
EJU31260Steering system
Your watercraft can be steered by turning the
handlebars in the direction you wish to travel.
When the handlebars are turned, the angle of
the jet thrust nozzle is changed, and the direc-
tion of the watercraft is changed accordingly.
Since the strength of the jet thrust determines
the speed and degree of a turn, throttle must
always be applied when attempting a turn, ex-
cept at trolling speed.
This model is equipped with the Yamaha En-
gine Management System (YEMS) that in-
cludes an off-throttle steering (OTS) system.
It will activate at planing speeds should you
attempt to steer the watercraft after releasing
the throttle lever. The OTS system assists in
turning by continuing to supply some thrust
while the watercraft is decelerating, but you
can turn more sharply if you apply throttle
while turning the handlebars.
The OTS system does not function below
planing speeds or when the engine is off.
Once the engine slows down, the watercraft
will no longer turn in response to handlebar in-
1Handlebar
2Jet thrust nozzle
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Operation
38
EJU31980
Pre-operation checks EJU31990Pre-operation check list
Before operating this watercraft, perform the checks in the following check list. See the accom-
panying text in this chapter for details on how to perform the checks.
WARNING
EWJ00410
If any item in the pre-operation check list is not working properly, have it inspected and
repaired before operating the watercraft, otherwise an accident could occur.
NOTE:
Pre-operation checks should be made each time the watercraft is used. These checks can be
completed in a short time. It is worth the time spent to ensure safety and reliability.
ITEM ROUTINE PAGE
BEFORE LAUNCH OR OPERATION
Engine compartmentRemove the seat and front storage compartment to
ventilate the engine compartment. Check for fuel va-
pors and loose electrical connections.39
BilgeCheck for water and fuel and drain if necessary. 39
Stern drain plugsCheck for proper installation. 40
Throttle leverCheck that the throttle lever springs back smoothly. 42
Steering systemCheck for proper operation. 42
QSTSCheck for proper operation. 42
Fuel and oilCheck the fuel and oil levels and replenish if neces-
sary.
Check the hoses and tanks for leakage.39
Water separatorCheck for water and drain if necessary. 39
BatteryCheck the electrolyte level and battery condition. 40
HoodCheck that the hood is securely closed. 21
SeatCheck that the seat is securely installed. 21
Hull and deckCheck the hull and deck for cracks and other dam-
age.39
Jet intakeCheck for debris and remove if necessary. 43
Fire extinguisherCheck the condition and replace if necessary. 41
Engine shut-off cordCheck the condition and replace if frayed or broken. 44
SwitchesCheck the start switch, engine stop switch, and en-
gine shut-off switch for proper operation.44
AFTER LAUNCH
Cooling water pilot outletCheck that water is discharged while the engine is
running and the watercraft is in the water.44
Multifunction information
centerCheck for warning indications and proper operation. 44
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Operation
42
contact a Yamaha dealer or a fire extin-
guisher dealer to obtain one meeting the
proper specifications.
EJU32590Throttle lever
Check the throttle lever for proper operation.
Squeeze and release the throttle lever several
times to make sure that there is no hesitation
in its travel. It should be smooth over the com-
plete range and spring back to the idle posi-
tion when released.
WARNING
EWJ00490
Before starting the engine, always check
the operation of the throttle lever.
EJU32600Steering system
Check the handlebars for looseness.
Turn the handlebars as far as possible to the
right and left to make sure that operation is
smooth and unrestricted throughout the
whole range. Also, make sure that the jet
thrust nozzle moves as the handlebars areturned, and that there is no free play between
the handlebars and the jet thrust nozzle.
EJU32640Quick Shift Trim System (QSTS)
Check the QSTS selector lock lever and the
QSTS selector for proper operation.
(1) Operate the QSTS selector lock lever
and the QSTS selector to check that they
operate properly.
(2) Check that the QSTS selector locks when
the lever is released.
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Page 62 of 90
Operation
55
CAUTION:
ECJ00550
Do not operate the engine at full throttle
for at least 1 minute after the engine has
been restarted. Excessive water in the
bilge can splash into the engine, which
can result in severe damage.
NOTE:
To efficiently discharge water from the engine
compartment, operate the watercraft as
straight as possible and above planing speed
for at least 2 minutes.
EJU36050Turning the watercraft
Steering control depends on the combination
of handlebar position and the amount of throt-
tle.
Water sucked in through the intake grate is
pressurized by the impeller in the jet pump. As
the pressurized water is expelled from the
pump through the jet thrust nozzle, it creates
thrust to move and steer the watercraft. The
higher the engine speed, the more thrust pro-
duced.
The amount of jet thrust, in addition to the po-
sition of the handlebars, determines how
sharply you turn.
A. More throttle produces higher thrust, so
the watercraft will turn more sharply.B. Less throttle produces lower thrust, so
the watercraft will turn more gradually.
C. Releasing the throttle lever completely
produces only minimum thrust. If you are
traveling at speeds above trolling, you will
have rapidly decreasing ability to steer
without throttle. You may still have some
turning ability immediately after releasing
the throttle lever, but once the engine
slows down, the watercraft will no longer
respond to handlebar input until you ap-
ply throttle again or you reach trolling
speed.
At trolling speed, the watercraft can be
turned gradually by handlebar position
alone using just the amount of thrust
available at idle.
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Operation
56
D. If the engine is stopped while riding, there
is no thrust. The watercraft will go straight
even though the handlebars are turned.
You need throttle to steer.
WARNING
EWJ01100
Do not release the throttle lever when
trying to steer away from objects—you
need throttle to steer. A collision could
result in severe injury or death.
When operating at higher speeds, make
gradual turns or slow down before turn-
ing. Sharp high-speed turns may cause
the watercraft to slide sideways or spin,
throwing the operator and passenger
overboard, which could cause an injury.
This model is equipped with the Yamaha En-
gine Management System (YEMS) that in-
cludes an off-throttle steering (OTS) system.
It will activate at planing speeds should you
attempt to steer the watercraft after releasing
the throttle lever (see condition C above).
The OTS system assists in turning by continu-
ing to supply some thrust while the watercraft
is decelerating, but you can turn more sharply
if you apply throttle while turning the handle-
bars. The OTS system does not function be-
low planing speeds or when the engine is off.
Once the engine slows down, the watercraft
will no longer turn in response to handlebar in-put until you apply throttle again or you reach
trolling speed.
EJU35980Stopping the watercraft
The watercraft is not equipped with a sepa-
rate braking system. It is stopped by water re-
sistance when the throttle lever is released.
From full speed, the watercraft comes to a
complete stop in approximately 125 m (410 ft)
after the throttle lever is released or the en-
gine is stopped, although this distance will
vary depending on many factors, including
gross weight, water surface conditions, and
wind direction.
The watercraft slows down as soon as the
throttle lever is released, but will coast for a
distance before fully stopping. If you are not
sure you can stop in time before hitting an ob-
stacle, apply throttle and turn in another direc-
tion.
WARNING
EWJ00720
Allow adequate stopping distance.
Take early action to avoid collisions. Re-
member, watercraft and other boats do
not have brakes.
Operate defensively at safe speeds and
keep a safe distance away from people,
objects, and other watercraft to give you
time to stop.
Do not shut the engine off when slowing
down in case you need engine power to
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Maintenance and care
61
EJU33580Lubrication
WARNING
EWJ00260
Do not spray flammable rust inhibitor
products on engine surfaces while the en-
gine is hot. The sprayed substance or pro-
pellants could catch fire.
(1) Remove the spark plugs and pour ap-
proximately one tablespoon of engine oil
into each cylinder.
(2) Grease the spark plug threads and rein-
stall the spark plugs.
(3) With the spark plug caps removed from
the spark plugs, crank the engine for 3
seconds or less using the start switch.
(4) Lubricate all cables such as the throttle
and steering cables.
NOTE:
Use a suitable marine grease applicator to
pressure-lubricate the cables and purge out
any moisture between the inner and outer ca-
bles.
(5) Lubricate the areas of the watercraft
specified in “Lubrication points” on page
68.
EJU33651Fuel system
WARNING
EWJ00290
GASOLINE AND ITS VAPORS ARE HIGH-
LY FLAMMABLE AND EXPLOSIVE!
Do not smoke when refueling, and keep
away from sparks, flames, and other
sources of ignition.
Stop the engine before refueling.
Refuel in a well-ventilated area with the
watercraft in a horizontal position.
Do not stand or sit on the watercraft
while refueling in case of fire.
Take care not to spill gasoline. If gaso-
line spills, wipe it up immediately with
dry rags. Always properly dispose of
gasoline-soaked rags.
Avoid overfilling the fuel tank. Stop fill-
ing when the fuel level just reaches the
bottom of the filler tube. Do not fill up the
filler tube because fuel expands as it
warms up and could overflow. If tempo-
rarily leaving the watercraft with a full
fuel tank, do not leave it in direct sun-
light. Leave it in a well-ventilated area
with the watercraft in a horizontal posi-
tion.
Tighten the fuel tank filler cap securely
after refueling.
If you should swallow some gasoline, in-
hale a lot of gasoline vapor, or get gaso-
line in your eyes, get immediate medical
attention.
If any gasoline spills on your skin or
clothing, immediately wash the affected
area with soap and water and change
your clothes.
Top off the fuel tank with fresh gasoline and
add 470 ml (15.9 US oz, 16.5 Imp oz) of
Yamaha Fuel Stabilizer and Conditioner.
CAUTION:
ECJ00140
Use only Yamaha Fuel Stabilizer and Con-
ditioner, otherwise the catalytic converter
could be seriously damaged.
EJU33680Battery
If the watercraft will not be used for more than
a month, remove the battery from the water-
craft and store it in a cool, dry place.
(1) Disconnect the negative (–) battery lead
first, then the positive (+) battery lead and
breather hose, and then remove the bat-
tery from the watercraft.
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Maintenance and care
67
If the steering is stiff or misadjusted, have a
Yamaha dealer service it.
EJU34360Checking and adjusting the throttle
cable
Check that the throttle cable moves back to
the set position smoothly and that the throttle
lever free play is within specification.
(1) Squeeze and release the throttle lever. If
the throttle lever does not return smooth-
ly, have a Yamaha dealer service it.(2) Adjust the free play by loosening the lock-
nut and turning the adjuster.
EJU34371Cleaning and adjusting the spark
plugs
WARNING
EWJ00350
Be careful not to damage the insulator
when removing or installing a spark plug.
A damaged insulator could allow sparks to
escape, which could result in a fire or ex-
plosion.
The spark plug is an important engine compo-
nent and is easy to inspect. The condition of
the spark plug can indicate something about
the condition of the engine. For example, if the
center electrode porcelain is very white, this
could indicate an intake air leak or carburetion
problem in that cylinder. Do not attempt to di-
agnose any problems yourself. Have a
Yamaha dealer service the watercraft.
Remove and inspect the spark plugs periodi-
cally; heat and deposits will cause the spark
plugs to slowly break down and erode. If elec-
trode erosion becomes excessive, or if carbon Difference of A and B:
Maximum 5 mm (0.20 in)
1Locknut
2Adjuster
3Throttle lever free play
Throttle lever free play:
4.0–7.0 mm (0.16–0.28 in)
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Maintenance and care
68
and other deposits are excessive, replace the
spark plug with the specified plug.
Measure the spark plug gap with a wire thick-
ness gauge. Replace the spark plugs or ad-
just the gap to specification if necessary.
To install a spark plug:
(1) Clean the gasket surface.
(2) Wipe any dirt from the threads of the
spark plug.
(3) Install the spark plug, and then tighten it
to the specified torque.
(4) Install the spark plug cap.
NOTE:
Wipe off any water on the spark plug or in-
side the spark plug cap before installing the
cap. Push the spark plug cap down until it is
securely installed.
If a torque wrench is not available when you
are installing a spark plug, a good estimate
of the correct torque is 1/4 turn to 1/2 turnpast finger tight using the spark plug
wrench included in the tool kit. Have the
spark plug adjusted to the correct torque
with a torque wrench as soon as possible.
EJU34410Lubrication points
To keep moving parts sliding or rotating
smoothly, coat them with water-resistant
grease.
Throttle cable (handlebar end)
Squeeze the throttle lever and remove the
seal. Spray a rust inhibitor into the outer ca-
ble. Refit the seal securely.
Steering cable (handlebar end)
Steering cable (jet thrust nozzle end)
Jet thrust nozzle pivot shaft Specified spark plug:
BR8ES-11
1Spark plug gap
Spark plug gap:
1.0–1.1 mm (0.039–0.043 in)
Spark plug tightening torque:
25.0 Nm (18.4 ft-lb) (2.55 kgf-m)
Recommended water-resistant grease:
Yamaha Marine Grease/Yamaha
Grease A
1Seal
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