check engine YAMAHA MT-125 2020 Owner's Manual

Periodic maintenance and adjustment
6-14
6
EAU48434
Adjusting the throttle grip free
play
Measure the throttle grip free play as
shown.
Periodically check the throttle grip free
play and, if necessary, adjust it as fol-
lows.
TIP
The engine idling speed must be cor-
rectly adjusted before checking and
adjusting the throttle grip free play.
1. Slide the rubber cover back.
2. Loosen the locknut.
3. To increase the throttle grip free
play, turn the adjusting nut in di-
rection (a). To decrease the throt-
tle grip free play, turn the adjusting
nut in direction (b).4. Tighten the locknut and then slide
the rubber cover to its original po-
sition.
1. Throttle grip free play
Throttle grip free play:
3.0–5.0 mm (0.12–0.20 in)
1
1. Adjusting nut
2. Locknut
1
2
(a)
(b)
UB6GE0E0.book Page 14 Wednesday, August 28, 2019 11:11 AM

Periodic maintenance and adjustment
6-15
6
EAU21403
Valve clearance
The valves are an important engine
component, and since valve clearance
changes with use, they must be
checked and adjusted at the intervals
specified in the periodic maintenance
chart. Unadjusted valves can result in
improper air-fuel mixture, engine
noise, and eventually engine damage.
To prevent this from occurring, have
your Yamaha dealer check and adjust
the valve clearance at regular intervals.
TIP
This service must be performed when
the engine is cold.
EAU77621
Tires
Tires are the only contact between the
vehicle and the road. Safety in all con-
ditions of riding depends on a relatively
small area of road contact. Therefore, it
is essential to maintain the tires in good
condition at all times and replace them
at the appropriate time with the speci-
fied tires.
Tire air pressure
The tire air pressure should be
checked and, if necessary, adjusted
before each ride.
WARNING
EWA10504
Operation of this vehicle with im-
proper tire pressure may cause se-
vere injury or death from loss of
control.
The tire air pressure must be
checked and adjusted on cold
tires (i.e., when the temperature
of the tires equals the ambient
temperature).
The tire air pressure must be
adjusted in accordance with the
riding speed and with the total
weight of rider, passenger, car-
go, and accessories approved
for this model.
UB6GE0E0.book Page 15 Wednesday, August 28, 2019 11:11 AM

Periodic maintenance and adjustment
6-23
6
EAU22734
Changing the brake fluid
Have a Yamaha dealer change the
brake fluid every 2 years. In addition,
have the seals of the master cylinders
and brake calipers, as well as the brake
hoses replaced at the intervals listed
below or sooner if they are damaged or
leaking.
Brake seals: every 2 years
Brake hoses: every 4 years
EAU22762
Drive chain slack
The drive chain slack should be
checked before each ride and adjusted
if necessary.
EAU74253To check the drive chain slack
1. Place the motorcycle on the side-
stand.
TIP
When checking and adjusting the drive
chain slack, there should be no weight
on the motorcycle.
2. Shift the transmission into the
neutral position.
3. Measure the drive chain slack as
shown.
4. If the drive chain slack is incorrect,
adjust it as follows. NOTICE: Im-
proper drive chain slack will
overload the engine as well as
other vital parts of the motorcy-
cle and can lead to chain slip-
page or breakage. To prevent
this from occurring, keep the
drive chain slack within the
specified limits.
[ECA10572]
1. Drive chain slack
Drive chain slack:
30.0–40.0 mm (1.18–1.57 in)
ZAUM1604
1
UB6GE0E0.book Page 23 Wednesday, August 28, 2019 11:11 AM

Periodic maintenance and adjustment
6-25
6
EAU23026
Cleaning and lubricating the
drive chain
The drive chain must be cleaned and
lubricated at the intervals specified in
the periodic maintenance and lubrica-
tion chart, otherwise it will quickly wear
out, especially when riding in dusty or
wet areas. Service the drive chain as
follows.
NOTICE
ECA10584
The drive chain must be lubricated
after washing the motorcycle, riding
in the rain or riding in wet areas.
1. Clean the drive chain with kero-
sene and a small soft brush.
NOTICE: To prevent damaging
the O-rings, do not clean the
drive chain with steam cleaners,
high-pressure washers or inap-
propriate solvents.
[ECA11122]
2. Wipe the drive chain dry.
3. Thoroughly lubricate the drive
chain with a special O-ring chain
lubricant. NOTICE: Do not use
engine oil or any other lubri-
cants for the drive chain, as they
may contain substances that
could damage the O-rings.
[ECA11112]EAU23098
Checking and lubricating the
cables
The operation of all control cables and
the condition of the cables should be
checked before each ride, and the ca-
bles and cable ends should be lubri-
cated if necessary. If a cable is
damaged or does not move smoothly,
have a Yamaha dealer check or re-
place it. WARNING! Damage to the
outer housing of cables may result
in internal rusting and cause inter-
ference with cable movement. Re-
place damaged cables as soon as
possible to prevent unsafe condi-
tions.
[EWA10712]
Recommended lubricant:
Yamaha cable lubricant or other
suitable cable lubricant
UB6GE0E0.book Page 25 Wednesday, August 28, 2019 11:11 AM

Periodic maintenance and adjustment
6-36
6
EAU86390
Troubleshooting chart
1. FuelThere is enough fuel.
There is no fuel.
Check the battery.
Supply fuel.
The engine turns over
quickly.
The engine turns over
slowly.
Try starting the
engine.
The engine does not
start.
Check the battery.
Wipe off with a dry
cloth and correct the
spark plug gap, or
replace the spark
plug(s).
Check the battery
lead connections,
and charge the
battery if necessary.
2. BatteryThe battery is good.
The engine does not
start.
Check the ignition.
3. IgnitionWet
Dry
There is compression.
There is no
compression.
The engine does not start.
Have a Yamaha dealer check the vehicle.
Have a Yamaha dealer check the vehicle.
The engine does not
start.
Check the
compression.Have a Yamaha
dealer check the
vehicle.
Remove the spark
plug and check
the electrodes.
Operate the electric
starter.
Try starting the
engine.
Check the fuel level
in the fuel tank.
4. Compression
UB6GE0E0.book Page 36 Wednesday, August 28, 2019 11:11 AM

Periodic maintenance and adjustment
6-37
6
EAU86430Engine overheating
WARNING
EWAT1041
Do not remove the radiator cap when the engine and radiator are hot.
Scalding hot fluid and steam may be blown out under pressure, which
could cause serious injury. Be sure to wait until the engine has cooled.
Place a thick rag, like a towel, over the radiator cap, and then slowly ro-
tate the cap counterclockwise to the detent to allow any residual pres-
sure to escape. When the hissing sound has stopped, press down on the
cap while turning it counterclockwise, and then remove the cap.
TIP
If coolant is not available, tap water can be temporarily used instead, provided
that it is changed to the recommended coolant as soon as possible.
Wait until the engine
has cooled.
Check the coolant
level in the reservoir
and radiator.Add coolant.
(See TIP.)
The coolant level is
OK.
There is no leakage.
There is leakage.
The coolant level is
low.
Check the cooling
system for leakage.
Have a Yamaha
dealer check and
repair the cooling
system.
Start the engine. If the engine overheats again,
have a Yamaha dealer check and repair the cooling
system.
UB6GE0E0.book Page 37 Wednesday, August 28, 2019 11:11 AM

Consumer information
9-3
9
EAU85300
Vehicle data recording
This model’s ECU stores certain vehi-
cle data to assist in the diagnosis of
malfunctions and for research, statisti-
cal analysis and development purpos-
es.
Although the sensors and recorded
data will vary by model, the main data
points are:
Vehicle status and engine perfor-
mance data
Fuel-injection and emission-relat-
ed data
This data will be uploaded only when a
special Yamaha diagnostic tool is at-
tached to the vehicle, such as when
maintenance checks or service proce-
dures are performed.
Vehicle data uploaded will be handled
appropriately according to the follow-
ing Privacy Policy.
Privacy Policy
Yamaha will not disclose this data to a
third party except in the following cas-
es. In addition, Yamaha may provide
vehicle data to a contractor in order to
outsource services related to the han-
dling of vehicle data. Even in this case,
Yamaha will require the contractor to
properly handle the vehicle data we
provided and Yamaha will appropriate-
ly manage the data.
With the consent of the vehicle
owner
Where obligated by law
For use by Yamaha in litigation
When the data is not related to an
individual vehicle nor owner
https://www.yamaha-motor.eu/eu/
privacy/privacy-policy.aspx
UB6GE0E0.book Page 3 Wednesday, August 28, 2019 11:11 AM

10-1
10
Index
A
ABS ....................................................... 3-15
ABS warning light ................................... 3-3
Air filter element and check hose,
replacing and cleaning ....................... 6-13
B
Battery .................................................. 6-30
Brake and clutch levers, checking and
lubricating ........................................... 6-27
Brake and shift pedals, checking and
lubricating ........................................... 6-26
Brake fluid, changing ............................ 6-23
Brake fluid level, checking .................... 6-22
Brake lever ............................................ 3-14
Brake light switches.............................. 6-20
Brake pedal........................................... 3-14
Brake pedal free play, adjusting ........... 6-20
C
Cables, checking and lubricating ......... 6-25
Care ........................................................ 7-1
Catalytic converter ................................ 3-18
Clutch lever ........................................... 3-13
Clutch lever free play, adjusting ........... 6-18
Coolant ................................................. 6-11
Coolant temperature warning light ......... 3-2
Cowlings, removing and installing .......... 6-7
D
Data recording, vehicle ........................... 9-3
Diagnostic connectors ............................ 9-2
Dimmer switch ...................................... 3-12
Drive chain, cleaning and lubricating .... 6-25
Drive chain slack................................... 6-23
E
Engine break-in....................................... 5-1
Engine idling speed .............................. 6-13
Engine oil and oil filter element ............... 6-8
Engine overheating ............................... 6-37
Engine serial number .............................. 9-1
Engine trouble warning light ................... 3-3
F
Front and rear brake pads, checking.... 6-21
Front brake lever free play, checking ... 6-19
Front fork, checking .............................. 6-28
Fuel ....................................................... 3-16
Fuel consumption, tips for reducing ....... 5-5
Fuel tank cap ........................................ 3-16
Fuel tank overflow hose ........................ 3-18
Fuses, replacing.................................... 6-31
H
Handlebar switches .............................. 3-12Helmet holder ....................................... 3-20
High beam indicator light ....................... 3-2
Horn switch .......................................... 3-12
I
Identification numbers ............................ 9-1
Ignition circuit cut-off system............... 3-21
Indicator lights and warning lights ......... 3-2
L
License plate light bulb, replacing........ 6-34
M
Main switch/steering lock....................... 3-1
Maintenance and lubrication, periodic ... 6-4
Maintenance, emission control
system.................................................. 6-3
Matte color, caution ............................... 7-1
Model label ............................................. 9-1
Multi-function meter unit ........................ 3-4
N
Neutral indicator light ............................. 3-2
P
Parking ................................................... 5-6
Part locations ......................................... 2-1
Pass switch .......................................... 3-12
S
Safety information .................................. 1-1
Seat ...................................................... 3-19
Shifting ................................................... 5-4
Shift light ................................................ 3-3
Shift pedal ............................................ 3-13
Sidestand ............................................. 3-20
Sidestand, checking and lubricating .... 6-27
Spark plug, checking ............................. 6-7
Specifications ......................................... 8-1
Start/Engine stop switch ...................... 3-12
Starting the engine ................................. 5-2
Steering, checking................................ 6-29
Storage ................................................... 7-4
Supporting the motorcycle................... 6-34
Swingarm pivots, lubricating ................ 6-28
T
Tail/brake light ...................................... 6-33
Throttle grip and cable, checking and
lubricating .......................................... 6-26
Throttle grip free play, adjusting........... 6-14
Tires ...................................................... 6-15
Tool kit.................................................... 6-2
Troubleshooting ................................... 6-35
Troubleshooting chart .......................... 6-36
Turn signal indicator light ....................... 3-2
Turn signal light bulb, replacing ........... 6-33
UB6GE0E0.book Page 1 Wednesday, August 28, 2019 11:11 AM