AUX YAMAHA MAJESTY 400 2004 Owners Manual

TABLE OF CONTENTS
SAFETY INFORMATION

...................1-1
Further safe-riding points .................1-4
DESCRIPTION

...................................2-1
Left view ...........................................2-1
Right view .........................................2-2
Controls and instruments..................2-3
INSTRUMENT AND CONTROL
FUNCTIONS

.......................................3-1
Immobilizer system ..........................3-1
Main switch/steering lock .................3-2
Indicator and warning lights .............3-3
Speedometer ...................................3-4
Tachometer .....................................3-4
Multi-function display .......................3-5
Anti-theft alarm (optional) ................3-8
Handlebar switches .........................3-9
Front brake lever ...........................3-10
Rear brake lever ............................3-10
Rear brake lock lever .....................3-11
Fuel tank cap .................................3-11
Fuel ................................................3-12
Catalytic converter .........................3-13
Seats .............................................3-13
Adjusting the rider seat ..................3-15
Storage compartments ..................3-15
Sidestand .......................................3-17
Ignition circuit cut-off system .........3-17
PRE-OPERATION CHECKS

............. 4-1
Pre-operation check list ................... 4-2
OPERATION AND IMPORTANT
RIDING POINTS
.................................. 5-1
Starting the engine .......................... 5-1
Starting off ....................................... 5-2
Acceleration and deceleration ......... 5-2
Braking ............................................ 5-2
Tips for reducing fuel
consumption .................................. 5-3
Engine break-in ............................... 5-4
Parking ............................................ 5-4
PERIODIC MAINTENANCE AND
MINOR REPAIR
.................................. 6-1
Owner’s tool kit ................................ 6-1
Periodic maintenance and
lubrication chart ............................. 6-3
Removing and installing cowlings
and panels .................................... 6-6
Checking the spark plug ................ 6-10
Engine oil and oil filter element ..... 6-12
Final transmission oil ..................... 6-15
Coolant .......................................... 6-16
Air filter elements and check hoses
and V-belt case air filter
element ....................................... 6-18
Adjusting the throttle cable free
play ............................................. 6-20
Adjusting the valve clearance ....... 6-21Tires .............................................. 6-21
Cast wheels .................................. 6-23
Front and rear brake lever free
play ............................................. 6-24
Adjusting the rear brake lock lever
cable ........................................... 6-24
Checking the front and rear brake
pads ............................................ 6-25
Checking the brake fluid level ....... 6-25
Changing the brake fluid ............... 6-26
Checking and lubricating the
cables ......................................... 6-27
Checking and lubricating the
throttle grip and cable ................. 6-27
Lubricating the front and rear
brake levers ................................ 6-27
Checking and lubricating the
centerstand and sidestand ......... 6-28
Checking the front fork .................. 6-28
Checking the steering ................... 6-29
Checking the wheel bearings ........ 6-30
Battery ........................................... 6-30
Replacing the fuses ...................... 6-31
Replacing a headlight bulb ........... 6-33
Tail/brake light ............................... 6-33
Replacing a front turn signal light
bulb or an auxiliary light bulb ...... 6-34
Replacing a rear turn signal light
bulb ............................................. 6-35
Replacing the license plate light
bulb ............................................. 6-36

INSTRUMENT AND CONTROL FUNCTIONS
3-2
1
2
3
4
5
6
7
8
9keys away from the main switch
as they may cause signal inter-

ference.
EAU10471
Main switch/steering lock
The main switch/steering lock controls
the ignition and lighting systems, and is
used to lock the steering.
NOTE:

Be sure to use the standard key (black
bow) for regular use of the vehicle. To
minimize the risk of losing the code
re-registering key (red bow), keep it in a
safe place and only use it for code
re-registering.
EAU34121
ON
All electrical circuits are supplied with
power; the meter lighting, taillight, li-
cense plate light and auxiliary lights
come on, and the engine can be start-ed. The key cannot be removed.
NOTE:

The headlights come on automatically
when the engine is started and stay on
until the key is turned to “OFF” or the
sidestand is moved down.
EAU10660
OFF
All electrical systems are off. The key
can be removed.
EAU10680
LOCK
The steering is locked, and all electrical
systems are off. The key can be re-
moved.
To lock the steering
1. Turn the handlebars all the way to
the left.
2. Push the key in from the “OFF” po-
sition, and then turn it to “LOCK”
while still pushing it.
3. Remove the key.
To unlock the steeringPush the key in, and then turn it to
“OFF” while still pushing it.

INSTRUMENT AND CONTROL FUNCTIONS
3-3
2
34
5
6
7
8
9
WARNING

EWA10060
Never turn the key to “OFF” or
“LOCK” while the vehicle is moving,
otherwise the electrical systems will
be switched off, which may result in
loss of control or an accident. Make
sure that the vehicle is stopped be-
fore turning the key to “OFF” or
“LOCK”.
EAU33491
(Parking)
The steering is locked, and the taillights
and auxiliary lights are on. The hazard
light and turn signal lights can be turned
on, but all other electrical systems are
off. The key can be removed.
The steering must be locked before the
key can be turned to “ ”.
CAUTION:

ECA11020
Do not use the parking position for
an extended length of time, other-
wise the battery may discharge.
EAU11001
Indicator and warning lights
EAU11030
Turn signal indicator lights “” and
“”
The corresponding indicator light flash-
es when the turn signal switch is
pushed to the left or right.
EAU11080
High beam indicator light “”
This indicator light comes on when the
high beam of the headlight is switched
on.
EAU11480
Engine trouble warning light “”
This warning light comes on when an
electrical circuit monitoring the engine
is defective. When this occurs, have a
Yamaha dealer check the self-diagno-
sis system.
The electrical circuit of the warning light
can be checked by turning the key to
“ON”. If the warning light does not come
on for a few seconds, then go off, have
a Yamaha dealer check the electrical
circuit.
EAU26871
Immobilizer system indicator light
“”
The electrical circuit of the indicator
light can be checked by turning the key
to “ON”.
If the indicator light does not come on
for a few seconds, then go off, have a
Yamaha dealer check the electrical cir-
cuit.
When the key is turned to “OFF” and 30
seconds have passed, the indicator
light will start flashing indicating the im-
mobilizer system is enabled. After 24
1. Turn signal indicator lights “ ” and “ ”
2. High beam indicator light “ ”
3. Immobilizer system indicator light “ ”
4. Engine trouble warning light “ ”
1234

PERIODIC MAINTENANCE AND MINOR REPAIR
6-34
2
3
4
5
67
8
9

EAU34250
Replacing a front turn signal
light bulb or an auxiliary light
bulb
1. Place the scooter on the center-
stand.
2. Remove panel A. (See page 6-6.)
3. Remove the windshield by remov-
ing the screws.
4. Remove the front turn signal light
and auxiliary light unit by removing
the screws.5. Remove the socket (together with
the bulb) by turning it counter-
clockwise.6. To remove the defective turn sig-
nal light bulb, push it in and turn it
counterclockwise. To remove the
defective auxiliary light bulb, pull it
out.
7. To insert a new turn signal light
bulb into the socket, push it in, and
then turn it clockwise until it stops.
To install a new auxiliary light bulb,
push it into the socket.
8. Install the socket (together with the
bulb) by turning it clockwise.
9. Place the turn signal light and aux-
iliary light unit in the original posi-
tion, and then install the screws.
10. Install the windshield by installing
the screws.
1. Screw
2. Windshield
1(×6)
2

1. Screw
2. Front turn signal light and auxiliary light
unit
1. Turn signal light bulb socket
2. Auxiliary light bulb socket
1
2
1
2

SPECIFICATIONS
8-3
1
2
3
4
5
6
7
8
9Headlight:

Bulb type:
Halogen bulb
Bulb voltage, wattage x quantity:
Headlight:
12 V, 60 W/55.0 W
×
2
Tail/brake light:
LED
Front turn signal light:
12 V, 21.0 W
×
2
Rear turn signal light:
12 V, 21.0 W
×
2
Auxiliary light:
12 V, 5.0 W
×
2
Licence plate light:
12 V, 5.0 W
×
1
Meter lighting:
12 V, 2.0 W
×
3
High beam indicator light:
12 V, 1.4 W
×
1
Turn signal indicator light:
12 V, 1.4 W
×
2
Engine trouble warning light:
12 V, 1.4 W
×
1
Immobilizer system indicator light:
LED

Fuses:
Main fuse:
40.0 A
Headlight fuse:
25.0 A
Signaling system fuse:
10.0 A Ignition fuse:
10.0 A
Radiator fan fuse:
10.0 A
Hazard fuse:
10.0 A
Electronic fuel injection fuse:
10.0 A
Backup fuse:
10.0 A

INDEX
A
Acceleration and deceleration ...................5-2
Air filter elements and check hoses and
V-belt case air filter element ..................6-18
Anti-theft alarm (optional) ..........................3-8
B
Battery .....................................................6-30
Brake fluid, changing ...............................6-26
Brake fluid level, checking .......................6-25
Brake lever, front .....................................3-10
Brake lever, rear ......................................3-10
Brake levers, lubricating ..........................6-27
Braking ......................................................5-2
C
Cables, checking and lubricating .............6-27
Care ...........................................................7-1
Catalytic converter ...................................3-13
Centerstand and sidestand, checking
and lubricating .......................................6-28
Coolant ....................................................6-16
Cowlings and panels, removing and
installing ..................................................6-6
D
Dimmer switch ...........................................3-9
E
Engine break-in .........................................5-4
Engine oil and oil filter element ................6-12
Engine stop switch.....................................3-9
Engine trouble warning light ......................3-3
F
Final transmission oil ...............................6-15
Front and rear brake lever free play ........6-24
Front and rear brake pads, checking .......6-25
Front fork, checking .................................6-28Fuel ......................................................... 3-12
Fuel consumption, tips for reducing .......... 5-3
Fuel tank cap ........................................... 3-11
Fuses, replacing ...................................... 6-31
H
Handlebar switches ................................... 3-9
Hazard switch ............................................ 3-9
Headlight bulb, replacing ......................... 6-33
High beam indicator light ........................... 3-3
Horn switch................................................ 3-9
I
Identification numbers ............................... 9-1
Ignition circuit cut-off system ................... 3-17
Immobilizer system.................................... 3-1
Immobilizer system indicator light ............. 3-3
Indicator and warning lights....................... 3-3
K
Key identification number .......................... 9-1
L
License plate light bulb, replacing ........... 6-36
M
Main switch/steering lock .......................... 3-2
Model label ................................................ 9-2
Multi-function display ................................. 3-5
P
Parking ...................................................... 5-4
Part locations............................................. 2-1
Pass switch ............................................... 3-9
Periodic maintenance and lubrication
chart ........................................................ 6-3
Pre-operation check list ............................. 4-2
R
Rear brake lock lever .............................. 3-11
Rear brake lock lever cable, adjusting .... 6-24Rider seat, adjusting ............................... 3-15
S
Safe-riding points ...................................... 1-4
Safety information ..................................... 1-1
Seats ....................................................... 3-13
Sidestand ................................................ 3-17
Spark plug, checking ............................... 6-10
Specifications ............................................ 8-1
Speedometer............................................. 3-4
Starting off ................................................. 5-2
Starting the engine .................................... 5-1
Start switch................................................ 3-9
Steering, checking................................... 6-29
Storage...................................................... 7-3
Storage compartments ............................ 3-15
T
Tachometer ............................................... 3-4
Tail/brake light ......................................... 6-33
Throttle cable free play, adjusting ........... 6-20
Throttle grip and cable, checking and
lubricating ............................................. 6-27
Tires ........................................................ 6-21
Tool kit....................................................... 6-1
Troubleshooting ...................................... 6-36
Troubleshooting charts............................ 6-37
Turn signal indicator lights ........................ 3-3
Turn signal light bulb (front) or
auxiliary light bulb, replacing ................. 6-34
Turn signal light bulb (rear), replacing..... 6-35
Turn signal switch ..................................... 3-9
V
Valve clearance, adjusting ...................... 6-21
Vehicle identification number .................... 9-1