specification YAMAHA MT-03 2020 Owners Manual

Important manual information
EAU63350
Particularly important information is distinguished in this manual by the following
notations:
*Product and specifications are subject to change without notice.
EAUN0430
This is the safety alert symbol. It is used to
alert you to potential personal injury haz-
ards. Obey all safety messages that follow
this symbol to avoid possible injury or death.
A WARNING indicates a hazardous situation
which, if not avoided, could result in death or
serious injury.
A NOTICE indicates special precautions that
must be taken to avoid damage to the vehi-
cle or other property.
A TIP provides key information to make proce-
dures easier or clearer.
MTN320-A
OWNER’S MANUAL
©2020 PT Yamaha Indonesia Motor
Manufacturing
1st edition, October 2019
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
PT Yamaha Indonesia Motor Manufac-
turing
is expressly prohibited.
Printed in Indonesia.
WARNING
NOTICE
TIP
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Table of contents
Replacing the license plate
light bulb ................................... 6-33
Supporting the motorcycle ........... 6-34
Troubleshooting............................ 6-35
Troubleshooting chart .................. 6-36
Motorcycle care and storage.......... 7-1
Matte color caution ........................ 7-1
Care ................................................ 7-1
Storage ........................................... 7-4
Specifications................................... 8-1
Consumer information..................... 9-1
Identification numbers .................... 9-1
Diagnostic connector ..................... 9-2
Vehicle data recording.................... 9-2
Index................................................ 10-1
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Safety information
1-5
1 operator and may limit control
ability, therefore, such accesso-
ries are not recommended.
Use caution when adding electri-
cal accessories. If electrical ac-
cessories exceed the capacity of
the motorcycle’s electrical sys-
tem, an electric failure could re-
sult, which could cause a
dangerous loss of lights or engine
power.
Aftermarket Tires and Rims
The tires and rims that came with your
motorcycle were designed to match
the performance capabilities and to
provide the best combination of han-
dling, braking, and comfort. Other
tires, rims, sizes, and combinations
may not be appropriate. See page 6-16
for tire specifications and for informa-
tion on servicing and replacing your
tires.
Transporting the Motorcycle
Be sure to observe following instruc-
tions before transporting the motorcy-
cle in another vehicle.
Remove all loose items from the
motorcycle.
Check that the fuel cock (if
equipped) is in the off position and
that there are no fuel leaks.
Shift the transmission into gear
(for models with a manual trans-
mission).
Secure the motorcycle with tie-
downs or suitable straps that are
attached to solid parts of the mo-
torcycle, such as the frame or up-
per front fork triple clamp (and not,
for example, to rubber-mountedhandlebars or turn signals, or
parts that could break). Choose
the location for the straps carefully
so the straps will not rub against
painted surfaces during transport.
The suspension should be com-
pressed somewhat by the tie-
downs, if possible, so that the mo-
torcycle will not bounce exces-
sively during transport.
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Periodic maintenance and adjustment
6-7
6
EAU19643
Checking the spark plugs
The spark plugs are important engine
components, which should be
checked periodically, preferably by a
Yamaha dealer. Since heat and depos-
its will cause any spark plug to slowly
erode, they should be removed and
checked in accordance with the peri-
odic maintenance and lubrication
chart. In addition, the condition of the
spark plugs can reveal the condition of
the engine.
The porcelain insulator around the
center electrode of each spark plug
should be a medium-to-light tan (the
ideal color when the vehicle is ridden
normally), and all spark plugs installed
in the engine should have the same
color. If any spark plug shows a dis-
tinctly different color, the engine could
be operating improperly. Do not at-
tempt to diagnose such problems
yourself. Instead, have a Yamaha deal-
er check the vehicle.
If a spark plug shows signs of elec-
trode erosion and excessive carbon or
other deposits, it should be replaced.
Before installing a spark plug, the
spark plug gap should be measured
with a wire thickness gauge and, if
necessary, adjusted to specification.Clean the surface of the spark plug
gasket and its mating surface, and
then wipe off any grime from the spark
plug threads.
TIP
If a torque wrench is not available
when installing a spark plug, a good
estimate of the correct torque is 1/4…
1/2 turn past finger tight. However, the
spark plug should be tightened to the
specified torque as soon as possible.
Specified spark plug:
NGK/LMAR8A-9
1. Spark plug gap
Spark plug gap:
0.8–0.9 mm (0.031–0.035 in)
Tightening torque:
Spark plug:
13 N·m (1.3 kgf·m, 9.6 lb·ft)
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Specifications
8-1
8
*Dimensions:
Overall length:
2090 mm (82.3 in)
Overall width:
755 mm (29.7 in)
Overall height:
1070 mm (42.1 in)
Seat height:
780 mm (30.7 in)
Wheelbase:
1380 mm (54.3 in)
Ground clearance:
160 mm (6.30 in)
Minimum turning radius:
2.9 m (9.51 ft)
*Weight:
Curb weight:
169 kg (373 lb)
*Engine:
Combustion cycle:
4-stroke
Cooling system:
Liquid cooled
Valve train:
DOHC
Cylinder arrangement:
Inline
Number of cylinders:
2-cylinder
Displacement:
321 cm3
Bore × stroke:
68.0 × 44.1 mm (2.68 × 1.74 in)
Starting system:
Electric starter
*Engine oil:
Recommended brand:
SAE viscosity grades:
10W-40
Recommended engine oil grade:
API service SG type or higher, JASO
standard MA
*Engine oil quantity:
Oil change:
1.80 L (1.90 US qt, 1.58 Imp.qt)With oil filter removal:
2.10 L (2.22 US qt, 1.85 Imp.qt)
*Coolant quantity:
Coolant reservoir (up to the maximum level
mark):
0.25 L (0.26 US qt, 0.22 Imp.qt)
Radiator (including all routes):
0.81 L (0.86 US qt, 0.72 Imp.qt)
*Fuel:
Recommended fuel:
Unleaded gasoline (E10 acceptable)
Octane number (RON):
90
Fuel tank capacity:
14 L (3.7 US gal, 3.1 Imp.gal)
Fuel reserve amount:
3.0 L (0.79 US gal, 0.66 Imp.gal)
*Fuel injection:
*Throttle body:
ID mark:
BR51
*Drivetrain:
*Gear ratio:
1st:
2.500 (35/14)
2nd:
1.824 (31/17)
3rd:
1.348 (31/23)
4th:
1.087 (25/23)
5th:
0.920 (23/25)
6th:
0.800 (24/30)
*Front tire:
Type:
Tubeless
Size:
110/70R-17M/C 54H
Manufacturer/model:
DUNLOP/GPR-300F
*Rear tire:
Type:
Tubeless
Size:
140/70R-17M/C 66H
Manufacturer/model:
DUNLOP/GPR-300
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Specifications
8-2
8
*Loading:
Maximum load:
160 kg (353 lb)
(Total weight of rider, passenger, cargo and
accessories)
*Front brake:
Type:
Hydraulic single disc brake
*Rear brake:
Type:
Hydraulic single disc brake
*Front suspension:
Type:
Telescopic fork
*Rear suspension:
Type:
Swingarm
*Electrical system:
System voltage:
12 V
*Battery:
Model:
GTZ8V
Voltage, capacity:
12 V, 7.0 Ah (10 HR)
*Bulb wattage:
Headlight:
LED
Brake/tail light:
LED
Front turn signal light:
LED
Rear turn signal light:
LED
Auxiliary light:
LED
License plate light:
5.0 W
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10-1
10
Index
A
ABS ...................................................... 3-13
ABS warning light ................................... 3-3
Air filter element and check hose,
replacing and cleaning ....................... 6-13
B
Battery .................................................. 6-29
Brake and clutch levers,
checking and lubricating .................... 6-26
Brake and shift pedals,
checking and lubricating .................... 6-26
Brake fluid, changing ........................... 6-22
Brake fluid level, checking ................... 6-21
Brake lever ........................................... 3-12
Brake lever free play, checking ............ 6-19
Brake light switches ............................. 6-20
Brake pedal .......................................... 3-13
C
Cables, checking and lubricating ......... 6-25
Canister .................................................. 6-8
Care ........................................................ 7-1
Catalytic converter ............................... 3-17
Clock ...................................................... 3-5
Clutch lever .......................................... 3-11
Clutch lever free play, adjusting ........... 6-18
Coolant ................................................. 6-12
Coolant temperature meter .................... 3-5
D
Data recording, vehicle .......................... 9-2
Diagnostic connector ............................. 9-2
Dimmer switch ..................................... 3-10
Display units, switching.......................... 3-4
Drive chain, cleaning and lubricating ... 6-24
Drive chain slack .................................. 6-23
E
Engine break-in ...................................... 5-1
Engine oil and oil filter cartridge ............. 6-8
Engine overheating............................... 6-37
Engine serial number.............................. 9-1
Engine trouble warning light................... 3-3
F
Front and rear brake pads, checking ... 6-20
Front fork, checking ............................. 6-28
Fuel....................................................... 3-15
Fuel consumption, tips for reducing ...... 5-4
Fuel meter .............................................. 3-4
Fuel tank cap........................................ 3-14
Fuel tank overflow hose ....................... 3-16
Fuses, replacing ................................... 6-31
H
Handlebar switches .............................. 3-10
Hazard switch ....................................... 3-10
Helmet holders...................................... 3-19
High beam indicator light........................ 3-2
Horn switch........................................... 3-10
I
Identification numbers ............................ 9-1
Ignition circuit cut-off system ............... 3-22
Indicator lights and warning lights .......... 3-2
L
License plate light bulb, replacing ........ 6-33
Luggage strap holders .......................... 3-21
M
Main switch/steering lock ....................... 3-1
Maintenance and lubrication, periodic ... 6-4
Maintenance, emission control
system .................................................. 6-3
Matte color, caution ................................ 7-1
Model label ............................................. 9-1
Multi-function display ............................. 3-6
Multi-function meter unit ........................ 3-4
N
Neutral indicator light.............................. 3-2
O
Oil pressure warning light ....................... 3-2
P
Parking .................................................... 5-5
Part locations .......................................... 2-1
Pass switch........................................... 3-10
S
Safety information................................... 1-1
Seats ..................................................... 3-17
Shift indicator light .................................. 3-3
Shift indicator light control mode ........... 3-8
Shifting .................................................... 5-3
Shift pedal............................................. 3-12
Shock absorber assembly, adjusting ... 3-20
Sidestand .............................................. 3-22
Sidestand, checking and lubricating .... 6-27
Spark plugs, checking ............................ 6-7
Specifications ......................................... 8-1
Speedometer .......................................... 3-4
Start/Engine stop switch ...................... 3-10
Starting the engine.................................. 5-2
Steering, checking ................................ 6-28
Storage ................................................... 7-4
Storage compartment ........................... 3-20
Supporting the motorcycle ................... 6-34
Swingarm pivots, lubricating ................ 6-27
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