YAMAHA GRIZZLY 450 2011 Owners Manual

8-42
8 2. To increase the brake lever free play, turn the
brake lever free play adjusting bolt in direction
(a). To decrease the brake lever free play, turn
the adjusting bolt in direction (b). NOTICE:
Distance A must not measure more than
12.7 mm (0.50 in). If distance A exceeds
12.7 mm (0.50 in), the specified brake lever
free play cannot be obtained, therefore
proceed with the following steps.
[ECB01141]
TIPIf the specified brake lever free play could be ob-
tained as described above, skip steps 3-7.3. Slide the rubber cover back.
4. Loosen the brake cable adjuster locknut.
5. To increase the brake lever free play, turn the
brake lever free play adjusting nut in direction
(a). To decrease the brake lever free play, turn
the adjusting nut in direction (b). NOTICE:
Make sure that distance B measures 22
1. Locknut
2. Distance A
3. Brake lever free play adjusting bolt
12
3 (a)
(b)
1. Rubber cover
2. Distance B
3. Brake cable adjuster locknut
4. Brake lever free play adjusting nut
1
2
3
4
(b)
(a)
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8-43
8mm (0.87 in) or less. If the specified free
play cannot be obtained or if distance B
exceeds 22 mm (0.87 in), have a Yamaha
dealer check the vehicle.
[ECB01150]
6. Tighten the brake cable adjuster locknut.
7. Slide the rubber cover to its original position.
8. Tighten the locknut at the brake lever.
Adjusting the brake pedal height
The top of the brake pedal should be positioned
75.0–85.0 mm (2.95–3.35 in) above the footboard
bracket. If the brake pedal height is incorrect, ad-
just it as follows.
1. Remove the footboard by removing the bolts.2. Loosen the locknut.1. Distance between brake pedal and footboard bracket1
1. Footboard
2. Bolt22
2 1
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8-44
8 3. Turn the adjusting bolt in or out until the brake
pedal height is within the specified limits.
4. Tighten the locknut.
5. Install the footboard by installing the bolts, and
then tighten them to the specified torques.Adjusting the brake pedal free play
The brake pedal free play should measure 20.0
mm (0.79 in). If the free play is incorrect, adjust it
as follows.
1. Locknut
2. Adjusting boltTightening torque:
Locknut:
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
21
1. Footboard bolt A
2. Footboard bolt BTightening torques:
Footboard bolt A:
4.0 Nm (0.40 m·kgf, 2.9 ft·lbf)
Footboard bolt B:
7 Nm (0.7 m·kgf, 5.1 ft·lbf)11
2
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8-45
8
TIPThe brake lever free play and brake pedal height
must be adjusted before adjusting the brake pedal
free play.1. Loosen the locknut.2. To increase the brake pedal free play, turn the
brake pedal free play adjusting nut in direction
(a). To decrease the brake pedal free play,
turn the adjusting nut in direction (b).
3. Tighten the locknut.
EBU24230Axle boots The axle boots must be checked for damage at the
intervals specified in the periodic maintenance and
lubrication chart. Check the axle boots for tears or
damage. If any damage is found, have them re-
placed by a Yamaha dealer.
1. Brake pedal free play
1. Locknut
2. Brake pedal free play adjusting nut
21
(a)
(b)
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8-46
8
EBU29880Brake light switches The brake light, which is activated by the brake
pedal and brake levers, should come on just be-
fore braking takes effect.
The brake light switch for the brake pedal can be
adjusted as follows, but the other brake light
switches should be adjusted by a Yamaha dealer.
Turn the adjusting nut while holding the brake light
switch in place. To make the brake light come on
earlier, turn the adjusting nut in direction (a). To
make the brake light come on later, turn the adjust-
ing nut in direction (b).
1. Front axle boot (each side)
1. Rear axle boot (each side)
1
1
1. Rear brake light switch
2. Rear brake light switch adjusting nut
1
2(b) (a)
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8-47
8
EBU24901Checking and lubricating the cables The operation and the condition of all control ca-
bles should be checked before each ride, and the
cables and cable ends should be lubricated if nec-
essary. If a cable is damaged or does not move
smoothly, have a Yamaha dealer check or replace
it.
WARNING
EWB02581
Inspect cables frequently and replace if dam-
aged. Corrosion can result when the cable
sheaths become damaged, and cables can
also become frayed or kinked, which could
restrict the operation of controls and lead to
an accident or injury.
Always make sure all control cables work
smoothly before you begin riding in cold
weather. If the control cables are frozen or do
not work smoothly, you could be unable to
control the ATV, which could lead to an acci-
dent or collision.
EBU28711Checking and lubricating the front and
rear brake levers The operation of the front and rear brake levers
should be checked before each ride, and the lever
pivots should be lubricated if necessary.
Front brake lever Recommended lubricant:
Engine oilRecommended lubricants:
Front brake lever:
Silicone grease
Rear brake lever:
Lithium-soap-based grease
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8 Rear brake lever
EBU28871Checking and lubricating the brake
pedal The operation of the brake pedal should be
checked before each ride, and the pedal pivot
should be lubricated if necessary.
EBU24963Checking the wheel hub bearings The front and rear wheel hub bearings must be
checked at the intervals specified in the periodic
maintenance and lubrication chart. If there is play
in a wheel hub or if a wheel does not turn smoothly,
have a Yamaha dealer check the wheel hub bear-
ings.
Recommended lubricant:
Lithium-soap-based grease
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8
EBU24972Lubricating the drive shaft universal
joint The drive shaft universal joint must be lubricated at
the intervals specified in the periodic maintenance
and lubrication chart.TIPFor parts equipped with a grease nipple, use a
grease gun.
Front
Rear
Recommended lubricant:
Lithium-soap-based grease1. Grease nipple
1. Grease nipple
1
1
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8
EBU25022Checking the stabilizer bushes The stabilizer bushes must be checked for cracks
or damage at the intervals specified in the periodic
maintenance and lubrication chart.
Have a Yamaha dealer replace the stabilizer bush-
es if necessary.EBU25052Lubricating the rear knuckle pivots The rear knuckle pivots must be lubricated at the
intervals specified in the periodic maintenance and
lubrication chart.
TIPFor parts equipped with a grease nipple, use a
grease gun.EBU25092Lubricating the steering shaft The steering shaft must be lubricated by a Yamaha
dealer at the intervals specified in the periodic
maintenance and lubrication chart.Recommended lubricant:
Lithium-soap-based grease1. Grease nipple
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8
TIPFor parts equipped with a grease nipple, use a
grease gun.EBU29186Battery The battery is located under the seat. (See page
4-18.)
This model is equipped with a VRLA (Valve Regu-
lated Lead Acid) battery. There is no need to check
the electrolyte or to add distilled water. However,
the battery lead connections need to be checked
and, if necessary, tightened.NOTICEECB00620Never attempt to remove the battery cell seals,
as this would permanently damage the battery.
WARNING
EWB02160Battery electrolyte is poisonous and danger-
ous, as it contains sulfuric acid, which can
cause severe burns. Avoid contact with skin,
eyes or clothing. Always shield your eyes
when working near batteries.
Antidote:
EXTERNAL: Flush with water.
INTERNAL: Drink large quantities of water or
milk. Follow with milk of magnesia, beaten egg
or vegetable oil. Call a physician immediately.
EYES: Flush with water for 15 minutes and get
prompt medical attention.
Batteries produce explosive gases. Keep
sparks, flame, cigarettes or other sources of ig-
nition away. Ventilate when charging or using
in an enclosed space.
KEEP OUT OF REACH OF CHILDREN.To remove the battery
1. Remove the seat. (See page 4-18.)
2. Remove the battery holding plate by removing
the bolts. Recommended lubricant:
Lithium-soap-based grease
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