Seat YAMAHA KODIAK 450 2018 User Guide

8-10
8
4. Install the fuel tank cap.
To install the panel
1. Remove the fuel tank cap.
2. Place the panel over the fuel tank filler tube, and then install the fuel tank cap.
3. Install the bolts and quick fasteners.
4. Install the seat.
Panels B and C
When removing or installing panel C, the drive se-
lect lever must be moved out of the park position.
Apply the brake pedal and move the drive select
lever to the reverse position. To remove a panel
1. Remove panel A.
2. Pull the panel upward to release the tabs as
shown.
UBB560E0.book Page 10 Friday, March 10, 2017 10:20 AM

8-20
8
TIPAn oil filter wrench is available at a nearby Yamaha
dealer. 8. Apply a thin coat of engine oil to the O-ring ofthe new oil filter cartridge.TIPMake sure that the O-ring is properly seated. 9. Install the new oil filter cartridge with an oil fil-ter wrench, and then tighten it to the specified
torque with a torque wrench.
1. Oil filter cartridge
1. Oil filter wrench
11
1. O-ring
UBB560E0.book Page 20 Friday, March 10, 2017 10:20 AM

8-31
8
Service the air filter more frequently if you often
ride in wet or dusty areas.
 There is a check hose at the bottom of the air fil-
ter case. If dust or water collects in this hose,
empty the hose and clean the air filter case and
air filter elements.
1. Place the ATV on a level surface.
2. Remove the seat. (See page 4-13.)
3. Remove the air filter case cover by unhooking
the air filter case cover holders. 4. Pull out the main air filter assembly and sub
air filter element.1. Air filter case check hose
1
1. Air filter case cover holder
2. Air filter case cover
1
12
UBB560E0.book Page 31 Friday, March 10, 2017 10:20 AM

8-33
87. Squeeze out the excess moisture, and let dry.
NOTICE: Do not twist the sponge material
when squeezing it.
[ECB00442]
8. Check the air filter elements (sponge material) for damage, replace if necessary.
9. Apply YAMALUBE Foam Air Filter Oil (or equivalent) to the air filter elements.TIPThe sponge material should be wet but not drip-
ping. 10. Install the sub air filter element.
11. Install the main air filter element onto its frame, then the lock plate, and then install the
main air filter assembly. 12. Install the air filter case cover by hooking the
holders onto the cover. NOTICE: Make sure
that the air filter element is properly seated
in the air filter case. Never operate the en-
gine with the air filter element removed.
Doing so would allow unfiltered air to enter
the engine, causing rapid engine wear and
possible engine damage. Additionally, the
fuel injection system would be affected re-
sulting in poor engine performance and
possible overheating.
[ECB00763]
13. Install the seat.EBU28904Cleaning the spark arresterBe sure the exhaust pipe and muffler are cool be-
fore cleaning the spark arrester. 1. Remove the tailpipe bolts.
UBB560E0.book Page 33 Friday, March 10, 2017 10:20 AM

8-51
8
TIPFor parts equipped with a grease nipple, use a
grease gun. EBU2918BBatteryThis model is equipped with a 12-volt VRLA
(valve-regulated lead-acid) battery. There is no
need to check the electrolyte or to add distilled
water. However, the battery lead connections
need to be checked and tightened, and the bat-
tery terminals cleaned if corroded. If the battery
seems to have discharged, recharge it as soon as
possible.TIPWear gloves and eye protection in a ventilated
area away from sparks and open flames. Wash
hands after handling.
 It is recommended to have the battery serviced
by a Yamaha dealer.
WARNING
EWB02161Battery electrolyte is poisonous and danger-
ous, as it contains sulfuric acid, which can cau-
se severe burns. Avoid contact with skin, eyes
or clothing. Always shield your eyes when
working near batteries.
Antidote:
EXTERNAL: Flush with water.
INTERNAL: Drink large quantities of water or
milk. Follow with milk of magnesia, beaten egg
or vegetable oil. Call a physician immediately.
EYES: Flush with water for 15 minutes and get
prompt medical attention.
Batteries produce explosive gases. Keep
sparks, flame, cigarettes or other sources of
ignition away. Ventilate when charging or using
in an enclosed space.
KEEP OUT OF REACH OF CHILDREN. To remove the battery
1. Remove the seat. (See page 4-13.)
2. Remove the battery holding plate by remov- ing the bolts.
UBB560E0.book Page 51 Friday, March 10, 2017 10:20 AM

8-53
8
NOTICEECB00942Always keep the battery charged. Storing the
battery in a discharged state for an extended
period of time will cause permanent battery
damage.
 Do not store the battery in an excessively
cold or warm place [below freezing or above
30 °C (90 °F)]. To install the battery
1. Place the battery in its compartment.
2. Connect the positive battery lead first, then connect the negative battery lead by installing
their bolt. NOTICE: When installing the bat-
tery, the main switch must be off, and the
positive lead must be connected before
the negative lead.
[ECB01111]
3. Install the battery holding plate by installing the bolts.
4. Install the seat. (See page 4-13.)TIP Make sure the positive and negative battery
leads are installed as shown.
 Fully charge the battery before installing it. 1. Positive battery lead (red)
2. Negative battery lead (black)
2
1
UBB560E0.book Page 53 Friday, March 10, 2017 10:20 AM

8-56
8
2. Remove the seat. (See page 4-13.)
3. Remove the blown fuse, and then install a
new fuse of the specified amperage.
WARNING! Always use a fuse of the spec- ified rating, and never use a substitute ob-
ject in place of the proper fuse. An
improper fuse or a substitute object can
cause damage to the electrical system,
which could lead to a fire.
[EWB02173]
4. Turn on the main switch, start the engine, and then turn on the circuit in question.
5. If the fuse immediately blows again, have a Yamaha dealer check the vehicle.
Specified fuses:
Main fuse:40.0 A
Headlight fuse: 15.0 A
Ignition fuse: 10.0 A
Four-wheel-drive motor fuse: 3.0 A
Signaling system fuse: 10.0 A
Radiator fan motor fuse: 20.0 A
Auxiliary DC jack fuse: 10.0 A
Fuel injection system fuse: 10.0 A
EPS fuse: 40.0 A (YFM45KPAJ, YFM45KPHJ,
YFM45KPXJ)
UBB560E0.book Page 56 Friday, March 10, 2017 10:20 AM

8-58
8
4. Remove the burnt-out bulb.
5. Place a new bulb into position.
NOTICE: Do
not touch the glass part of the bulb. Oil
from your fingers or other contamination
will adversely affect the transparency of
the glass, luminosity of the bulb, and bulb
life. Thoroughly clean off any dirt and fin-
gerprints using a cloth moistened with al-
cohol or thinner.
[ECB00653]
6. Install the socket by pushing it in and turning it clockwise. 7. Install the bulb cover and the cover at the rear
of the headlight. NOTICE: Make sure the
bulb cover is securely fitted over the sock-
et and seated properly.
[ECB03320]
8. Adjust the headlight beam if necessary.
Handlebar-mounted light bulb (YFM45KPXJ /
YFM45KPAJ / YFM45KPHJ) 1. Remove the handlebar-mounted light cover by removing the quick fasteners.
2. Remove the bulb cover by pulling it off.
1. Do not touch the glass part of the bulb.
1. Handlebar-mounted light cover
2. Quick fastener
1
2
2
UBB560E0.book Page 58 Friday, March 10, 2017 10:20 AM

8-59
83. Remove the socket by pushing it in and turn-
ing it counterclockwise. 4. Remove the burnt-out bulb.
5. Place a new bulb into position.
NOTICE: Do
not touch the glass part of the bulb. Oil
from your fingers or other contamination
will adversely affect the transparency of
the glass, luminosity of the bulb, and bulb
life. Thoroughly clean off any dirt and fin-
gerprints using a cloth moistened with al-
cohol or thinner.
[ECB00653]
6. Install the socket by pushing it in and turning it clockwise.
7. Install the bulb cover. NOTICE: Make sure
the bulb cover is securely fitted over the
socket and seated properly.
[ECB03320]
1. Bulb cover
1. Socket
1
1
1. Do not touch the glass part of the bulb.
1
UBB560E0.book Page 59 Friday, March 10, 2017 10:20 AM

9-1
9
EBU25861
CLEANING AND STORAGE
EBU25882CleaningFrequent, thorough cleaning of your ATV will not
only enhance its appearance but will improve its
general performance and extend the useful life of
many components.1. Before cleaning the ATV: a. Block off the end of the exhaust pipe toprevent water entry. A plastic bag and
strong rubber band may be used.
b. Make sure the spark plug and all filler caps are properly installed.
2. If the engine case is excessively greasy, apply degreaser with a paint brush. Do not apply
degreaser to the wheel axles.
3. Rinse the dirt and degreaser off with a garden hose. Use only enough pressure to do the
job. WARNING! Wet brakes may have re-
duced stopping ability, increasing the
chance of an accident. Test the brakes af-
ter washing. Apply the brakes several
times at slow speeds to let friction dry out
the linings.
[EWB02312]
NOTICE: Excessive wa-
ter pressure may cause water seepage and deterioration of wheel bearings,
brakes, transmission seals and electrical
devices. Many expensive repair bills have
resulted from improper high-pressure de-
tergent applications such as those avail-
able in coin-operated car washers.
[ECB00712]
4. Once most of the dirt has been hosed off,
wash all surfaces with warm water and mild,
detergent-type soap. An old toothbrush or
bottle brush is handy for hard-to-reach pla-
ces.
5. Rinse the ATV off immediately with clean wa- ter and dry all surfaces with a chamois, clean
towel or soft absorbing cloth.
6. Clean the seat with a vinyl upholstery cleaner to keep the cover pliable and glossy.
7. Automotive type wax may be applied to all painted and chrome plated surfaces. Avoid
combination cleaner-waxes. Many contain
abrasives which may mar the paint or protec-
tive finish. When finished cleaning, start the
engine and let it idle for several minutes.
UBB560E0.book Page 1 Friday, March 10, 2017 10:20 AM