YAMAHA JOG50R 2015 Workshop Manual

EAU22380
Checking the front brake
pads and rear brake shoes
The front brake pads and the rear bra-
ke shoes must be checked for wear at
the intervals specified in the periodic
maintenance and lubrication chart.
EAUS1510
Front brake pads
1. Brake pad checking cover
1. Lining thickness
Check each front brake pad for
damage and measure the lining thick-
ness. If a brake pad is damaged or if
the lining thickness is less than
3.1 mm (0.12 in), have a Yamaha dea-
ler replace the brake pads as a set.
EAU22540
Rear brake shoes
1. Wear indicator 2. Wear limit line
The rear brake is provided with a wear
indicator, which allows you to check
the brake shoe wear without having to
disassemble the brake. To check the
brake shoe wear, check the position
of the wear indicator while applying
the brake. If a brake shoe has worn to
the point that the wear indicator rea-
ches the wear limit line, have a Yama-
ha dealer replace the brake shoes as
a set.
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EAU32344
Checking the brake fluid
level
1. Minimum level mark
Insufficient brake fluid may allow air
to enter the brake system, possibly
causing it to become ineffective.
Before riding, check that the brake
fluid is above the minimum level mark
and replenish if necessary. A low bra-
ke fluid level may indicate worn brake
pads and/or brake system leakage. If
the brake fluid level is low, be sure to
check the brake pads for wear and
the brake system for leakage.Observe these precautions:
●When checking the fluid level,
make sure that the top of the
master cylinder is level by turning
the handlebars.
●Use only the recommended qua-
lity brake fluid, otherwise the rub-
ber seals may deteriorate, cau-
sing leakage and poor braking
performance.
●Refill with the same type of brake
fluid. Mixing fluids may result in a
harmful chemical reaction and
lead to poor braking performan-
ce.
●Be careful that water does not
enter the master cylinder when
refilling. Water will significantly
lower the boiling point of the fluid
and may result in vapor lock.
●Brake fluid may deteriorate pain-
ted surfaces or plastic parts.
Always clean up spilled fluid
immediately.
●As the brake pads wear, it is nor-
mal for the brake fluid level to
gradually go down. However, if
the brake fluid level goes down
suddenly, have a Yamaha dealer
check the cause.
Recommended brake fluid:
DOT 4
M
IN
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EAU22721
Changing the brake fluid
Have a Yamaha dealer change the
brake fluid at the intervals specified in
the TIP after the periodic maintenan-
ce and lubrication chart. In addition,
have the oil seals of the brake master
cylinder and caliper as well as the
brake hose replaced at the intervals
listed below or whenever they are
damaged or leaking.
●Oil seals: Replace every two
years.
●Brake hose: Replace every four
years.
EAU23111
Checking and lubricating the
throttle grip and cable
The operation of the throttle grip
should be checked before each ride.
In addition, the cable should be lubri-
cated at the intervals specified in the
periodic maintenance chart.
EAU43641
Lubricating the front and
rear brake levers
Front brake lever
Rear brake lever
The pivoting points of the front and
rear brake levers must be lubricated
PERIODIC MAINTENANCE AND ADJUSTMENT
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at the intervals specified in the perio-
dic maintenance and lubrication
chart.EAU23192
Checking and lubricating the
centerstand
1. Centerstand
The operation of the centerstand
should be checked before each ride,
and the pivots and metal-to-metal
contact surfaces should be lubricated
if necessary.
EWA11301
sWARNING
If the centerstand does not move
up and down smoothly, have a
Yamaha dealer check or repair it.
Otherwise, the centerstand could
contact the ground and distract the
operator, resulting in a possible
loss of control.
Recommended lubricant:
Lithium-soap-based grease
Recommended lubricants:
Front brake lever:
Silicone grease
Rear brake lever:
Lithium-soap-based grease
PERIODIC MAINTENANCE AND ADJUSTMENT
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EAU23272
Checking the front fork
The condition and operation of the
front fork must be checked as follows
at the intervals specified in the perio-
dic maintenance and lubrication
chart.
To check the condition
1. Check the inner tubes for scrat-
ches, damage and excessive oil
leakage.
To check the operation
1. Place the vehicle on a level surfa-
ce and hold it in an upright posi-
tion. WARNING! To avoid injury,
securely support the vehicle so
there is no danger of it falling
over.
[EWA10751]
2. While applying the front brake,
push down hard on the handle-
bars several times to check if the
front fork compresses and
rebounds smoothly.
ECA10590
NOTICE
If any damage is found or the front
fork does not operate smoothly,
have a Yamaha dealer check or
repair it.
EAU45511
Checking the steering
Worn or loose steering bearings may
cause danger. Therefore, the opera-
tion of the steering must be checked
as follows at the intervals specified in
the periodic maintenance and lubrica-
tion chart.
1. Place the vehicle on the centers-
tand. WARNING! To avoid
injury, securely support the
vehicle so there is no danger of
it falling over.
[EWA10751]
2. Hold the lower ends of the front
fork legs and try to move them
forward and backward. If any free
play can be felt, have a Yamaha
dealer check or repair the stee-
ring.
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EAU23290
Checking the wheel bearings
The front and rear wheel bearings
must be checked at the intervals spe-
cified in the periodic maintenance and
lubrication chart. If there is play in the
wheel hub or if the wheel does not
turn smoothly, have a Yamaha dealer
check the wheel bearings.
EAU23385
Battery
1. Battery
2. Positive battery lead (red)
3. Negative battery lead (black)
The battery is located behind panel A.
(See page 6-5).
This model is equipped with a VRLA
(Valve Regulated Lead Acid) battery.
There is no need to check the elec-
trolyte or to add distilled water. Howe-
ver, the battery lead connections
need to be checked and, if necessary,
tightened.
ECA10620
NOTICE
Never attempt to remove the bat-
tery cell seals, as this would per-
manently damage the battery.
EWA10760
sWARNING
●Electrolyte is poisonous and
dangerous since it contains
sulfuric acid, which causes
severe burns. Avoid any con-
tact with skin, eyes or clothing
and always shield your eyes
when working near batteries.
In case of contact, administer
the following FIRST AID.
• EXTERNAL: Flush with plenty
of water.
• INTERNAL: Drink large quan-
tities of water or milk and
immediately call a physician.
• EYES: Flush with water for 15
minutes and seek prompt
medical attention.
●Batteries produce explosive
hydrogen gas. Therefore, keep
sparks, flames, cigarettes, etc.,
away from the battery and pro-
vide sufficient ventilation when
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charging it in an enclosed spa-
ce.
●KEEP THIS AND ALL BATTE-
RIES OUT OF THE REACH OF
CHILDREN.
To charge the battery
1. Have a Yamaha dealer charge the
battery as soon as possible if it
seems to have discharged. Keep
in mind that the battery tends to
discharge more quickly if the
vehicle is equipped with optional
electrical accessories.
ECA16520
NOTICE
To charge a VRLA (Valve Regulated
Lead Acid) battery, a special (cons-
tant-voltage) battery charger is
required. Using a conventional bat-
tery charger will damage the bat-
tery. If you do not have access to a
constant-voltage battery charger,
have a Yamaha dealer charge your
battery.
To store the battery
1. If the vehicle will not be used for
more than one month, remove
the battery, fully charge it, and
then place it in a cool, dry place.
NOTICE: When removing the
battery, be sure the key is
turned to “ ” , then discon-
nect the negative lead before
disconnecting the positive
lead.
[ECA16302]
2. If the battery will be stored for
more than two months, check it
at least once a month and fully
charge it if necessary.
3. Fully charge the battery before
installation.
4. After installation, make sure that
the battery leads are properly
connected to the battery termi-
nals.
ECA16530
NOTICE
Always keep the battery charged.
Storing a discharged battery can
cause permanent battery damage.
EAU23503
Replacing the fuse
1. Main fuse
The fuse holder is located behind
panel A. (See page 6-5).
If the fuse is blown, replace it as
follows.
1. Turn the key to “ ” and turn off
all electrical circuits.
2. Remove the blown fuse, and then
install a new fuse of the specified
amperage. WARNING! Do not
use a fuse of a higher ampera-
ge rating than recommended
to avoid causing extensive
damage to the electrical sys-
tem and possibly a fire.
[EWA15131]
1
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3. Turn the key to “ ” and turn on
the electrical circuits to check if
the devices operate.
4. If the fuse immediately blows
again, have a Yamaha dealer
check the electrical system.
EAUS1433
Replacing the headlight bulb
or a front turn signal light
bulb
If a bulb burns out, replace it as
follows.
ECA10670
NOTICE
It is advisable to have a Yamaha
dealer perform this job.
Headlight bulb
1. Remove cowling A. (See page
6-5).
2. Disconnect the headlight leads,
and then unhook the headlight
bulb retaining wire as shown.
1. Headlight lead connector
2. Unhook
3. Remove the bulb holder by
pulling it and then, remove the
burnt-out bulb by turning it coun-
terclockwise.
1. Headlight bulb cover
2. Headlight bulb
4. Insert a new headlight bulb into
the bulb holder and turn it clock-
wise.
1
2
GYB
1
2
Specified fuse:
7.5 A
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5. Place the bulb holder in its origi-
nal position, and then secure it
with the retaining wire as shown.
6. Connect the headlight leads and
install the cowling.
7. Have a Yamaha dealer adjust the
headlight beam if necessary.
Left turn signal light bulb
1. Remove cowling A. (See page
6-5).
2. Remove the socket (together
with the bulb) by turning it coun-
terclockwise.1. Socket
3. Remove the burnt-out bulb from
the socket by pulling it out.
1. Turn signal light bulb
4. Insert a new bulb into the socket.
5. Install the socket by turning it
clockwise.
6. Install the cowling.Right turn signal light bulb
1. Remove cowling A. (See page
6-5).
2. Remove the socket (together
with the bulb) by turning it clock-
wise.
1. Socket
3. Remove the burnt-out bulb from
the socket by pulling it out.
4. Insert a new bulb into the socket.
5. Install the socket by turning
counterclockwise.
6. Install the cowling.
GGYYBB
1
1
GGYYBB
1
GGYYBB
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EAUT1923
Replacing the tail/brake light
bulb or a rear turn signal
light bulb
1. Tail/brake light lens
Tail/brake light bulb
1. Remove the tail/brake light lens
by removing the screws.
1. Screw
2. Tail/brake light lens
2. Remove the burnt out bulb by
pushing it in and turning it coun-
terclockwise.
1. Tail/brake light bulb
3. Insert a new bulb into the socket,
push it in, and then turn it clock-
wise until it stops.
4. Install the lens by installing the
screws.
Rear turn signal light bulb
1. Remove the tail/brake light lens
by removing the screws.
1. Screw
2. Turn signal light lens
2. Remove the turn signal light lens
by removing the screw.
1
2
1
1
2
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