oil YAMAHA RHINO 700 2012 Owners Manual

EVU00050
1 -CONTENTS
LOCATION OF THE WARNING AND
SPECIFICATION LABELS ....................... 1-1
SAFETY INFORMATION ......................... 2-1
DESCRIPTION ........................................ 3-1
INSTRUMENT AND CONTROL
FUNCTIONS ............................................ 4-1
Main switch........................................... 4-1
Indicator lights and warning lights ........ 4-3
Multi-function meter unit ..................... 4-13
Light switch......................................... 4-25
Accelerator pedal ............................... 4-29
Brake pedal ........................................ 4-31
Parking brake lever ............................ 4-31
Drive select lever ................................ 4-33
Fuel tank cap ...................................... 4-33
Doors .................................................. 4-35
Seats .................................................. 4-37
Seat belts ........................................... 4-39
Glove compartment ............................ 4-39
Cup holders ........................................ 4-41
Cargo bed........................................... 4-43
1234
Adjusting the front and rear shock
absorber assemblies (YXR7FB/
YXR700FAB) ................................... 4-49
Adjusting the front shock absorber
assemblies (YXR7FSPB)................. 4-53
Adjusting the rear shock absorber
assemblies (YXR7FSPB)................. 4-67
Trailer hitch bracket and receiver....... 4-79
Auxiliary DC jack ................................ 4-79
FOR YOUR SAFETY –
PRE-OPERATION CHECKS ................... 5-1
Front and rear brakes .......................... 5-7
Fuel .................................................... 5-11
Engine oil ........................................... 5-19
Coolant............................................... 5-21
Final gear oil ...................................... 5-23
Differential gear oil ............................. 5-23
Accelerator pedal ............................... 5-25
Seat belts ........................................... 5-25
Steering.............................................. 5-27
Fittings and fasteners......................... 5-27
Instruments, lights and switches ........ 5-29
Control cables .................................... 5-29
5
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PERIODIC MAINTENANCE AND
ADJUSTMENT ......................................... 8-1
Owner’s manual and tool kit ................. 8-5
Periodic maintenance chart for the
emission control system ..................... 8-7
General maintenance and lubrication
chart ................................................... 8-8
Hood ................................................... 8-17
Console .............................................. 8-21
Engine oil and oil filter cartridge ......... 8-25
Final gear oil ....................................... 8-39
Differential gear oil ............................. 8-47
Coolant ............................................... 8-55
Axle boots........................................... 8-59
Spark plug inspection ......................... 8-61
Cleaning the air filter element............. 8-67
Drive select lever box check hose ...... 8-79
V-belt cooling duct check hose........... 8-79
V-belt case drain plug......................... 8-81
Cleaning the spark arrester ................ 8-83
Valve clearance .................................. 8-85
Brakes ................................................ 8-87
Checking the front and rear brake
pads ................................................. 8-89
Checking the parking brake pads ....... 8-91
Checking the brake fluid level ............ 8-93
Brake fluid replacement...................... 8-99
8
Checking the brake pedal .................. 8-99
Parking brake lever free play
adjustment ..................................... 8-101
Brake light switch adjustment .......... 8-105
Cable inspection and lubrication ...... 8-107
Brake pedal and accelerator pedal
lubrication ...................................... 8-109
Rear knuckle upper and lower pivot
lubrication (left and right) ............... 8-111
Steering shaft lubrication ................. 8-115
Wheel removal ................................. 8-115
Tire replacement .............................. 8-117
Wheel installation ............................. 8-119
Battery.............................................. 8-121
Jump-starting ................................... 8-131
Fuse replacement ............................ 8-137
Replacing a headlight bulb............... 8-143
Headlight beam adjustment ............. 8-149
Tail/brake light bulb replacement ..... 8-151
Troubleshooting ............................... 8-157
Troubleshooting charts .................... 8-159
CLEANING AND STORAGE ................... 9-1
A. Cleaning .......................................... 9-1
B. Storage ............................................ 9-7
SPECIFICATIONS................................. 10-1
910
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3-1
EVU00080
1 -DESCRIPTION
1. Headlights
2. Front shock absorber assembly
3. Brake fluid reservoir
4. Air filter element
5. V-belt case
6. Driver seat
7. Driver seat belt
8. Cargo bed
9. Tail/brake lights
10. Rear shock absorber assembly
11. Cargo bed release levers
12. Spark plug
13. Door
CBA 089
14. Spark arrester
15. Passenger seat belt
16. Sun top (YXR7FSPB)
17. Passenger seat
18. Passenger handhold
19. Engine oil dipstick
20. Battery
21. Fuses
22. Coolant reservoir
23. Radiator cap
24. Oil filter cartridge
25. Fuel tank cap
I H G F EJKLM
AC N O D
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4-65
TIPAlthough the total number of clicks of a damping
force adjusting mechanism may not exactly match
the above specifications due to small differences
in production, the actual number of clicks always
represents the entire adjusting range. To obtain a
precise adjustment, it would be advisable to check
the number of clicks of each damping force adjust-
ing mechanism and to modify the specifications as
necessary.
WARNING


Suspension components become hot dur-
ing operation. Never touch the compres-
sion damping force adjusting screw, the
rebound damping force adjusting screw or
the oil reservoir with your bare hand or
skin until suspension components have
cooled.


Always adjust the shock absorber assem-
blies on the left and right side to the same
setting. Uneven adjustment can cause
poor handling and loss of stability, which
could lead to an accident.
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4-77
TIPAlthough the total number of clicks of a damping
force adjusting mechanism may not exactly match
the above specifications due to small differences
in production, the actual number of clicks always
represents the entire adjusting range. To obtain a
precise adjustment, it would be advisable to check
the number of clicks of each damping force adjust-
ing mechanism and to modify the specifications as
necessary.
WARNING


Suspension components become hot dur-
ing operation. Never touch the compres-
sion damping force adjusting screw, the
rebound damping force adjusting screw or
the oil reservoir with your bare hand or
skin until suspension components have
cooled.


Always adjust the shock absorber assem-
blies on the left and right side to the same
setting. Uneven adjustment can cause
poor handling and loss of stability, which
could lead to an accident.
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5-1
EVU01200
1 -FOR YOUR SAFETY – PRE-OPERATION CHECKS
Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always fol-
low the inspection and maintenance procedures and schedules described in the Owner’s Manual.
WARNING
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equip-
ment damage. Do not operate the vehicle if you find any problem. If a problem cannot be corrected
by the procedures provided in this manual, have the vehicle inspected by a Yamaha dealer.Before using this vehicle, check the following points:
ITEM ROUTINE PAGE
BrakesCheck operation, free play, fluid level, and fluid leakage.
Fill with DOT 4 brake fluid if necessary.5-7–5-9, 8-87–8-89,
8-93–8-97, 8-103
Parking brakeCheck for proper operation, condition, and free play. 8-91, 8-99–8-101
FuelCheck fuel level.
Fill with fuel if necessary.5-11–5-17
Engine oilCheck oil level.
Fill with oil to proper level if necessary.5-19, 8-25–8-37
CoolantCheck coolant level.
Fill with coolant if necessary.5-21, 8-55–8-57
Final gear oil/
Differential gear oilCheck for leakage. 5-23, 8-39–8-53
Accelerator pedalCheck for proper accelerator pedal operation. 5-25
Seat beltsCheck for proper operation and belt wear. 5-25
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5-19
EVU00410
Engine oil
Make sure the engine oil is at the specified level.
Add oil as necessary. (See pages 8-25–8-37.)NOTICE

In order to prevent clutch slippage (since
the engine oil also lubricates the clutch),
do not mix any chemical additives with oil.
Do not use oils with a diesel specification
of “CD” or oils of a higher quality than
specified. In addition, do not use oils la-
beled “ENERGY CONSERVING II” or high-
er.


Make sure that no foreign material enters
the crankcase.
Recommended engine oil type and
quantity:
See pages 10-1–10-2.
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5-23
EVU00430
Final gear oil
Make sure the final gear oil is at the specified level.
Add oil as necessary. (See pages 8-39–8-45 for
details.)
If desired, an SAE 80W-90 hypoid gear oil may be
used for all conditions.TIPTIPGL-4 is a quality and additive rating; GL-5 or GL-6
rated hypoid gear oils may also be used.
EVU00440
Differential gear oil
Make sure the differential gear oil is at the speci-
fied level. Add oil as necessary. (See pages 8-47–
8-53 for details.)Recommended oil:
SAE 80 API GL-4 Hypoid gear oil
Recommended oil:
SAE 80 API GL-4 Hypoid gear oil
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8-8
EVU01650
General maintenance and lubrication chart
ITEM ROUTINEWhichever
comes firstINITIAL EVERY
month136612
km
(mi)320
(200)1200
(750)2400
(1500)2400
(1500)4800
(3000)
hours 20 75 150 150 300
Cooling system*Check coolant leakage.
Repair if necessary.
Replace coolant every 24 months.
Air filter elementClean.
Replace if necessary.Every 20–40 hours
(More often in wet or dusty areas.)
Engine oilReplace (warm engine before draining).Engine oil filter cartridgeReplace.Final gear oil
Check oil level/oil leakage.
Replace.Differential gear oil
Front brake*Check operation/brake pad wear/fluid leakage/see page 8-9.
Correct if necessary. Replace pads if worn to the limit.Rear brake*Check operation/brake pad wear/fluid leakage/see page 8-9.
Correct if necessary. Replace pads if worn to the limit.Parking brake*Check operation and free play/brake pad wear.
Correct if necessary. Replace pads if worn to the limit.Accelerator pedal*Check operation and free play.V-belt*Check operation.
Check for wear, cracks, or damage.Wheels*Check balance/damage/runout.
Repair if necessary.Wheel bearings*Check bearing assemblies for looseness/damage.
Replace if damaged.Front and rear
suspension*Check operation and for leakage.
Correct if necessary.Steering system*Check operation and for looseness/Replace if damaged.
Check toe-in/Adjust if necessary.Rear upper and lower
knuckle pivots*Lubricate with lithium-soap-based grease.
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8-11
FVU01650
Tableau des entretiens et graissages périodiques
ÉLÉMENT VÉRIFICATIONLe plus court
des deux
intervallesINITIAL CHAQUE
mois136612
km
(mi)320 (200) 1200 (750)2400
(1500)2400
(1500)4800
(3000)
heures 20 75 150 150 300
Circuit de refroidissement*Contrôler l’absence de fuite de liquide de refroidissement.
Réparer si nécessaire.
Remplacer le liquide de refroidissement tous les 24 mois.
Élément du filtre à airNettoyer.
Remplacer si nécessaire.Toutes les 20 à 40 heures (plus souvent dans les régions
humides ou poussiéreuses)
Huile moteurChanger (chauffer le moteur avant de vidanger).Cartouche de filtre à huileRemplacer.Huile de couple conique
arrièreContrôler le niveau d’huile et l’absence de fuite.
Remplacer.Huile de différentiel
Frein avant*Contrôler le fonctionnement, l’usure des plaquettes de frein et
l’absence de fuite. Voir page 8-12.
Corriger si nécessaire. Remplacer les plaquettes si usées jusqu’à la
limite.Frein arrière*Contrôler le fonctionnement, l’usure des plaquettes de frein et
l’absence de fuite. Voir page 8-12.
Corriger si nécessaire. Remplacer les plaquettes si usées jusqu’à la
limite.Frein de stationnement*Contrôler le fonctionnement, la garde et l’usure des plaquettes de frein.
Corriger si nécessaire. Remplacer les plaquettes si usées jusqu’à la
limite.Pédale d’accélérateur*Contrôler le fonctionnement et la garde.Courroie trapézoïdale*Contrôler le fonctionnement.
Contrôler l’usure, les craquelures ou autre endommagement.Roues*Contrôler l’équilibre, l’endommagement et le voile.
Réparer si nécessaire.Roulements de roue*Contrôler l’absence de jeu et d’endommagement.
Remplacer en cas d’endommagement.1RB60-EE.book Page 11 Thursday, April 7, 2011 10:43 AM