differential YAMAHA RHINO 700 2013 User Guide

5-7
EVU00430Final gear oil
Make sure the final gear oil is at the specified
level. Add oil as necessary. (See pages 8-15–
8-18 for details.)
If desired, an SAE 80W-90 hypoid gear oil
may be used for all conditions.TIPTIPGL-4 is a quality and additive rating; GL-5 or
GL-6 rated hypoid gear oils may also be used.EVU00440Differential gear oil
Make sure the differential gear oil is at the
specified level. Add oil as necessary. (See
pages 8-18–8-21 for details.)
EVU00450Accelerator pedal
Check to see that the accelerator pedal oper-
ates correctly. It must operate smoothly and
spring back to the idle position fully when re-
leased. Have a Yamaha dealer repair as nec-
essary for proper operation.EVU00460Seat belts
Make sure that the seat belts are not frayed,
torn, stretched, or damaged. The seat belts
must move smoothly when pulled out and re-
tract on its own when released. The seat belts
must also lock up when quickly pulled out.
The latch plate should click securely into the
buckle and release when the release button is
pushed firmly. Wash off any dirt or mud that
could affect operation. Have a Yamaha dealer
repair as necessary for proper operation.
Recommended oil:
SAE 80 API GL-4 Hypoid gear oil
Recommended oil: SAE 80 API GL-4 Hypoid gear oil
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6-6
5B410009On-Command four-wheel-drive switch and
differential gear lock switch
You may notice that the vehicle handles dif-
ferently in “2WD”, “4WD”, and “LOCK”. For
example, you should expect that the vehicle
will require more effort to turn in “LOCK”. Al-
ways stop the vehicle before changing be-
tween “2WD” and “4WD” or “4WD” and
“LOCK”.“2WD”/“4WD”
To change from “2WD” to “4WD”, stop the ve-
hicle, and then set the switch to “4WD”. When
the vehicle is in four-wheel drive, the four-
wheel-drive indicator “ ” will come on in the
multi-function display. To change from “4WD”
to “2WD”, stop the vehicle, and then set the
switch to “2WD”.
1. On-Command four-wheel-drive switch “2WD”/“4WD”
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6-7
On-Command differential gear lock switch
“4WD”/“LOCK”1. On-Command differential gear lock switch “4WD”/“LOCK”
2. Differential gear lock lever
To lock the differential gear in four-wheel
drive, stop the vehicle, make sure the On-
Command four-wheel-drive switch is set to
“4WD”, move the differential gear lock lever to
positiona, and then set the switch to
“LOCK”. When the differential gear is locked,
the differential gear lock indicator light “DIFF.
LOCK” will come on along with the differential
gear lock indicator “ ” in the multi-function
display. To unlock the differential gear, stop
the vehicle and set the switch to “4WD”.●
When the switch is set to “LOCK” or “4WD”,
the differential gear lock indicator and indi-
cator light will flash until the differential gear
is completely locked or unlocked.
●
When the indicator and indicator light are
flashing, turning the steering wheel back
and forth will help the differential gear lock
to engage or disengage.
DIFF.
LOCK
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6-8
●
Driving before the differential gear is prop-
erly engaged or disengaged (e.g., when the
indicator and indicator light are flashing) will
cause the engine speed to be limited until
the differential gear is completely engaged
or disengaged.
EVU01210Parking
When parking, stop the engine and shift the
drive select lever into the neutral position. Ap-
ply the parking brake to help prevent the vehi-
cle from rolling. See pages 7-18–7-19 for
more information on parking and parking on a
slope.
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7-14
Wear eye protection when operating or riding
the vehicle to reduce the risk of a serious ac-
cident or injury. Eye protection, such as a face
shield or goggles, may reduce the risk of for-
eign material getting in your eyes and help
prevent loss of vision.
Practice for new Rhino users
You should become familiar with the perfor-
mance characteristics of the vehicle in a large,
flat area that is free of obstacles and other ve-
hicles. Practice controlling the accelerator
pedal, brakes, steering, and drive select lever.
Drive at slow speeds with gradual accelera-
tion and turning. Practice smooth throttle ap-
plication. Practice slowing down before
turning. Practice maintaining a steady throttle
through the turn. Avoid higher speeds until
you are thoroughly familiar with the operation
of your vehicle. Remember, driving aggres-
sively or making abrupt maneuvers even on
flat, open areas can cause side rollovers.Become familiar with the way the vehicle feels
in low and high ranges, first in two-wheel drive
“2WD” and then in four-wheel drive “4WD”
and four-wheel drive with the differential
locked “LOCK”. Steering may take more effort
in four-wheel drive with the differential locked
“LOCK”. Also practice driving in reverse.
Take the time to learn basic operation of the
vehicle before attempting more difficult ma-
neuvers.1RB7A_EE.book Page 14 Tuesday, April 24, 2012 9:07 AM

8-5
EVU01650General maintenance and lubrication chart
ITEMROUTINEWhichever
comes first INITIAL
EVERY
month136612 km
(mi) 320
(200) 1200
(750) 2400
(1500) 2400
(1500) 4800
(3000)
hours 20 75 150 150 300
Cooling system* Check coolant leakage.
Repair if necessary.
Replace coolant every 24 months.
Air filter element
Clean.
Replace if necessary. Every 20–40 hours
(More often in wet or dusty areas.)
Engine oil Replace (warm engine before draining).Engine oil filter cartridge Replace.Final gear oil
Check oil level/oil leakage.
Replace.Differential gear oil
Front brake* Check operation/brake pad wear/fluid leakage/see page 8-6.
Correct if necessary. Replace pads if worn to the limit.Rear brake* Check operation/brake pad wear/fluid leakage/see page 8-6.
Correct if necessary. Replace pads if worn to the limit.Parking brake*
Check operation and free play/brake pad wear.
Correct if necessary. Replace pads if worn to the limit.Accelerator pedal*
Check operation and free play.V-belt* Check operation.
Check for wear, cracks, or damage.Wheels* Check balance/damage/runout.
Repair if necessary.Wheel bearings*
Check bearing assemblies for looseness/damage.
Replace if damaged.Front and rear
suspension* Check operation and for leakage.
Correct if necessary.Steering system*
Check operation and for looseness/Replace if damaged.
Check toe-in/Adjust if necessary.Rear upper and lower
knuckle pivots* Lubricate with lithium-soap-based grease.1RB7A_EE.book Page 5 Tuesday, April 24, 2012 9:07 AM

8-18
9. Install the final gear case guard by install-ing the bolts and the collars, and then
tightening the bolts to the specified
torque.
5B410014Differential gear oil
Checking the differential gear oil level1. Park the vehicle on a level surface.
2. Remove the differential gear oil filler bolt and its gasket, and then check the oil lev-
el. It should be up to the brim of the filler
hole.
3. If the level is low, add sufficient oil of the
recommended type to raise it to the spec-
ified level. NOTICE: Be sure no foreign
material enters the differential gear
case.
Tightening torque:
Final gear case guard bolt: 7 Nm (0.7 m·kgf, 5.1 ft·lbf)
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8-19
1. Differential gear oil filler bolt
2. Gasket 3. Differential gear oil
4. Correct oil level
4. Check the gasket for damage, and re-
place it if necessary.
5. Install the differential gear oil filler bolt
and its gasket, and then tighten the bolt
to the specified torque.
1
2
3
4
Tightening torque:Differential gear oil filler bolt:
23 Nm (2.3 m·kgf, 17 ft·lbf)
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8-20
Changing the differential gear oil1. Park the vehicle on a level surface.
2. Remove the differential gear case guard by removing the bolts and the collars.1. Differential gear case guard
2. Bolt and collar ( × 7)
3. Place an oil pan under the differential
gear case to collect the used oil.
4. Remove the differential gear oil filler bolt,
the differential gear oil drain bolt and their
gasket to drain the oil.1. Differential gear oil drain bolt
2. Gasket5. Install the differential gear oil drain boltand its new gasket, and tighten the bolt to
the specified torque.
1
2
2 2
12
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8-21
6. Refill the differential gear case with therecommended oil. NOTICE: Be sure no
foreign material enters the differential
gear case.
7. Check the oil filler bolt gasket for dam- age, and replace it if necessary.
8. Install the differential gear oil filler bolt
and its gasket, and then tighten the bolt
to the specified torque. 9. Check for oil leakage. If oil leakage is
found, check for the cause.
10. Install the differential gear case guard by
installing the bolts and the collars, and
then tightening the bolts to the specified
torque.
Tightening torque:
Differential gear oil drain bolt: 9.8 Nm (0.98 m·kgf, 7.1 ft·lbf)
Recommended oil: SAE 80 API GL-4 Hypoid gear oil
Oil quantity: 0.18 L (0.19 US qt, 0.16 Imp.qt)
Tightening torque: Differential gear oil filler bolt:
23 Nm (2.3 m·kgf, 17 ft·lbf)
Tightening torque:Differential gear case guard bolt: 7 Nm (0.7 m·kgf, 5.1 ft·lbf)
1RB7A_EE.book Page 21 Tuesday, April 24, 2012 9:07 AM