oil filter YAMAHA MT-03 2018 Owners Manual

Table of contents
Safety information ............................1-1
Description ........................................2-1
Left view ..........................................2-1
Right view........................................2-2
Controls and instruments ................2-3
Instrument an d control functions ....3-1
Main switch/steering lock ...............3-1
Indicator lights and warning lights...............................3-2
Multi-function meter unit .................3-4
Handlebar switches.......................3-11
Clutch lever ...................................3-12
Shift pedal .....................................3-13
Brake lever ....................................3-13
Brake pedal ...................................3-14
ABS ...............................................3-14
Fuel tank cap.................................3-15
Fuel................................................3-16
Fuel tank overflow hose ................3-17
Catalytic converter ........................3-18
Seats .............................................3-18
Helmet holders ..............................3-20
Storage compartment ...................3-21
Adjusting the shock absorber assembly ....................3-21
Luggage strap holders ..................3-22
Sidestand ......................................3-23
Ignition circuit cut-off system........3-23
For your safety – pre-
operation checks ..............................4-1
Operation an d important
ri din g points ......................................5-1
Starting the engine ..........................5-2
Shifting ............................................5-3
Engine break-in ...............................5-4
Parking ............................................5-4
Perio dic maintenance
an d a djustment .................................6-1
Owner’s tool kit ...............................6-2
Periodic maintenance chart for the emission control system ........6-3 General maintenance
and lubrication chart.................... 6-4
Checking the spark plugs ............... 6-7
Canister........................................... 6-8
Engine oil and oil filter cartridge ..... 6-8
Coolant ......................................... 6-11
Replacing the air filter element and cleaning the check hose..... 6-13
Checking the throttle grip free play.............................. 6-14
Valve clearance ............................. 6-15
Tires .............................................. 6-15
Cast wheels .................................. 6-17
Adjusting the clutch
lever free play ............................ 6-18
Checking the brake lever free play ............................ 6-19
Brake light switches ...................... 6-19
Checking the front and rear brake pads ......................... 6-20
Checking the brake fluid level....... 6-21
Changing the brake fluid............... 6-22
Drive chain slack ........................... 6-22
Cleaning and lubricating the drive chain ........................... 6-24
Checking and lubricating
the cables .................................. 6-24
Checking and lubricating the throttle grip and cable ......... 6-25
Checking and lubricating the brake and shift pedals ............... 6-25
Checking and lubricating the
brake and clutch levers ............. 6-26
Checking and lubricating the sidestand ............................. 6-26
Lubricating the swingarm pivots ........................ 6-27
Checking the front fork ................. 6-27
Checking the steering ................... 6-28
Checking the wheel bearings ....... 6-28
Battery .......................................... 6-29
Replacing the fuses ...................... 6-30
Replacing the headlight bulb ........ 6-32
Auxiliary light ................................. 6-33
Tail/brake light .............................. 6-33
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Description
2-1
2
EAU63371
Left view
12345
761098
1. Coolant reservoir (page 6-11)
2. Main fuse (page 6-30)
3. Owner’s tool kit (page 6-2)
4. Passenger seat lock (page 3-18)
5. Storage compartment (page 3-21)
6. Shock absorber assembly spring preload adjusting ring (page 3-21)
7. Shift pedal (page 3-13)
8. Engine oil drain bolt (page 6-8)
9. Engine oil filter cartridge (page 6-8)
10.Canister (page 6-8)
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Operation and important rid ing points
5-4
5
EAU16842
En gine break-in
There is never a more important period
in the life of your engine than the period
between 0 and 1600 km (1000 mi). For
this reason, you should read the fol-
lowing material carefully.
Since the engine is brand new, do not
put an excessive load on it for the first
1600 km (1000 mi). The various parts in
the engine wear and polish themselves
to the correct operating clearances.
During this period, prolonged full-throt-
tle operation or any condition that
might result in engine overheating
must be avoided.
EAU17094
0–1000 km (0–600 mi)
Avoid prolonged operation above 7000
r/min. NOTICE: After 1000 km (600
mi) of operation, the en gine oil must
b e chan ged an d the oil filter car-
tri dge or element replace d.
[ECA10303]
1000–1600 km (600–1000 mi)
Avoid prolonged operation above 8400
r/min.
1600 km (1000 mi) an d b eyon d
The vehicle can now be operated nor-
mally.
NOTICE
ECA10311
z Keep the en gine spee d out of
the tachometer red zone.
z If any en gine trou ble shoul d oc-
cur during the en gine break-in
period , imme diately have a
Yamaha dealer check the vehi-
cle.
EAU17214
Parkin g
When parking, stop the engine, and
then remove the key from the main
switch.
WARNING
EWA10312
zSince the en gine an d exhaust
system can become very hot,
park in a place where ped estri-
ans or chil dren are not likely to
touch them and b e burne d.
z Do not park on a slope or on soft
groun d, otherwise the vehicle
may overturn, increasin g the
risk of a fuel leak an d fire.
z Do not park near g rass or other
flammab le materials which
mi ght catch fire.
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Periodic maintenance an d a djustment
6-5
6
14 *Steerin g b earin gs • Check bearing assemblies for
looseness. √√ √
• Moderately repack with lithium- soap-based grease. √√
15 *Chassis fasteners • Make sure that all nuts, bolts
and screws are properly tight-
ened. √√√√√
16 Brake lever pivot
shaft • Lubricate with silicone grease.
√√√√√
17 Brake ped
al pivot
shaft • Lubricate with lithium-soap-
based grease. √√√√√
18 Clutch lever pivot
shaft • Lubricate with lithium-soap-
based grease. √√√√√
19 Shift pe
dal pivot
shaft • Lubricate with lithium-soap-
based grease. √√√√√
20 Si destan d • Check operation.
• Lubricate with lithium-soap-
based grease. √√√√√
21 *Sidestan d switch • Check operation and replace if
necessary. √√√√√√
22 *Front fork • Check operation and for oil
leakage.
• Replace if necessary. √√√√
23 *Shock a
bsor ber
assem bly • Check operation and for oil
leakage.
• Replace if necessary. √√√√
24 En gine oil • Change (warm engine before
draining).
• Check oil level and vehicle for oil leakage. At the initial interval and
when the oil change indi-
cator flashes or comes on [every 5000km (3000 mi)]. √
25 En
gin
e oil filter
cartri dge • Replace.
√√√
26 *Coolin g system • Check coolant level and vehicle
for coolant leakage. √√√√√
• Change. Every 3 years
27 *Front an
d rear
b rake switches • Check operation.
√√√√√√
NO. ITEM
X 1000 km
CHECK OR
MAINTENANCE JOB
X 1000 mi
ODOMETER READINGS
ANNUAL CHECK
110203040
0.66121824
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Periodic maintenance an d a djustment
6-6
6
EAU72800
TIP
z Air filter
• This model’s air filter is equipped with a disposable oil-coated paper ele- ment, which must not be cleaned with compressed air to avoid damaging
it.
• The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas.
z Hydraulic brake service
• Regularly check and, if necessary, correct the brake fluid level.
• Every two years replace the internal components of the brake master cyl- inders and calipers, and change the brake fluid.
• Replace the brake hoses every four years and if cracked or damaged.
28 *Movin
g parts an d
cab les • Lubricate.
√√√√√
29 *Throttle
grip hous-
in g an d ca ble • Check operation and free play.
• Adjust the throttle cable free
play if necessary.
• Lubricate the throttle grip hous- ing and cable. √√√√√
30 *Li
ghts, si gnals an d
switches • Check operation.
• Adjust headlight beam.
√√√√√√
NO. ITEM
X 1000 km
CHECK OR
MAINTENANCE JOB
X 1000 mi ODOMETER
READINGS
ANNUAL CHECK
110203040
0.6 6 12 18 24
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Periodic maintenance an d a djustment
6-8
6
EAU36112
Canister
This model is equipped with a canister
to prevent the discharging of fuel vapor
into the atmosphere. Before operating
this vehicle, make sure to check the
following:
z Check each hose connection.
z Check each hose and canister for
cracks or damage. Replace if
damaged.
z Make sure that the canister
breather is not blocked, and if
necessary, clean it.
EAUN1150
Engine oil an d oil filter car-
tri dge
The engine oil level should be checked
before each ride. In addition, the oil
must be changed and the oil filter car-
tridge replaced at the intervals speci-
fied in the periodic maintenance and
lubrication chart.
To check the en gine oil level
1. Place the vehicle on a level sur- face and hold it in an upright posi-
tion. A slight tilt to the side can
result in a false reading.
2. Start the engine, warm it up for several minutes, and then turn it
off.
3. Wait a few minutes until the oil set- tles, and then check the oil level
through the engine oil level check
window located at the bottom-
right side of the crankcase.
TIP
The engine oil should be between the
minimum and maximum level marks.
1. Engine oil filler cap
2. Engine oil level check window
3. Maximum level mark
4. Minimum level mark
3
4
1
2
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Periodic maintenance an d a djustment
6-9
6
4. If the engine oil is below the mini-
mum level mark, add sufficient oil
of the recommended type to raise
it to the correct level.
To chan ge the en gine oil (with or
without oil filter cartri dge replace-
ment) 1. Place the vehicle on a level sur- face.
2. Start the engine, warm it up for several minutes, and then turn it
off.
3. Place an oil pan under the engine to collect the used oil.
4. Remove the cowling by removing the bolts.
5. Remove the engine oil filler cap, the engine oil drain bolt and its
gasket to drain the oil from the
crankcase.
TIP
Skip steps 6–8 if the oil filter cartridge
is not being replaced.
6. Remove the oil filter cartridge withan oil filter wrench.
TIP
An oil filter wrench is available at a
Yamaha dealer.
7. Apply a thin coat of clean engine oil to the O-ring of the new oil filter
cartridge.
1. Cowling
2. Bolt
12
1. Engine oil drain bolt
2. Gasket
1. Oil filter wrench
2. Oil filter cartridge
12
12
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Periodic maintenance an d a djustment
6-10
6
TIP
Make sure that the O-ring is properly
seated.
8. Install the new oil filter cartridge
with an oil filter wrench, and then
tighten it to the specified torque
with a torque wrench.
9. Install the engine oil drain bolt and its new gasket, and then tighten
the bolt to the specified torque.
TIP
Install the new gasket as shown.
10. Refill with the specified amount of the recommended engine oil, and
then install and tighten the oil filler
cap.
TIP
Be sure to wipe off spilled oil on any
parts after the engine and exhaust sys-
tem have cooled down.
NOTICE
ECA11621
zIn or der to prevent clutch slip-
pa ge (since the en gine oil also
lu bricates the clutch), do not
mix any chemical add itives. Do
not use oils with a d iesel speci-
fication of “CD” or oils of a hi gh-
er quality than specified . In
1. O-ring
1. Torque wrench
Tightenin g torque:
Oil filter cartridge: 17 N·m (1.7 kgf·m, 13 lb·ft)
1
1. Engine oil drain bolt
2. Gasket
Tightening torque:
Engine oil drain bolt: 20 N·m (2.0 kgf·m, 15 lb·ft)
Recommen ded en gine oil:
See page 8-1.
Oil quantity:
Oil change:1.80 L (1.90 US qt, 1.58 Imp.qt)
With oil filter removal:
2.10 L (2.22 US qt, 1.85 Imp.qt)
2
1
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Specifications
8-1
8
Dimensions:
Overall length:2090 mm (82.3 in)
Overall width:
745 mm (29.3 in)
Overall height: 1135 mm (44.7 in)
Seat height: 780 mm (30.7 in)
Wheelbase:
1380 mm (54.3 in)
Ground clearance: 160 mm (6.30 in)
Minimum turning radius: 2.7 m (8.86 ft)
Wei ght:
Curb weight:
169 kg (373 lb)
Engine:
Combustion cycle:
4-stroke
Cooling system:
Liquid cooled
Valve train: DOHC
Cylinder arrangement: Inline
Number of cylinders:
2-cylinder
Displacement: 321 cm³
Bore × stroke:
68.0 × 44.1 mm (2.68 × 1.74 in)
Compression ratio:
11.2 : 1
Starting system: Electric starter
Lubrication system: Wet sump
Engine oil:
Recommended brand:
YAMALUBE
SAE viscosity grades: 10W-40
Recommended engine oil grade: API service SG type or higher, JASO
standard MA Engine oil quantity:
Oil change:
1.80 L (1.90 US qt, 1.58 Imp.qt)
With oil filter removal: 2.10 L (2.22 US qt, 1.85 Imp.qt)
Coolant quantity:
Coolant reservoir (up to the maximum level
mark):0.25 L (0.26 US qt, 0.22 Imp.qt)
Radiator (including all routes):
0.81 L (0.86 US qt, 0.72 Imp.qt)
Air filter:
Air filter element:Oil-coated paper element
Fuel:
Recommended fuel:
Regular unleaded gasoline (Gasohol [E10]
acceptable)
Fuel tank capacity:
14 L (3.7 US gal, 3.1 Imp.gal)
Fuel reserve amount: 3.0 L (0.79 US gal, 0.66 Imp.gal)
Fuel injection:
Throttle body:
ID mark: BR51 00
Spark plu g(s):
Manufacturer/model:
NGK/LMAR8A-9
Spark plug gap: 0.8–0.9 mm (0.031–0.035 in)
Clutch:
Clutch type:Wet, multiple-disc
Drivetrain:
Primary reduction ratio:
3.043 (70/23)
Final drive: Chain
Secondary reduction ratio: 3.071 (43/14)
Transmission type:
Constant mesh 6-speed
Gear ratio: 1st:
2.500 (35/14)
2nd: 1.824 (31/17)
3rd: 1.348 (31/23)
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10-1
10
Index
A
ABS ....................................................... 3-14
ABS warning light ................................... 3-3
Air filter element and check hose,
replacing and cleaning ....................... 6-13
Auxiliary light......................................... 6-33
B
Battery .................................................. 6-29
Brake and clutch levers, checking
and lubricating .................................... 6-26
Brake and shift pedals, checking and lubricating .................................... 6-25
Brake fluid, changing ............................ 6-22
Brake fluid level, checking .................... 6-21
Brake lever ............................................ 3-13
Brake lever free play, checking............. 6-19
Brake light switches.............................. 6-19
Brake pedal........................................... 3-14
C
Cables, checking and lubricating ......... 6-24
Canister................................................... 6-8
Care ........................................................ 7-1
Catalytic converter ................................ 3-18
Clutch lever ........................................... 3-12
Clutch lever free play, adjusting ........... 6-18
Coolant ................................................. 6-11
D
Data recording, vehicle ........................... 9-3
Diagnostic connector.............................. 9-2
Dimmer switch ...................................... 3-11
Drive chain, cleaning and lubricating .... 6-24
Drive chain slack................................... 6-22
E
Engine break-in....................................... 5-4
Engine oil and oil filter cartridge ............. 6-8
Engine serial number .............................. 9-1
Engine stop switch ............................... 3-12
Engine trouble warning light ................... 3-3
F
Front and rear brake pads, checking.... 6-20
Front fork, checking .............................. 6-27
Fuel ....................................................... 3-16
Fuel tank cap ........................................ 3-15
Fuel tank overflow hose ........................ 3-17
Fuses, replacing.................................... 6-30
H
Handlebar switches .............................. 3-11
Headlight bulb, replacing ...................... 6-32
Helmet holders...................................... 3-20
High beam indicator light........................ 3-2 Horn switch .......................................... 3-12
I
Identification numbers ............................ 9-1
Ignition circuit cut-off system............... 3-23
Indicator lights and warning lights ......... 3-2
L
License plate light bulb, replacing........ 6-34
Luggage strap holders ......................... 3-22
M
Main switch/steering lock....................... 3-1
Maintenance and lubrication, periodic ... 6-4
Maintenance, emission
control system ..................................... 6-3
Matte color, caution ............................... 7-1
Model label ............................................. 9-1
Multi-function meter unit ........................ 3-4
N
Neutral indicator light ............................. 3-2
O
Oil pressure warning light ....................... 3-2
P
Parking ................................................... 5-4
Part locations ......................................... 2-1
Pass switch .......................................... 3-11
S
Safety information .................................. 1-1
Seats .................................................... 3-18
Shifting ................................................... 5-3
Shift pedal ............................................ 3-13
Shift timing indicator light....................... 3-4
Shock absorber assembly, adjusting............................................. 3-21
Sidestand ............................................. 3-23
Sidestand, checking and lubricating .... 6-26
Spark plugs, checking ............................ 6-7
Specifications ......................................... 8-1
Starting the engine ................................. 5-2
Start switch .......................................... 3-12
Steering, checking................................ 6-28
Storage ................................................... 7-4
Storage compartment .......................... 3-21
Supporting the motorcycle................... 6-35
Swingarm pivots, lubricating ................ 6-27
T
Tail/brake light ...................................... 6-33
Throttle grip and cable, checking and lubricating .................... 6-25
Throttle grip free play, checking........... 6-14
Tires ...................................................... 6-15
Tool kit.................................................... 6-2
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