maintenance YAMAHA JOG50R 2012 Owner's Manual

EAU23272
Checking the front fork
The condition and operation of the
front fork must be checked as follows
at the intervals specified in the perio-
dic maintenance and lubrication
chart.
To check the condition
1. Check the inner tubes for scrat-
ches, damage and excessive oil
leakage.
To check the operation
1. Place the vehicle on a level surfa-
ce and hold it in an upright posi-
tion. WARNING! To avoid injury,
securely support the vehicle so
there is no danger of it falling
over.
[EWA10751]
2. While applying the front brake,
push down hard on the handle-
bars several times to check if the
front fork compresses and
rebounds smoothly.
ECA10590
NOTICE
If any damage is found or the front
fork does not operate smoothly,
have a Yamaha dealer check or
repair it.
EAU45511
Checking the steering
Worn or loose steering bearings may
cause danger. Therefore, the opera-
tion of the steering must be checked
as follows at the intervals specified in
the periodic maintenance and lubrica-
tion chart.
1. Place the vehicle on the centers-
tand. WARNING! To avoid
injury, securely support the
vehicle so there is no danger of
it falling over.
[EWA10751]
2. Hold the lower ends of the front
fork legs and try to move them
forward and backward. If any free
play can be felt, have a Yamaha
dealer check or repair the stee-
ring.
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EAU23290
Checking the wheel bearings
The front and rear wheel bearings
must be checked at the intervals spe-
cified in the periodic maintenance and
lubrication chart. If there is play in the
wheel hub or if the wheel does not
turn smoothly, have a Yamaha dealer
check the wheel bearings.
EAU23385
Battery
1. Battery
2. Positive battery lead (red)
3. Negative battery lead (black)
The battery is located behind panel A.
(See page 6-5).
This model is equipped with a VRLA
(Valve Regulated Lead Acid) battery.
There is no need to check the elec-
trolyte or to add distilled water. Howe-
ver, the battery lead connections
need to be checked and, if necessary,
tightened.
ECA10620
NOTICE
Never attempt to remove the bat-
tery cell seals, as this would per-
manently damage the battery.
EWA10760
sWARNING
●Electrolyte is poisonous and
dangerous since it contains
sulfuric acid, which causes
severe burns. Avoid any con-
tact with skin, eyes or clothing
and always shield your eyes
when working near batteries.
In case of contact, administer
the following FIRST AID.
• EXTERNAL: Flush with plenty
of water.
• INTERNAL: Drink large quan-
tities of water or milk and
immediately call a physician.
• EYES: Flush with water for 15
minutes and seek prompt
medical attention.
●Batteries produce explosive
hydrogen gas. Therefore, keep
sparks, flames, cigarettes, etc.,
away from the battery and pro-
vide sufficient ventilation when
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charging it in an enclosed spa-
ce.
●KEEP THIS AND ALL BATTE-
RIES OUT OF THE REACH OF
CHILDREN.
To charge the battery
1. Have a Yamaha dealer charge the
battery as soon as possible if it
seems to have discharged. Keep
in mind that the battery tends to
discharge more quickly if the
vehicle is equipped with optional
electrical accessories.
ECA16520
NOTICE
To charge a VRLA (Valve Regulated
Lead Acid) battery, a special (cons-
tant-voltage) battery charger is
required. Using a conventional bat-
tery charger will damage the bat-
tery. If you do not have access to a
constant-voltage battery charger,
have a Yamaha dealer charge your
battery.
To store the battery
1. If the vehicle will not be used for
more than one month, remove
the battery, fully charge it, and
then place it in a cool, dry place.
NOTICE: When removing the
battery, be sure the key is
turned to “ ” , then discon-
nect the negative lead before
disconnecting the positive
lead.
[ECA16302]
2. If the battery will be stored for
more than two months, check it
at least once a month and fully
charge it if necessary.
3. Fully charge the battery before
installation.
4. After installation, make sure that
the battery leads are properly
connected to the battery termi-
nals.
ECA16530
NOTICE
Always keep the battery charged.
Storing a discharged battery can
cause permanent battery damage.
EAU23503
Replacing the fuse
1. Main fuse
The fuse holder is located behind
panel A. (See page 6-5).
If the fuse is blown, replace it as
follows.
1. Turn the key to “ ” and turn off
all electrical circuits.
2. Remove the blown fuse, and then
install a new fuse of the specified
amperage. WARNING! Do not
use a fuse of a higher ampera-
ge rating than recommended
to avoid causing extensive
damage to the electrical sys-
tem and possibly a fire.
[EWA15131]
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3. Turn the key to “ ” and turn on
the electrical circuits to check if
the devices operate.
4. If the fuse immediately blows
again, have a Yamaha dealer
check the electrical system.
EAUS1433
Replacing the headlight bulb
or a front turn signal light
bulb
If a bulb burns out, replace it as
follows.
ECA10670
NOTICE
It is advisable to have a Yamaha
dealer perform this job.
Headlight bulb
1. Remove cowling A. (See page
6-5).
2. Disconnect the headlight leads,
and then unhook the headlight
bulb retaining wire as shown.
1. Headlight lead connector
2. Unhook
3. Remove the bulb holder by
pulling it and then, remove the
burnt-out bulb by turning it coun-
terclockwise.
1. Headlight bulb cover
2. Headlight bulb
4. Insert a new headlight bulb into
the bulb holder and turn it clock-
wise.
1
2
GYB
1
2
Specified fuse:
7.5 A
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5. Place the bulb holder in its origi-
nal position, and then secure it
with the retaining wire as shown.
6. Connect the headlight leads and
install the cowling.
7. Have a Yamaha dealer adjust the
headlight beam if necessary.
Left turn signal light bulb
1. Remove cowling A. (See page
6-5).
2. Remove the socket (together
with the bulb) by turning it coun-
terclockwise.1. Socket
3. Remove the burnt-out bulb from
the socket by pulling it out.
1. Turn signal light bulb
4. Insert a new bulb into the socket.
5. Install the socket by turning it
clockwise.
6. Install the cowling.Right turn signal light bulb
1. Remove cowling A. (See page
6-5).
2. Remove the socket (together
with the bulb) by turning it clock-
wise.
1. Socket
3. Remove the burnt-out bulb from
the socket by pulling it out.
4. Insert a new bulb into the socket.
5. Install the socket by turning
counterclockwise.
6. Install the cowling.
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EAUT1923
Replacing the tail/brake light
bulb or a rear turn signal
light bulb
1. Tail/brake light lens
Tail/brake light bulb
1. Remove the tail/brake light lens
by removing the screws.
1. Screw
2. Tail/brake light lens
2. Remove the burnt out bulb by
pushing it in and turning it coun-
terclockwise.
1. Tail/brake light bulb
3. Insert a new bulb into the socket,
push it in, and then turn it clock-
wise until it stops.
4. Install the lens by installing the
screws.
Rear turn signal light bulb
1. Remove the tail/brake light lens
by removing the screws.
1. Screw
2. Turn signal light lens
2. Remove the turn signal light lens
by removing the screw.
1
2
1
1
2
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1. Turn signal light bulb
3. Remove the burnt out bulb by
pushing it in and turning it coun-
terclockwise.
4. Insert a new bulb into the socket,
push it in, and then turn it clock-
wise until it stops.
5. Install the turn signal light lens by
installing the screw.
6. Install the tail/brake light lens by
installing the screws. NOTICE:
Do not overtighten the screws,
otherwise the lens may break.
[ECA10681]
EAUS1151
Replacing the license plate
light bulb (Depends on
models)
1. Remove the lens by removing the
screw.
1. Screw 2. License plate light bulb socket
2. Remove the burnt out bulb by
pulling it out.
3. Insert a new bulb into the socket.
4. Install the lens by installing the
screw. NOTICE: Do not over-
tighten the screw, otherwise
the lens may break. [ECA11191]
EAUS1412
Replacing an auxiliary light
bulb
This model is equipped with two auxi-
liary lights. If an auxiliary light bulb
burns out, replace it as follows.
1. Remove cowling A. (See page
6-5).
2. Remove the auxiliary light socket
(together with the bulb) by pulling
it out.
1. Auxiliary light bulb socket
3. Remove the burnt-out bulb by
pulling it out.
GGYYBB
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1. Auxiliary light bulb
4. Insert a new bulb into the socket.
5. Install the auxiliary light socket
(together with the bulb) by pus-
hing it in.
6. Install the cowling.
EAU25881
Troubleshooting
Although Yamaha scooters receive a
thorough inspection before shipment
from the factory, trouble may occur
during operation. Any problem in the
fuel, compression, or ignition sys-
tems, for example, can cause poor
starting and loss of power.
The following troubleshooting charts
represent quick and easy procedures
for checking these vital systems your-
self. However, should your scooter
require any repair, take it to a Yamaha
dealer, whose skilled technicians
have the necessary tools, experience,
and know-how to service the scooter
properly.
Use only genuine Yamaha replace-
ment parts. Imitation parts may look
like Yamaha parts, but they are often
inferior, have a shorter service life and
can lead to expensive repair bills.
EWA15141
sWARNING
When checking the fuel system, do
not smoke, and make sure there
are no open flames or sparks in the
area, including pilot lights from
water heaters or furnaces. Gasoli-
ne or gasoline vapors can ignite or
explode, causing severe injury or
property damage.
1
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EAU25922
Troubleshooting charts
Starting problems or poor engine performance
Check the fuel level in
the fuel tank.
1. FuelThere is enough fuel.
There is no fuel.Check the compression.
Supply fuel.
The engine does not start.
Check the compression.
Operate the electric starter.
2. CompressionThere is compression.
There is no compression.Check the ignition.
Have a Yamaha dealer
check the vehicle.
Remove the spark plug
and check the electrodes.
3. IgnitionWipe off with a dry cloth and correct the
spark plug gap, or replace the spark plug.
Have a Yamaha dealer check the vehicle.
The engine does not start.
Have a Yamaha dealer
check the vehicle.
The engine does not start.
Check the battery.
Operate the electric starter.
4. BatteryThe engine turns over
quickly.
The engine turns over
slowly.The battery is good.
Check the battery lead connections,
and charge the battery if necessary.
Dry
WetOpen the throttle halfway and operate
the electric starter.
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Engine overheating (CS50Z)EWA10400
sWARNING
●Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be
blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.
●After removing the radiator cap retaining bolt, place a thick rag, like a towel, over the radiator cap, and then
slowly rotate the cap counterclockwise to the detent to allow any residual pressure to escape. When the his-
sing sound has stopped, press down on the cap while turning it counterclockwise, and then remove the cap.
TIP
If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended
coolant as soon as possible.
Wait until the
engine has cooled.Check the coolant level in the
reservoir and radiator.
The coolant level
is OK.
The coolant level is low.
Check the cooling system
for leakage.
Have a Yamaha dealer checkand repair the cooling system.
Add coolant. (See TIP.)
Start the engine. If the engine overheats again, have a
Yamaha dealer check and repair the cooling system.
There is
leakage.
There is
no leakage.
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