water pump YAMAHA GP1300R 2007 Owners Manual
[x] Cancel search | Manufacturer: YAMAHA, Model Year: 2007, Model line: GP1300R, Model: YAMAHA GP1300R 2007Pages: 90, PDF Size: 5.78 MB
Page 7 of 90
Table of contents
Battery ............................................. 61
Cleaning the watercraft ................... 62
Maintenance and adjustments ..... 63
Owner’s/operator’s manual and
tool kit ........................................... 63
Periodic maintenance chart ............. 65
Checking the fuel system ................ 66
Checking the oil injection system .... 66
Checking the jet thrust
nozzle angle ................................. 66
Checking and adjusting the throttle
cable ............................................ 67
Cleaning and adjusting the
spark plugs ................................... 67
Lubrication points ............................ 68
Checking the battery ....................... 69
Fuel injection system ....................... 71
Bleeding the oil pump ...................... 71
Adjusting the Yamaha Adjustable
Sponsons (YAS) .......................... 71
Specifications .................................. 72
Specifications ................................ 72
Trouble recovery ............................. 73
Troubleshooting ........................... 73
Troubleshooting chart ...................... 73
Emergency procedures ................ 76
Cleaning the jet intake and
impeller ........................................ 76
Jumping the battery ......................... 77
Replacing the fuses ......................... 78
Towing the watercraft ...................... 78
Submerged watercraft ..................... 79
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Safety information
14
EJU30860
Hazard information
Never start the engine or let it run for any
length of time in an enclosed area. Exhaust
fumes contain carbon monoxide, a color-
less, odorless gas that may cause loss of
consciousness and death within a short
time. Always operate the watercraft in an
open area.
Do not start the engine on land if anyone is
behind the watercraft. Hot water and steam
spurting from the exhaust outlet can cause
serious burns.
Do not touch the hot muffler or catalytic
converter during or immediately after en-
gine operation; they can cause serious
burns. In addition, the catalytic converter
becomes hotter after the engine stops be-
fore cooling down.
EJU30890
Watercraft characteristics
Jet thrust turns the watercraft. Releasing
the throttle lever completely produces only
minimum thrust. If you are traveling at
speeds above trolling, you will have rapidly
decreasing ability to steer without throttle.
This model is equipped with the Yamaha
Engine Management System (YEMS) that
includes an off-throttle steering (OTS) sys-
tem. It will activate at planing speeds should
you attempt to steer the watercraft after re-
leasing the throttle lever. The OTS system
assists in turning by continuing to supply
some thrust while the watercraft is deceler-
ating, but you can turn more sharply if you
apply throttle while turning the handlebars.
The OTS system does not function below
planing speeds or when the engine is off.
Once the engine slows down, the watercraft
will no longer turn in response to handlebar
input until you apply throttle again or you
reach trolling speed.
Practice turning in an open area without ob-
stacles until you have a good feel for this
maneuver.
This watercraft is water-jet propelled. The
jet pump is directly connected to the engine.
This means that jet thrust will produce some
movement whenever the engine is running.
There is no “neutral” position.
Keep away from the intake grate while the
engine is on. Items such as long hair, loose
clothing, or PFD straps can become entan-
gled in moving parts, resulting in severe in-
jury or drowning.
Never insert any object into the jet thrust
nozzle while the engine is running. Severe
injury or death could result from coming in
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Page 22 of 90
Safety information
15
contact with the rotating parts of the jet
pump.
Stop the engine and remove the clip from
the engine shut-off switch before removing
any debris or weeds, which may have col-
lected around the jet intake.
EJU30970
Safe boating rules
Your Yamaha watercraft is legally considered
a powerboat. Operation of the watercraft must
be in accordance with the rules and regula-
tions governing the waterway on which it is
used.
1Intake grate
2Jet thrust nozzle
1Clip
2Engine shut-off switch
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Page 37 of 90
Features and functions
30
at the cooling water pilot outlet while the en-
gine is running. If there is no discharge of wa-
ter, shut the engine off, and then check the
intake grate and impeller for clogging.
WARNING
EWJ00050
Before attempting to remove weeds or de-
bris from the intake grate or impeller, shut
the engine off and remove the clip from the
engine shut-off switch. Severe injury ordeath could result from coming in contact
with the rotating parts of the jet pump.
CAUTION:
ECJ00800
This watercraft is equipped with a catalytic
converter.
If the “WARNING” light, engine overheat
warning indicator, and buzzer come on,
reduce the engine speed and return to
shore. If you ignore these signals, the
engine will stop running and cannot be
restarted until the exhaust system cools
down.
If you cannot locate and correct the
cause of the overheating, consult a
Yamaha dealer. Continuing to operate at
higher speeds could result in severe en-
gine damage.
If the overheat warning is ignored, engine and
exhaust system heat may increase, particu-
larly if the watercraft is operated at higher
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Operation
35
EJU31800
Fuel and oil
This engine uses Yamaha’s oil injection sys-
tem, which provides superior lubrication by
ensuring the proper fuel-to-oil ratio for all op-
erating conditions. No fuel premixing is nec-
essary, except during the engine break-in
period. Simply pour gasoline into the fuel tank
and oil into the oil tank.
The engine utilizes an electronic fuel injection
system to deliver the optimal air-fuel ratio re-
quired by the engine. By ensuring the optimal
combustion conditions, this system is able to
increase startability and improve fuel econo-
my.
EJU31850Gasoline
WARNING
EWJ00440
GASOLINE AND ITS VAPORS ARE HIGH-
LY FLAMMABLE AND EXPLOSIVE!
Do not smoke when refueling, and keep
away from sparks, flames, and other
sources of ignition.
Stop the engine before refueling.
Refuel in a well-ventilated area with the
watercraft in a horizontal position.
Do not stand or sit on the watercraft
while refueling in case of fire.
Take care not to spill gasoline. If gaso-
line spills, wipe it up immediately with
dry rags. Always properly dispose of
gasoline-soaked rags.
Avoid overfilling the fuel tank. Stop fill-
ing when the fuel level just reaches the
bottom of the filler tube. Do not fill up the
filler tube because fuel expands as it
warms up and could overflow. If tempo-
rarily leaving the watercraft with a full
fuel tank, do not leave it in direct sun-
light. Leave it in a well-ventilated areawith the watercraft in a horizontal posi-
tion.
Tighten the fuel tank filler cap securely
after refueling.
If you should swallow some gasoline, in-
hale a lot of gasoline vapor, or get gaso-
line in your eyes, get immediate medical
attention.
If any gasoline spills on your skin or
clothing, immediately wash the affected
area with soap and water and change
your clothes.
CAUTION:
ECJ00320
Do not use leaded gasoline. Leaded gas-
oline can seriously damage the catalytic
converter.
Use only fresh gasoline that has been
stored in clean containers.
EJU31860Gasohol
There are two types of gasohol: gasohol con-
taining ethanol and that containing methanol.
Gasohol containing ethanol can be used if
ethanol content does not exceed 10% and the
fuel meets the minimum octane ratings.
Gasohol containing methanol is not recom-
mended by Yamaha because it can cause
fuel system damage and engine performance
problems.Recommended gasoline:
Regular unleaded gasoline with a mini-
mum octane rating of
86 (Pump octane number) = (R +
M)/2
90 (Research octane number)
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Operation
36
EJU318802-stroke engine oil
CAUTION:
ECJ00270
Use only YAMALUBE 2-W engine oil, oth-
erwise the catalytic converter and other
engine components could be seriously
damaged.
NOTE:
YAMALUBE 2-W engine oil is developed for
this watercraft and available from a Yamaha
dealer.
EJU31920Filling the fuel tank
CAUTION:
ECJ00290
Be careful when refueling. Avoid getting
water and other contaminants in the fuel
tank. Contaminated fuel can cause poor
running and engine damage.
(1) Open the hood, remove the front storage
compartment, and then check the fuel
level. (See “Front storage compartment”
on page 32 for more information.)
(2) Remove the fuel tank filler cap, and then
slowly add fuel to the fuel tank. Stop fillingwhen the fuel level just reaches the bot-
tom of the filler tube.
(3) Install the fuel tank filler cap and front
storage compartment, and then close the
hood.
NOTE:
Do not fill up the filler tube because fuel ex-
pands as it warms up and could overflow.
EJU31960Filling the oil tank
WARNING
EWJ00420
Do not add gasoline to the oil tank. Fire
or explosion could result.
Oil in the bilge is a serious fire hazard.
Wipe up any spilled oil immediately.
CAUTION:
ECJ00300
Do not allow the oil tank to become com-
pletely empty. If the oil tank becomes emp-
ty, the oil pump must be bled to ensure
proper oil flow, otherwise engine damage
could result. If necessary, have a Yamaha
dealer bleed the oil pump.
(1) Remove the seat to view the oil level.
(See page 21 for seat removal and instal-
lation procedures.) Recommended engine oil:
YAMALUBE 2-W
Fuel tank capacity:
60.0 L (15.9 US gal) (13.2 Imp.gal)
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Operation
40
electric bilge draining system. The electric
bilge draining system is operated when the
engine is running. When excess water reach-
es the water inlet of the electric bilge pump,
the water is discharged via the exhaust pas-
sage from the jet thrust nozzle.
A small quantity of water will remain in the
bilge and should be drained manually. To
drain any residual water, beach the watercraft
and perform the following procedure.
To drain water from the bilge:
(1) Remove the stern drain plugs.
(2) Raise the bow of the watercraft until the
water drains.
(3) After the water has drained, wipe the
bilge with dry rags to make sure that it is
thoroughly dry.
(4) Install the stern drain plugs.
CAUTION:
ECJ00360
Before installing the stern drain plugs,
clean the drain plug threads to remove
any foreign materials, such as dirt or
sand. Otherwise, the stern drain plugs
could be damaged, allowing water to en-
ter the engine compartment.
Make sure that the stern drain plugs are
tightened securely before launching the
watercraft. Otherwise, water may flood
the engine compartment and cause the
watercraft to submerge.
EJU32470Stern drain plugs
Check the stern drain plugs for proper instal-
lation.
CAUTION:
ECJ00360
Before installing the stern drain plugs,
clean the drain plug threads to remove
any foreign materials, such as dirt or
sand. Otherwise, the stern drain plugs
could be damaged, allowing water to en-
ter the engine compartment.
Make sure that the stern drain plugs are
tightened securely before launching the
watercraft. Otherwise, water may flood
the engine compartment and cause the
watercraft to submerge.
EJU32480Battery
Check the battery condition and the electro-
lyte level.
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Page 50 of 90
Operation
43
(3) Check that the QSTS selector turns
smoothly when the lever is squeezed and
held in place.
(4) Check that the angle of the jet thrust noz-
zle changes when the QSTS selector is
shifted from neutral to bow up or bow
down.
If the mechanism does not work properly,
have a Yamaha dealer service it.
EJU32650Jet intake
Carefully check the jet intake for weeds, de-
bris, or anything else that might restrict the in-
take of water. If the jet intake is clogged,
cavitation could occur, reducing jet thrust, and
possibly damaging the jet pump.
In some cases, the engine may overheat be-
cause of lack of cooling water, and damage to
the engine could result. Cooling water is fed to
the engine by the jet pump. (See page 76 for
jet intake cleaning procedures.)
WARNING
EWJ00470
Keep away from the intake grate while
the engine is on. Items such as long hair,
loose clothing, or PFD straps can be-
come entangled in moving parts, result-
ing in severe injury or drowning.
Stop the engine and remove the clip
from the engine shut-off switch before
removing any debris or weeds, which
may have collected around the jet in-
take.
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Operation
55
CAUTION:
ECJ00550
Do not operate the engine at full throttle
for at least 1 minute after the engine has
been restarted. Excessive water in the
bilge can splash into the engine, which
can result in severe damage.
NOTE:
To efficiently discharge water from the engine
compartment, operate the watercraft as
straight as possible and above planing speed
for at least 2 minutes.
EJU36050Turning the watercraft
Steering control depends on the combination
of handlebar position and the amount of throt-
tle.
Water sucked in through the intake grate is
pressurized by the impeller in the jet pump. As
the pressurized water is expelled from the
pump through the jet thrust nozzle, it creates
thrust to move and steer the watercraft. The
higher the engine speed, the more thrust pro-
duced.
The amount of jet thrust, in addition to the po-
sition of the handlebars, determines how
sharply you turn.
A. More throttle produces higher thrust, so
the watercraft will turn more sharply.B. Less throttle produces lower thrust, so
the watercraft will turn more gradually.
C. Releasing the throttle lever completely
produces only minimum thrust. If you are
traveling at speeds above trolling, you will
have rapidly decreasing ability to steer
without throttle. You may still have some
turning ability immediately after releasing
the throttle lever, but once the engine
slows down, the watercraft will no longer
respond to handlebar input until you ap-
ply throttle again or you reach trolling
speed.
At trolling speed, the watercraft can be
turned gradually by handlebar position
alone using just the amount of thrust
available at idle.
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Maintenance and care
65
EJU33820Periodic maintenance chart
The following chart gives general guidelines for periodic maintenance. However, maintenance
may need to be performed more frequently depending on your operating conditions.
This “” mark indicates maintenance that you may do yourself.
This “” mark indicates work to be done by a Yamaha dealer.
* This operation should be performed after every use.
Item OperationInitial Thereafter every
Page 10
hours50
hours100
hours100
hours200
hours
6
months12
months12
months24
months
Spark plugsCheck, clean, adjust 67
Lubrication pointsLubricate 68
Intermediate hous-
ingLubricate 68
Fuel systemCheck 66
Fuel tankCheck, clean 66
Oil injection sys-
temCheck, clean 66
Throttle shaftCheck—
Cooling water pas-
sagesFlush
*60
Water inlet strain-
erCheck, clean—
Bilge strainerClean—
Electric bilge
pump strainerCheck, clean—
ImpellerCheck—
Jet thrust nozzle
angleCheck, adjust 66
QSTS mechanismCheck, adjust—
Throttle cableCheck, adjust 67
Stern drain plugsCheck, replace 40
BatteryCheck, charge 69
Rubber couplingCheck—
Engine mountCheck—
Nuts and boltsCheck—
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