clutch YAMAHA MT-09 2017 User Guide

Periodic maintenance and adjustment
7-6
1
2
3
4
5
67
8
9
10
11
12
12 Drive chain Check chain slack, alignment and
condition.
Adjust and lubricate chain with a special O-ring chain lubricant
thoroughly. Every 1000 km (600 mi) and after washing the motorcycle, riding in the rain or
riding in wet areas
13 *Steering bearings Check bearing assemblies for
looseness.  
Moderately repack with lithium-soap-based grease. 
14 *Chassis fasteners Make sure that all nuts, bolts and
screws are properly tightened. 
15 Brake lever pivot
shaft Lubricate with silicone grease.

16 Brake pedal pivot
shaft Lubricate with lithium-soap-based
grease. 
17 Clutch lever pivot
shaft Lubricate with lithium-soap-based
grease. 
18 Shift pedal pivot
shaft Lubricate with lithium-soap-based
grease. 
19 Sidestand Check operation.
Lubricate with lithium-soap-based
grease. 
20 *Sidestand switch Check operation and replace if
necessary. 
21 *Front fork Check operation and for oil
leakage.
Replace if necessary. 
22 *Shock absorber
assembly Check operation and for oil
leakage.
Replace if necessary. 
NO. ITEM CHECK OR MAINTENANCE JOB
ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
(24000 mi)BS2-9-E0.book 6 ページ ２０１６年９月８日　木曜日　午前１１時０分

Periodic maintenance and adjustment
7-14
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2
3
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67
8
9
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12 8. Install the engine oil drain bolt and
its new gasket, and then tighten
the bolt to the specified torque.
9. Refill with the specified amount of the recommended engine oil.
TIPBe sure to wipe off spilled oil on any
parts after the engine and exhaust sys-tem have cooled down.NOTICE
ECA11621

In order to prevent clutch slip-
page (since the engine oil also
lubricates the clutch), do not
mix any chemical additives. Do
not use oils with a diesel speci-
fication of “CD” or oils of a high-
er quality than specified. In
addition, do not use oils labeled
“ENERGY CONSERVING II” or
higher.

Make sure that no foreign mate-rial enters the crankcase.
10. Check the O-ring for damage, and replace it if necessary. 11. Install and tighten the engine oil fill-
er cap.
12. Start the engine, and then let it idle for several minutes while checking
it for oil leakage. If oil is leaking, im-
mediately turn the engine off and
check for the cause.
TIPAfter the engine is started, the engine
oil level warning light should go off if theoil level is sufficient.NOTICE
ECA10402
If the oil level warning light flickers
or remains on even if the oil level is
1. Torque wrenchTightening torque:Oil filter cartridge:
17 N·m (1.7 kgf·m, 12 lb·ft)
Tightening torque: Engine oil drain bolt:43 N·m (4.3 kgf·m, 31 lb·ft)
1
Recommended engine oil:
See page 9-1.
Oil quantity: Oil change:
2.40 L (2.54 US qt, 2.11 Imp.qt)
With oil filter removal: 2.70 L (2.85 US qt, 2.38 Imp.qt)
1. Engine oil filler cap
2. O-ring
21
BS2-9-E0.book 14 ページ ２０１６年９月８日　木曜日　午前１１時０分

Periodic maintenance and adjustment
7-22
1
2
3
4
5
67
8
9
10
11
12
EAU21963
Cast wheelsTo maximize the performance, durabil-
ity, and safe operation of your vehicle,
note the following points regarding the
specified wheels.
The wheel rims should be checked
for cracks, bends, warpage or oth-
er damage before each ride. If any
damage is found, have a Yamaha
dealer replace the wheel. Do not
attempt even the smallest repair to
the wheel. A deformed or cracked
wheel must be replaced.

The wheel should be balanced
whenever either the tire or wheel
has been changed or replaced. An
unbalanced wheel can result in
poor performance, adverse han-
dling characteristics, and a short-
ened tire life.
EAU22083
Adjusting the clutch lever free
playMeasure the clutch lever free play as
shown.
Periodically check the clutch lever free
play and, if necessary, adjust it as fol-
lows.
To increase the clutch lever free play,
turn the clutch lever free play adjusting
bolt in direction (a). To decrease the
clutch lever free play, turn the adjusting
bolt in direction (b).
TIPIf the specified free play cannot be ob-
tained as described above or if the
clutch does not operate correctly, have
a Yamaha dealer check the internalclutch mechanism.
1. Clutch lever free play adjusting bolt
2. Clutch lever free playClutch lever free play: 10.0–15.0 mm (0.39–0.59 in)2
1
(b)(a)
BS2-9-E0.book 22 ページ ２０１６年９月８日　木曜日　午前１１時０分

Periodic maintenance and adjustment
7-30
1
2
3
4
5
67
8
9
10
11
12
EAU23144
Checking and lubricating the
brake and clutch leversThe operation of the brake and clutch
levers should be checked before each
ride, and the lever pivots should be lu-
bricated if necessary.
Brake lever Clutch lever
EAU23203
Checking and lubricating the
sidestandThe operation of the sidestand should
be checked before each ride, and the
sidestand pivot and metal-to-metal
contact surfaces should be lubricated if
necessary.
WARNING
EWA10732
If the sidestand does not move up
and down smoothly, have a Yamaha
dealer check or repair it. Otherwise,
the sidestand could contact the
ground and distract the operator, re-sulting in a possible loss of control.
Recommended lubricants:
Brake lever:Silicone grease
Clutch lever: Lithium-soap-based grease
Recommended lubricant: Lithium-soap-based grease
BS2-9-E0.book 30 ページ ２０１６年９月８日　木曜日　午前１１時０分

9-1
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3
4
5
6
7
8910
11
12
Specifications
EAU69997
Dimensions:Overall length:2075 mm (81.7 in)
Overall width: 815 mm (32.1 in)
Overall height: 1120 mm (44.1 in)
Seat height:
820 mm (32.3 in)
Wheelbase: 1440 mm (56.7 in)
Ground clearance: 135 mm (5.31 in)
Minimum turning radius:
3.0 m (9.84 ft)Weight:Curb weight:193 kg (425 lb)Engine:Combustion cycle:4-stroke
Cooling system: Liquid cooled
Valve train:
DOHC
Cylinder arrangement: Inline
Number of cylinders: 3-cylinder
Displacement:
847 cm
3
Bore  stroke:
78.0  59.1 mm (3.07  2.33 in) Compression ratio:
11.5 : 1
Starting system:
Electric starter
Lubrication system: Wet sump
Engine oil:Recommended brand:
YAMALUBE
SAE viscosity grades: 10W-40
Recommended engine oil grade: API service SG type or higher, JASO stan-
dard MA
Engine oil quantity: Oil change:2.40 L (2.54 US qt, 2.11 Imp.qt)
With oil filter removal: 2.70 L (2.85 US qt, 2.38 Imp.qt)Coolant quantity:Coolant reservoir (up to the maximum level
mark):
0.25 L (0.26 US qt, 0.22 Imp.qt)
Radiator (including all routes): 1.93 L (2.04 US qt, 1.70 Imp.qt)Air filter:Air filter element:
Oil-coated paper elementFuel:Recommended fuel:Premium unleaded gasoline (Gasohol
[E10] acceptable)
Fuel tank capacity: 14 L (3.7 US gal, 3.1 Imp.gal) Fuel reserve amount:
2.8 L (0.74 US gal, 0.62 Imp.gal)
Fuel injection:Throttle body:ID mark:
B901 00Spark plug(s):Manufacturer/model: NGK/CPR9EA9
Spark plug gap:
0.8–0.9 mm (0.031–0.035 in)Clutch:Clutch type:Wet, multiple-discDrivetrain:Primary reduction ratio:1.681 (79/47)
Final drive: Chain
Secondary reduction ratio:
2.813 (45/16)
Transmission type: Constant mesh 6-speed
Gear ratio: 1st:2.667 (40/15)
2nd: 2.000 (38/19)
3rd:
1.619 (34/21)
4th: 1.381 (29/21)
5th: 1.190 (25/21)
BS2-9-E0.book 1 ページ ２０１６年９月８日　木曜日　午前１１時０分

11-1
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2
3
4
5
6
7
8
9
1011
12
IndexAABS ....................................................... 4-15
ABS warning light.................................... 4-6
Air filter element .................................... 7-18
Auxiliary DC connectors........................ 4-25BBattery................................................... 7-32
Brake and clutch levers, checking and lubricating ........................................... 7-30
Brake and shift pedals, checking and
lubricating ........................................... 7-29
Brake fluid, changing ............................ 7-26
Brake fluid level, checking .................... 7-24
Brake lever ............................................ 4-14
Brake lever free play, checking ............. 7-23
Brake light switches .............................. 7-23
Brake pedal ........................................... 4-15CCables, checking and lubricating .......... 7-28
Canister................................................. 7-11
Care ........................................................ 8-1
Catalytic converter ................................ 4-19
Clutch lever ........................................... 4-14
Clutch lever free play, adjusting ............ 7-22
Coolant.................................................. 7-15
Coolant temperature warning light .......... 4-6DData recording, vehicle ......................... 10-2
Diagnostic connector ............................ 10-2
Dimmer switch ........................................ 4-4
D-mode (drive mode) .............................. 3-1
Drive chain, cleaning and lubricating .... 7-28
Drive chain slack ................................... 7-26
Drive mode switch................................... 4-5
EEngine break-in ...................................... 6-3
Engine idling speed, checking .............. 7-18
Engine oil and oil fi lter cartridge ........... 7-12
Engine serial number............................ 10-1
Engine trouble warning light ................... 4-6FFront and rear brake pads, checking .... 7-24
Front fork, adjusting .............................. 4-21
Front fork, checking .............................. 7-31
Fuel....................................................... 4-17
Fuel consumption, tips for reducing........ 6-3
Fuel tank cap ........................................ 4-16
Fuel tank overflow hose........................ 4-19
Fuses, replacing ................................... 7-34HHandlebar switches ................................ 4-4
Hazard switch ......................................... 4-5
High beam indicator light ........................ 4-5
Horn switch ............................................. 4-4IIdentification numbers .......................... 10-1
Ignition circuit cut-off system ................ 4-26
Immobilizer system ................................. 4-1
Immobilizer system indicator light........... 4-7
Indicator lights and warning lights .......... 4-5LLuggage strap holders .......................... 4-24MMain switch/steering lock........................ 4-2
Maintenance and lubrication, periodic .... 7-5
Maintenance, emission control system... 7-3
Matte color, caution ................................ 8-1
Model label ........................................... 10-2 Multi-function meter unit .......................... 4-8
NNeutral indicator light .............................. 4-5OOil level warning light .............................. 4-5PPanels, removing and installing .............. 7-9
Parking .................................................... 6-4
Part locations .......................................... 2-1
Pass switch ............................................. 4-4QQuick shift indicator light ......................... 4-7
Quick shift system ................................... 3-3SSafety information ................................... 1-1
Seat ....................................................... 4-20
Shifting .................................................... 6-2
Shift pedal ............................................. 4-14
Shock absorber assembly, adjusting .... 4-23
Sidestand .............................................. 4-25
Sidestand, checking an
d lubricating...... 7-30
Spark plugs, checking ........................... 7-10
Special features ...................................... 3-1
Specifications .......................................... 9-1
Starting the engine .................................. 6-1
Steering, checking................................. 7-32
Stop/Run/Start switch.............................. 4-4
Storage.................................................... 8-3
Storage compartment............................ 4-20
Supporting the motorcycle .................... 7-37
Swingarm pivots, lubricating ................. 7-31TThrottle grip and cable, checking and
lubricating ........................................... 7-29
BS2-9-E0.book 1 ページ ２０１６年９月８日　木曜日　午前１１時０分