YAMAHA GRIZZLY 125 2011 Manual Online

8-12
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8. Refill with the specified amount of the recom-
mended engine oil, and then install and tight-
en the engine oil filler cap.
TIP

Be sure to wipe off spilled oil on any parts after the
engine and exhaust system have cooled down.
NOTICE

ECB00330

Do not use oils with a diesel specification of
“CD” or oils of a higher quality than speci-
fied. In addition, do not use oils labeled “EN-
ERGY CONSERVING II” or higher.

Make sure that no foreign material enters the
crankcase.
9. Start the engine, and then let it idle for several
minutes while checking it for oil leakage. If oilis leaking, immediately turn the engine off and
check for the cause.
10. Turn the engine off, wait at least ten minutes,
and then check the oil level and correct it if
necessary.
EBU27026
Transmission oil
The transmission oil level should be checked be-
fore each ride. In addition, the transmission oil
must be changed at the intervals specified in the
periodic maintenance and lubrication chart.
To check the transmission oil level
1. Place the ATV on a level surface.
2. Start the engine, warm it up for several min-
utes, and then turn it off.
3. Wait a few minutes until the oil settles, and
then loosen the transmission oil check screw
located at the right side of the crankcase until
oil flows out. Tightening torque:
Engine oil drain bolt:
32 Nm (3.2 m·kgf, 23 ft·lbf)
Recommended oil:
See page 10-1.
Oil quantity:
1.25 L (1.32 US qt, 1.10 Imp.qt)

8-13
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4. If no oil flows out, remove the transmission oil
filler bolt and its gasket.5. Pour the recommended type of oil in the trans-
mission oil filler hole until it flows out of the
check screw hole.
6. Tighten the oil check screw to the specified
torque.
7. Check the oil filler bolt gasket for damage, and
replace it if necessary.
1. Transmission oil check screw
2. Gasket
3. Transmission oil level check hole
4. Correct oil level
1 431
2

1. Transmission oil filler bolt
2. Gasket
Tightening torque:
Transmission oil check screw:
16 Nm (1.6 m·kgf, 12 ft·lbf)
1
1
2

8-14
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78
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8. Install the transmission oil filler bolt and its
gasket, and then tighten the bolt to the speci-
fied torque.
To change the transmission oil
1. Place the ATV on a level surface.
2. Start the engine, warm it up for several min-
utes, and then turn it off.
3. Place an oil pan under the transmission to col-
lect the used oil.
4. Remove the transmission oil filler bolt, the
transmission oil drain bolt and their gasket to
drain the oil from the transmission case.5. Install the drain bolt and its new gasket, and
then tighten the bolt to the specified torque.
6. Refill with the specified amount of the recom-
mended transmission oil.
NOTICE:
Make
sure that no foreign material enters the
transmission case.

[ECB00791]
Tightening torque:
Transmission oil filler bolt:
23 Nm (2.3 m·kgf, 17 ft·lbf)
1. Transmission oil drain bolt
2. Gasket
Tightening torque:
Transmission oil drain bolt:
23 Nm (2.3 m·kgf, 17 ft·lbf)
1
12

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78
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7. Check the oil filler bolt gasket for damage, and
replace it if necessary.
8. Install the oil filler bolt and its gasket, and then
tighten the bolt to the specified torque.
NOTICE

ECB01061
Make sure that no oil gets on the tires or
wheels.
9. Start the engine, and then let it idle for several
minutes while checking the transmission for
oil leakage. If oil is leaking, immediately turn
off the engine and check for the cause.
10. Turn the engine off, and then check the oil lev-
el and correct it if necessary.
EBU23846
Cleaning the engine and V-belt case air
filter elements
Both air filter elements should be cleaned at the
specified intervals in the periodic maintenance
chart.
Engine air filter element
TIP

There is a check hose at the bottom of the air filter
case. If dust or water collects in this hose, empty
the hose and clean the air filter element and air fil-
ter case. Recommended transmission oil:
See page 10-1.
Oil quantity:
0.6 L (0.63 US qt, 0.53 Imp.qt)
Tightening torque:
Transmission oil filler bolt:
23 Nm (2.3 m·kgf, 17 ft·lbf)
1. Air filter case check hose
1

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1. Place the ATV on a level surface.
2. Remove the seat. (See page 4-10.)
3. Remove the breather hose by pulling it out,
and then loosen the air filter joint screw.
4. Remove the air filter case cover by removing
its screws, then disconnecting the air filter
case cover from the air filter joint.5. Pull the air filter element out of the air filter
case.
6. Remove the bolt and washer shown, and then
pull the sponge material off from the air filter
element frame.
1. Breather hose
2. Air filter joint
3. Air filter joint screw
1
3
2

1. Air filter case cover
2. Screw
1 22
2
2

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7. Wash the sponge material gently but thor-
oughly in solvent.
WARNING! Always use
parts cleaning solvent to clean the sponge
material. Never use low-flash-point sol-
vents or gasoline to clean the sponge ma-
terial because the engine could catch fire
or explode.
[EWB01941]

8. Squeeze the excess solvent out of the sponge
material and let it dry.
NOTICE:
Do not twistthe sponge material when squeezing
it.
[ECB00441]

9. Check the sponge material and replace it if
damaged.
10. Apply Yamaha foam air filter oil or other qual-
ity foam air filter oil to the sponge material.TIP

The sponge material should be wet but not drip-
ping.
11. Pull the sponge material over the air filter ele-
ment frame.
12. Install the washer and bolt.
NOTICE:
Be sure
to install the washer with its curved side
facing outward as shown.
[ECB00453]

1. Bolt
2. Washer
3. Sponge material
4. Air filter element frame
5. Air filter case cover
3 4
21
5

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13. Install the air filter element into the air filter
case.
NOTICE:
Make sure that the air filter
element is properly seated in the air filter
case. Never operate the engine with the air
filter element removed. This will allow un-
filtered air to enter the engine, causing rap-
id engine wear and possible engine
damage. Additionally, operation without
the air filter element will affect carburetor
jetting with subsequent poor performance
and possible engine overheating.
[ECB00461]

14. Connect the air filter case cover to the air filter
joint.15. Install the air filter case cover by installing the
screws, and then tighten the air filter joint
screw.
16. Install the breather hose.
17. Install the seat.TIP
The air filter element should be cleaned every 20–
40 hours. It should be cleaned and lubricated more
often if the ATV is operated in extremely dusty ar-
eas. Each time the air filter element maintenance
is performed, check the air inlet of the air filter case
for obstructions. Check the air filter case rubber
joint to the carburetor fittings and the rubber joint
manifold fittings for an air-tight seal. Tighten all fit-
tings securely to avoid the possibility of unfiltered
air entering the engine.
V-belt case air filter element
1. Place the ATV on a level surface.
2. Remove the front carrier by removing the
bolts.
1. Washer
1

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3. Remove the panel shown by removing the
quick fasteners.4. Disconnect the coupler shown.
1. Bolt
2. Front carrier
2
11
1

1. Panel
2. Quick fastener
122
1

8-20
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5. Remove the air filter case cover by removing
the screw.
6. Remove the air filter element.
1. Coupler
1

1. Air filter case cover
2. Screw
12

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7. Tap the air filter element lightly to remove
most of the dust and dirt. Blow out the remain-
ing dirt with compressed air as shown.8. Check the air filter element and replace it if
damaged.
9. Install the air filter element into the air filter
case.
10. Install the air filter case cover by installing the
screw.
11. Connect the coupler, and then install the pan-
el by installing the quick fasteners.
12. Install the front carrier by installing the bolts.
EBU27631
Cleaning the spark arrester
Be sure the exhaust pipe and muffler are cool be-
1. Air filter element
1

1. Air filter element
1