YAMAHA GRIZZLY 550 2013 Owners Manual

8-29
8
5. Refill with the recommended final gear oil to
the brim of the check hole as shown. NOTICE:
Be sure no foreign material enters the final
gear case.
[ECB00421]
6. Check the oil level check bolt gasket and the oil filler bolt gasket for damage, and replace
them if necessary.
7. Install the oil level check bolt, the oil filler bolt and their gasket, and then tighten the bolts to
the specified torques.
8. Check the final gear case for oil leakage. If oil is leaking, check for the cause.EBU23426Differential gear oil The differential gear case must be checked for oil
leakage before each ride. If any leakage is found,
have a Yamaha dealer check and repair the ATV.
In addition, the differential gear oil level must be
checked and the oil changed as follows at the in-
tervals specified in the periodic maintenance and
lubrication chart.
Tightening torque:
Final gear oil drain bolt:23 Nm (2.3 m·kgf, 17 ft·lbf)
1. Final gear oil
2. Gasket
3. Final gear oil level check bolt
4. Correct oil levelRecommended final gear oil: See page 10-1.
1
243
Tightening torques:Final gear oil level check bolt:10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Final gear oil filler bolt: 23 Nm (2.3 m·kgf, 17 ft·lbf)
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8To check the differential gear oil level
1. Place the ATV on a level surface.
2. Remove the differential gear oil filler bolt and its gasket, and then check the oil level in the
differential gear case. The oil level should be
at the brim of the filler hole.
3. If the oil is below the brim of the filler hole, add sufficient oil of the recommended type to raise
it to the correct level.
4. Check the gasket for damage, and replace it if necessary. 5. Install the oil filler bolt and its gasket, and then
tighten the bolt to the specified torque.
To change the differential gear oil 1. Place the ATV on a level surface.
2. Place an oil pan under the differential gear case to collect the used oil.
3. Remove the differential gear oil filler bolt, the differential gear oil drain bolt and their gasket
to drain the oil from the differential gear case.
1. Differential gear oil filler bolt
2. Gasket
3. Differential gear oil
4. Correct oil level
1
2
3
4
Tightening torque: Differential gear oil filler bolt:23 Nm (2.3 m·kgf, 17 ft·lbf)
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8
4. Install the drain bolt and its new gasket, and
then tighten the bolt to the specified torque.
5. Refill with the recommended differential gear oil to the brim of the filler hole as shown.
NOTICE: Be sure no foreign material en-
ters the differential gear case.
[ECB00411]
6. Check the oil filler bolt gasket for damage, and replace it if necessary.
7. Install the oil filler bolt and its gasket, and then tighten the bolt to the specified torque.
1. Differential gear oil drain bolt
2. GasketTightening torque:Differential gear oil drain bolt:9.8 Nm (0.98 m·kgf, 7.1 ft·lbf)
12
1. Differential gear oil filler bolt
2. Gasket
3. Differential gear oil
4. Correct oil levelRecommended differential gear oil: See page 10-1.
Tightening torque: Differential gear oil filler bolt:23 Nm (2.3 m·kgf, 17 ft·lbf)
1
2
3
4
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88. Check the differential gear case for oil leak-
age. If oil is leaking, check for the cause.
EBU23470Coolant The coolant level should be checked before each
ride. In addition, the coolant must be changed at
the intervals specified in the periodic maintenance
and lubrication chart.EBU27126To check the coolant level1. Place the ATV on a level surface.TIPThe coolant level must be checked on a cold en-
gine since the level varies with engine tempera-
ture.2. Check the coolant level in the coolant reser- voir.TIPThe coolant should be between the minimum and
maximum level marks.
3. If the coolant is at or below the minimum levelmark, remove panel D to access the coolant
reservoir. (See page 8-10.)
4. Remove the coolant reservoir cap, add cool- ant or distilled water to the maximum level
mark, install the reservoir cap, and then install
the panel. NOTICE: If coolant is not avail-
able, use distilled water or soft tap water
instead. Do not use hard water or salt wa-
ter since they are harmful to the engine. If
water has been used instead of coolant, re-
place it with coolant as soon as possible,
otherwise the cooling system will not be1. Maximum level mark
2. Minimum level mark
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8
protected against frost and corrosion. If
water has been added to the coolant, have
a Yamaha dealer check the antifreeze con-
tent of the coolant as soon as possible,
otherwise the effectiveness of the coolant
will be reduced.
[ECB01011]
TIP●The radiator fan is automatically switched on or
off according to the coolant temperature in the
radiator.●If the engine overheats, see page 8-68 for fur-
ther instructions.EBU27767To change the coolant
WARNING
EWB01890Wait for the engine and radiator to cool before
removing the radiator cap. You could be
burned by hot fluid and steam blown out under
pressure. Always place a thick rag over the cap
when opening. Allow any remaining pressure
to escape before completely removing the cap.1. Place the ATV on a level surface.
2. Remove panel D. (See page 8-10.)
3. Remove the footboard by removing the bolts
and nuts.
1. Coolant reservoir cap
2. Maximum level mark
3. Minimum level markCoolant reservoir capacity (up to the maxi-
mum level mark):0.24 L (0.25 US qt, 0.21 Imp.qt)
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8-34
84. Place a container under the engine, and then
remove the coolant drain bolt and its gasket.
(Use a trough or a similar object as shown to
prevent coolant from spilling on the engine
guard.)
5. Remove panel B. (See page 8-10.)
1. Footboard
2. Bolt and nut
3. Bolt
3
2
2
3
1
1. Coolant drain bolt
2. Gasket
1. Trough
1
2
1
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8
6. Remove the radiator cap.
7. Remove the coolant reservoir cap.
8. Disconnect the coolant reservoir hose on the
coolant reservoir side, and then drain the cool-
ant from the coolant reservoir. 9. After draining the coolant, thoroughly flush the
cooling system with clean tap water.
10. Install the coolant drain bolt and its new gas- ket, and then tighten the bolt to the specified
torque.
11. Connect the coolant reservoir hose.
12. Pour the recommended coolant into the radia- tor until it is full.
1. Radiator cap
1. Coolant reservoir hoseTightening torque:Coolant drain bolt:10 Nm (1.0 m·kgf, 7.2 ft·lbf)
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813. Pour the recommended coolant into the reser-
voir to the maximum level mark, and then in-
stall the reservoir cap. NOTICE: Mix
antifreeze with distilled water only. Howev-
er, if distilled water is not available, soft
water may be used for refilling. Do not use
hard water or salt water since they are
harmful to the engine.
[ECB00991]
14. Loosen the water pump air bleed bolt, without removing it, to allow all of the air to escape
from the air bleed bolt hole. 15. When coolant begins to flow out of the bolt
hole, tighten the water pump air bleed bolt to
the specified torque.
16. Remove panel E. (See page 8-10.)
17. Loosen the clamp screw, and then remove the V-belt cooling duct.
Antifreeze/water mixture ratio:
1:1
Recommended antifreeze: High-quality ethylene glycol antifreeze con-
taining corrosion inhibitors for aluminum en-
gines
Coolant quantity: Radiator capacity (including all routes):1.99 L (2.10 US qt, 1.75 Imp.qt)
Coolant reservoir capacity (up to the maxi-
mum level mark): 0.24 L (0.25 US qt, 0.21 Imp.qt)
1. Water pump air bleed boltTightening torque:Water pump air bleed bolt:10 Nm (1.0 m·kgf, 7.2 ft·lbf)
1
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8
18. Loosen the cylinder head air bleed bolt, with-
out removing it, to allow all of the air to escape
from the air bleed bolt hole. 19. When coolant begins to flow out of the bolt
hole, tighten the cylinder head air bleed bolt to
the specified torque.
20. Start the engine and let it idle for ten minutes.
21. Rev the engine five times.
22. Pour the recommended coolant into the radia- tor until it is full.
1. V-belt cooling duct
2. Clamp screw
1. Cylinder head air bleed boltTightening torque:Cylinder head air bleed bolt:10 Nm (1.0 m·kgf, 7.2 ft·lbf)
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823. Stop the engine and allow it to cool. If the cool-
ant level has dropped after the engine has
cooled, add sufficient coolant until it reaches
the top of the radiator, and then install the ra-
diator cap.
24. Start the engine, and then check for coolant leakage.
TIPIf any leakage is found, have a Yamaha dealer
check the cooling system.25. Install the V-belt cooling duct, and then tightenthe clamp screw.
26. Install the footboard by installing the bolts and nuts, and then tighten them to the specified
torques.
TIPTighten footboard bolts B in the order shown.1. Footboard nut
2. Footboard bolt A
3. Footboard bolt B
3
1
2
1
U1HS61E0.book Page 38 Wednesday, May 23, 2012 5:24 PM