clutch YAMAHA MT-10 2020 User Guide

Periodic maintenance and adjustment
7-5
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678
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EAU71352
General maintenance an d lubrication chartNO. ITEM CHECK OR MAINTENANCE JOB ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
(24000 mi)
1 *Diagnostic system
check Perform dynamic inspection using
Yamaha diagnostic tool.
Check the error codes. 
2 *Air filter element Replace. Every 40000 km (24000 mi)
3Clutch Check operation.
Adjust. 
4 *Front brake Check operation, fluid level, and
for fluid leakage.
Replace brake pads if necessary. 
5 *Rear brake Check operation, fluid level, and
for fluid leakage.
Replace brake pads if necessary. 
6 *Brake hoses Check for cracks or damage.

Replace. Every 4 years
7 *Brake fluid Change. Every 2 years
8 *Wheels Check runout and for damage.
Replace if necessary. 
9 *Tires Check tread depth and for
damage.
Replace if necessary.
Check air pressure.
Correct if necessary. 
10 *Wheel bearings Check bearing for looseness or
damage. 
11 *Swingarm pivot
bearings Check operation and for
excessive play. 
Lubricate with lithium-soap-based grease. Every 50000 km (30000 mi)
B67-9-E4.book 5 ページ ２０１９年７月１９日　金曜日　午後４時２３分

Periodic maintenance and adjustment
7-6
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67
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12 Drive chain Check chain slack, alignment and
condition.
Adjust and lubricate chain with a special O-ring chain lubricant
thoroughly. Every 1000 km (600 mi) and after washing the motorcycle, riding in the rain or
riding in wet areas
13 *Steering bearings Check bearing assemblies for
looseness.  
Moderately repack with lithium-soap-based grease. 
14 *Steering damper Check operation and for oil
leakage. 
15 *Chassis fasteners Make sure that all nuts, bolts and
screws are properly tightened. 
16 Brake lever pivot
shaft Lubricate with silicone grease.

17 Brake pedal pivot
shaft Lubricate with lithium-soap-based
grease. 
18 Clutch lever pivot
shaft Lubricate with lithium-soap-based
grease. 
19 Shift pedal pivot
shaft Lubricate with lithium-soap-based
grease. 
20 Sidestand Check operation.
Lubricate with lithium-soap-based
grease. 
21 *Sidestand switch Check operation and replace if
necessary. 
22 *Front fork Check operation and for oil
leakage.
Replace if necessary. 
23 *Shock absorber
assembly Check operation and for oil
leakage.
Replace if necessary. 
NO. ITEM CHECK OR MAINTENANCE JOB
ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
(24000 mi)B67-9-E4.book 6 ページ ２０１９年７月１９日　金曜日　午後４時２３分

Periodic maintenance and adjustment
7-10
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EAU36112
CanisterThis model is equipped with a canister
to prevent the discharging of fuel vapor
into the atmosphere. Before operating
this vehicle, make sure to check the fol- lowing:

Check each hose connection.

Check each hose and canister for
cracks or damage. Replace if dam-
aged.

Make sure that the canister breath-
er is not blocked, and if necessary,
clean it.
EAU73973
Engine oilThe engine oil level should be checked
before each ride. In addition, the oil
must be changed and the oil filter car-
tridge replaced at the intervals speci-
fied in the periodic maintenance chart.NOTICE
ECA11621

In order to prevent clutch slip-
page (since the engine oil also
lubricates the clutch), do not
mix any chemical additives. Do
not use oils with a diesel speci-
fication of “CD” or oils of a high-
er quality than specified. In
addition, do not use oils labeled
“ENERGY CONSERVING II” or
higher.

Make sure that no foreign mate-
1. Canister
1. Canister breather
1
1
Recommended engine oil:
Full synthetic
10W-40
Oil quantity: Oil change:
3.90 L (4.12 US qt, 3.43 Imp.qt)
With oil filter removal: 4.10 L (4.33 US qt, 3.61 Imp.qt)
B67-9-E4.book 10 ページ ２０１９年７月１９日　金曜日　午後４時２３分

Periodic maintenance and adjustment7-19
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WARNING
EWA10601
This motorcycle is fitted with su-
per-high-speed tires. Note the fol-
lowing points in order to make the
most efficient use of these tires.
Use only the specified replace-
ment tires. Other tires may run
the danger of bursting at super
high speeds.

Brand-new tires can have a rela-
tively poor grip on certain road
surfaces until they have been
“broken in”. Therefore, it is ad-
visable before doing any
high-speed riding to ride con-
servatively for approximately
100 km (60 mi) after installing a
new tire.

The tires must be warmed up
before a high-speed run.

Always adjust the tire air pres-
sure according to the operatingconditions.
EAU21963
Cast wheelsTo maximize the performance, durabil-
ity, and safe operation of your vehicle,
note the following points regarding the
specified wheels.
The wheel rims should be checked
for cracks, bends, warpage or oth-
er damage before each ride. If any
damage is found, have a Yamaha
dealer replace the wheel. Do not
attempt even the smallest repair to
the wheel. A deformed or cracked
wheel must be replaced.

The wheel should be balanced
whenever either the tire or wheel
has been changed or replaced. An
unbalanced wheel can result in
poor performance, adverse han-
dling characteristics, and a short-
ened tire life.
EAU74130
Adjusting the cl utch lever free
playMeasure the clutch lever free play as
shown.
Periodically check the clutch lever free
play and, if necessary, adjust it as fol-
lows.
To increase the clutch lever free play,
turn the clutch lever free play adjusting
bolt at the clutch lever in direction (a).
To decrease the clutch lever free play,
turn the adjusting bolt in direction (b).1. Clutch lever free play
2. Clutch lever free play adjusting boltClutch lever free play: 5.0–10.0 mm (0.20–0.39 in)1
2 (a)
(b)
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Periodic maintenance and adjustment
7-20
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TIPIf the specified clutch lever free play
cannot be obtained as describedabove, proceed as follows. 1. Fully turn the adjusting bolt at the clutch lever in direction (a) to loos-
en the clutch cable.
2. Loosen the locknut further down the clutch cable.
3. To increase the clutch lever free play, turn the clutch lever free play
adjusting nut in direction (a). To
decrease the clutch lever free play,
turn the adjusting nut in direction
(b).
4. Tighten the locknut.
EAU37914
Checking the brake lever free
playThere should be no free play at the
brake lever end. If there is free play,
have a Yamaha dealer inspect the
brake system.
WARNING
EWA14212
A soft or spongy feeling in the brake
lever can indicate the presence of air
in the hydraulic system. If there is air
in the hydraulic system, have a
Yamaha dealer bleed the system be-
fore operating the vehicle. Air in the
hydraulic system will diminish the
braking performance, which may re- sult in loss of control and an acci-
dent.
1. Locknut
2. Clutch lever free play adjusting nut
(b)
1
2
(a)
1. No brake lever free play
1
B67-9-E4.book 20 ページ ２０１９年７月１９日　金曜日　午後４時２３分

Periodic maintenance and adjustment
7-26
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EAU44276
Checking and lubricating the
brake and shift pedalsThe operation of the brake and shift
pedals should be checked before each
ride, and the pedal pivots should be lu-
bricated if necessary.
Brake pedal Shift pedal
EAU23144
Checking and lubricating the
brake and clutch leversThe operation of the brake and clutch
levers should be c
hecked before each
ride, and the lever pivots should be lu-
bricated if necessary.
Brake lever
Recommended lubricant: Lithium-soap-based grease
B67-9-E4.book 26 ページ ２０１９年７月１９日　金曜日　午後４時２３分

Periodic maintenance and adjustment7-27
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Clutch lever
EAU23203
Checking and lubr
icating the
sidestandThe operation of the sidestand should
be checked before each ride, and the
sidestand pivot and metal-to-metal
contact surfaces should be lubricated if
necessary.
WARNING
EWA10732
If the sidestand does not move up
and down smoothly, have a Yamaha
dealer check or repair it. Otherwise,
the sidestand could contact the
ground and distract the operator, re-sulting in a possible loss of control.
EAUM1653
Lubricating the swingarm
pivotsThe swingarm pivots must be lubricat-
ed by a Yamaha dealer at the intervals
specified in the periodic maintenance
and lubrication chart.
Recommended lubricants: Brake lever: Silicone grease
Clutch lever: Lithium-soap-based grease
Recommended lubricant:Lithium-soap-based grease
Recommended lubricant:
Lithium-soap-based grease
B67-9-E4.book 27 ページ ２０１９年７月１９日　金曜日　午後４時２３分

11-1
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101112
Index
AABS ...................................................... 4-17
ABS warning light ................................... 4-6
Air filter element.................................... 7-15
Auxiliary DC jack .................................. 4-27BBattery .................................................. 7-29
Brake and clutch levers, checking and lubricating .................................... 7-26
Brake and shift pedals, checking
and lubricating .................................... 7-26
Brake fluid, changing ............................ 7-23
Brake fluid level, checking .................... 7-22
Brake lever ........................................... 4-16
Brake lever free play, checking ............ 7-20
Brake light switches .............................. 7-21
Brake pedal .......................................... 4-17CCables, checking and lubricating .......... 7-25
Canister ................................................ 7-10
Care ........................................................ 8-1
Catalytic converter ................................ 4-21
Clutch lever........................................... 4-16
Clutch lever free play, adjusting ........... 7-19
Coolant ................................................. 7-14
Coolant temperature warning light.......... 4-6
Cruise control indicator lights ................. 4-5
Cruise control switches........................... 4-4
Cruise control system ............................. 3-1DData recording, vehicle ......................... 10-2
Diagnostic connecto r ............................ 10-2
Dimmer/Pass switch ............................... 4-3
D-mode (drive mode).............................. 3-3 Drive chain, cleaning
and lubricating .... 7-24
Drive chain slack ................................... 7-23
Drive mode switch ................................... 4-4
EEngine break-in ....................................... 6-3
Engine idling speed, checking............... 7-16
Engine oil .............................................. 7-10
Engine serial number ............................ 10-1
Engine trouble warning light .................... 4-6
EXUP system ........................................ 4-27FFront and rear brake pads, checking .... 7-21
Front fork, adjusting .............................. 4-22
Front fork, checking............................... 7-28
Fuel ....................................................... 4-19
Fuel consumption, tips for reducing ........6-3
Fuel tank cap......................................... 4-18
Fuel tank overflow hose ........................ 4-21
Fuses, replacing .................................... 7-30HHandlebar switches ................................. 4-3
Hazard switch.......................................... 4-4
High beam indicator light .........................4-5
Horn switch .............................................4-4IIdentification numbers ........................... 10-1
Ignition circuit cut-off system ................. 4-29
Immobilizer system ................................. 4-1
Immobilizer system indicator light ........... 4-7
Indicator lights and warning lights ........... 4-5LLuggage strap holders .......................... 4-27MMain switch/steering lock ........................4-2 Maintenance and lubrication, periodic .... 7-5
Maintenance, emission control
system .................................................. 7-3
Matte color, caution ................................ 8-1
Model label ........................................... 10-2
Multi-function meter unit ......................... 4-8
NNeutral indicator light .............................. 4-5OOil pressure warning light ....................... 4-5PParking.................................................... 6-4
Part locations .......................................... 2-1QQuick shift system................................... 3-6SSafety information ................................... 1-1
Seat ...................................................... 4-22
SELECT switch ....................................... 4-4
Shift indicator light .................................. 4-7
Shifting .................................................... 6-2
Shift pedal ............................................. 4-16
Shock absorber assembly, adjusting .... 4-24
Sidestand .............................................. 4-28
Sidestand, checking and lubricating ..... 7-27
Spark plugs, checking ............................. 7-9
Special features ...................................... 3-1
Specifications.......................................... 9-1
Starting the engine.................................. 6-1
Steering, checking ................................ 7-28
Steering damper warning light ................ 4-7
Stop/Run/Start switch ............................. 4-4
Storage ................................................... 8-4
Supporting the motorcycle .................... 7-34
B67-9-E4.book 1 ページ ２０１９年７月１９日　金曜日　午後４時２３分