YAMAHA SUPERJET 2007 Workshop Manual
Manufacturer: YAMAHA, Model Year: 2007, Model line: SUPERJET, Model: YAMAHA SUPERJET 2007Pages: 78, PDF Size: 4.6 MB
Page 51 of 78
Operation
44
EJU33360
Post-operation care
To keep your watercraft in top shape, always
take it out of the water after using it and per-
form the following procedures. Leaving the
watercraft in the water for extended periods
will accelerate the rate of normal deterioration
of the jet unit components and hull finish. Ma-
rine organisms and corrosion are some of the
conditions that can adversely affect the life of
many watercraft components.
(1) Remove the watercraft from the water.
(2) Wash down the hull, steering pole, han-
dlebars, and jet unit with fresh water.
(3) Remove the hood and check the engine
compartment for water. To drain excess
water, turn the watercraft on its port (left)
side. If necessary, turn the watercraft up-
side down to drain the water completely.
CAUTION:
ECJ00580
Place a suitable clean cloth or carpeting
underneath the watercraft to protect it
from abrasions and scratches.
Always turn the watercraft over onto its
port (left) side.
When turning the watercraft onto its
side or inverting it, support the bow and
secure the steering pole, otherwise the
steering pole and handlebars could be
bent or damaged.
NOTE:
This watercraft is equipped with an automatic
bilge draining system that removes water
from the engine compartment while you are
underway. However, some residual water will
remain.
(4) Place the watercraft in a horizontal posi-
tion.(5) Flush the cooling system to prevent it
from clogging with salt, sand, or dirt. (See
page 46 for flushing procedures.)
(6) Drain residual water from the exhaust
system by alternately squeezing and re-
leasing the throttle lever for 10 to 15 sec-
onds while the engine is running.
CAUTION:
ECJ00560
Do not run the engine for more than 15
seconds, otherwise the engine could over-
heat.
(7) If the watercraft will be stored for a week
or more, lubricate internal engine compo-
nents to help prevent corrosion. (See
page 47 for lubrication procedures.)
(8) Rinse the engine and engine compart-
ment with a small amount of water.
CAUTION:
ECJ00570
Do not use high-pressure water when rins-
ing the engine or engine compartment as
severe engine damage could result.
(9) Wipe the engine and engine compart-
ment dry with a clean cloth (repeat step 3,
if necessary).
(10) Wipe the hull, steering pole, handlebars,
and jet unit dry with a clean cloth.
(11) Spray a rust inhibitor on metallic parts to
minimize corrosion.
(12) Allow the engine compartment to air dry
completely before installing the hood.
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Operation
45
EJU33420
Transporting
WARNING
EWJ00750
Always turn the fuel cock knob to “OFF”
when transporting the watercraft, other-
wise fuel could leak out into the engine or
engine compartment, which would create
a fire hazard.
Transport this watercraft using a special trail-
er that incorporates a hole into which the pin
can be inserted and locked after passing it
through the bow rope hole.
After securing the bow with the pin, secure the
stern with ropes or tie downs routed over thegunwale. Use a rubber shock cord to secure
the steering pole.
CAUTION:
ECJ00630
Do not route ropes or tie downs over the
steering pole, as they could damage it.
Also, wrap the ropes or tie downs with
towels or rags where they touch the
body of the watercraft to avoid scratch-
ing or damage.
Do not transport the watercraft with the
steering pole up, otherwise the steering
pole could be damaged.
1Pin
2Bow rope hole
1Rubber shock cord
2Tie down
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Maintenance and care
46
EJU33480
Storage
WARNING
EWJ00320
Always turn the fuel cock knob to “OFF”
when storing the watercraft, otherwise
fuel could leak out into the engine or en-
gine compartment, which would create a
fire hazard.
Storage for long periods of time, such as win-
ter storage, requires preventive maintenance
to ensure against deterioration. It is advisable
to have the watercraft serviced by a Yamaha
dealer prior to storage. However, the following
procedures can be performed by the owner.
EJU33510Flushing the cooling system
Flushing the cooling system is essential to
prevent it from clogging with salt, sand, or dirt.
CAUTION:
ECJ00120
Do not supply water to the cooling water
passages when the engine is not run-
ning. The water could flow back through
the muffler into the crankcase, causing
severe engine damage.
Do not run the engine for more than 15
seconds on land without supplying wa-
ter, otherwise the engine could over-
heat.
(1) Remove the watercraft from the water
and place it in a horizontal position.
(2) Remove the flushing hose connector
cap, and then insert the garden hose
adapter into the flushing hose connector
and turn it until it is securely connected.
(3) Connect the garden hose adapter to a
water tap using a garden hose.
NOTE:
A garden hose is not included and must be
purchased separately.
(4) Start the engine, and then immediately
turn the water supply on until water flows
out continually from the cooling water pi-
lot outlet.
(5) Run the engine at idling speed for about
3 minutes watching the engine condition.
If the engine stops while flushing, turn the
water supply off immediately and repeat
the above steps.
(6) Turn the water supply off, and then force
the remaining water out of the cooling
water passages by alternately squeezing
and releasing the throttle lever for 10 to
15 seconds.
(7) Stop the engine.
1Garden hose adapter
2Flushing hose connector
3Flushing hose connector cap
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Maintenance and care
47
(8) Remove the garden hose adapter and in-
stall the flushing hose connector cap.
EJU33560Lubrication
WARNING
EWJ00300
To reduce the risk of fire or explosion:
Never pour or spray gasoline, or any sub-
stance other than a rust inhibitor through
the hole in the carburetor silencer cover.
CAUTION:
ECJ00150
Be sure to install the silencer cap se-
curely after fogging the engine, other-
wise water could enter the engine and
cause damage.
Do not run the engine for more than 15
seconds on land, otherwise the engine
could overheat.
(1) Remove the silencer cap.
(2) Start the engine with the watercraft in a
well-ventilated area.
(3) With the engine running at a fast idle,
quickly spray as much rust inhibitor as
possible through the hole in the silencer
cover. Keep spraying until the engine
stalls (or a maximum of 15 seconds).
(4) Install the silencer cap securely.
(5) Lubricate all cables such as the throttle,
choke, and steering cables.
NOTE:
Use a suitable marine grease applicator to
pressure-lubricate the cables and purge out
any moisture between the inner and outer ca-
bles.
(6) Lubricate the areas of the watercraft
specified in “Lubrication points” on page
57.
EJU33640Fuel system
WARNING
EWJ00290
GASOLINE AND ITS VAPORS ARE HIGH-
LY FLAMMABLE AND EXPLOSIVE!
Do not smoke when refueling, and keep
away from sparks, flames, and other
sources of ignition.
Stop the engine before refueling.
Refuel in a well-ventilated area with the
watercraft in a horizontal position.
Do not stand or sit on the watercraft
while refueling in case of fire.
Take care not to spill gasoline. If gaso-
line spills, wipe it up immediately with
dry rags. Always properly dispose of
gasoline-soaked rags.
Avoid overfilling the fuel tank. Stop fill-
ing when the fuel level just reaches the
bottom of the filler tube. Do not fill up the
filler tube because fuel expands as it
warms up and could overflow. If tempo-
rarily leaving the watercraft with a full
fuel tank, do not leave it in direct sun-
light. Leave it in a well-ventilated area
with the watercraft in a horizontal posi-
tion.
Tighten the fuel tank filler cap securely
after refueling.
If you should swallow some gasoline, in-
hale a lot of gasoline vapor, or get gaso-
1Silencer cap
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Page 55 of 78
Maintenance and care
48
line in your eyes, get immediate medical
attention.
If any gasoline spills on your skin or
clothing, immediately wash the affected
area with soap and water and change
your clothes.
Draining the fuel system prevents buildup of
varnishes and other harmful deposits that re-
sult when gasoline sits for a long period of
time.
To drain the fuel system:
(1) Turn the fuel cock knob to “OFF”.
(2) Drain the fuel tank using a siphon.
EJU33680Battery
If the watercraft will not be used for more than
a month, remove the battery from the water-
craft and store it in a cool, dry place.
(1) Disconnect the negative (–) battery lead
first, then the positive (+) battery lead and
breather hose, and then remove the bat-
tery from the watercraft.
(2) Clean the battery casing using fresh wa-
ter.
(3) If the battery terminals are dirty or corrod-
ed, clean them with a wire brush.
(4) Fully charge the battery.
(5) Apply Yamaha Marine Grease or
Yamaha Grease A to the battery termi-
nals, and then store the battery in a cool,
dry place.
(6) Check the battery at least once every 2
months and fully charge it if necessary.
CAUTION:
ECJ00100
Always keep the battery charged. Storing
a discharged battery can cause permanent
battery damage.
To check the condition of the battery, check
the specific gravity of the electrolyte or mea-
sure the voltage at both battery terminals.Charge the battery if the voltage is less than
12 volts.
It is recommended to have a Yamaha dealer
check the specific gravity and charge the bat-
tery. If you maintain the battery yourself, be
sure to read and follow the instructions provid-
ed with the battery tester and charger you
use.
EJU33700Cleaning the watercraft
Clean the watercraft before storing it for a long
period.
(1) Wash down the hull, handlebars, and jet
unit with fresh water.
(2) Rinse the engine and bilge area with
fresh water. Drain all of the water and
wipe up any remaining moisture with
clean, dry rags.
CAUTION:
ECJ00110
Do not use high-pressure water when rins-
ing the engine and bilge area as severe en-
gine damage could result.
(3) Spray the engine’s exterior with a rust in-
hibitor and lubricant.
(4) Wax the hull with a non-abrasive wax.
(5) Wipe all vinyl and rubber components,
such as the engine compartment seals,
with a vinyl protectant.
NOTE:
Do not use vinyl protectant on the riding tray,
because it will make it slippery.
Specific gravity (for reference):
1.28 at 20 °C (68 °F)
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Maintenance and care
49
EJU33760
Maintenance and adjustments
Periodic inspection, adjustment, and lubrica-
tion will keep your watercraft in the safest and
most efficient condition possible. Safety is an
obligation of the watercraft owner. Proper
maintenance must be carried out to keep the
exhaust emission and sound levels within the
regulated limits. The most important points of
watercraft inspection, adjustment, and lubri-
cation are explained on the following pages.
See a Yamaha dealer for genuine Yamaha re-
placement parts and optional accessories de-
signed for your watercraft.
Remember, failures that are the result of the
installation of parts or accessories which are
not qualitatively equivalent to genuine
Yamaha parts are not covered by the limited
warranty.
Maintenance, replacement, or repair of the
emission control devices and system may
be performed by any marine SI engine re-
pair establishment or individual. Warranty
repair, however, must be performed at an
authorized Yamaha marine dealership.
WARNING
EWJ00310
Be sure to shut the engine off when you
perform maintenance unless otherwise
specified, otherwise an accident or inju-
ry could result from unexpected opera-
tion, moving parts, or electric shock. If
the owner is not familiar with watercraft
servicing, this work should be done by a
Yamaha dealer. Improperly serviced
components could fail or stop operating
correctly, which could result in an acci-
dent.
Modifications to this watercraft not ap-
proved by Yamaha may cause loss of
performance or excessive noise and ex-
haust emissions, or render it unsafe foruse. Consult a Yamaha dealer before at-
tempting any modifications.
EJU33780Owner’s/operator’s manual and tool
kit
It is advisable to always carry the owner’s/op-
erator’s manual and tool kit with you whenev-
er you use the watercraft. For your
convenience, a storage pouch is provided on
the watercraft for the manual and tool kit.
NOTE:
To protect these materials from water dam-
age, it would be a good idea to put them in a
waterproof bag.
The service information included in this man-
ual is intended to provide you, the owner, with
the necessary information for completing your
own preventive maintenance and minor re-
pairs. The tools provided in the tool kit are suf-
ficient for this purpose, except that a torque
1Storage pouch
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Maintenance and care
50
wrench may also be necessary to tighten nuts
and bolts.
1Tool bag
2Screwdriver
314/21 mm box wrench
4Pliers
5Open-end wrench
610/12 mm box wrench
7Garden hose adapter
8Spark plug (one included for each cylinder)
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Maintenance and care
51
EJU33820Periodic maintenance chart
The following chart gives general guidelines for periodic maintenance. However, maintenance
may need to be performed more frequently depending on your operating conditions.
This “” mark indicates maintenance that you may do yourself.
This “” mark indicates work to be done by a Yamaha dealer.
* This operation should be performed after every use.
Item OperationInitial Thereafter every
Page 10
hours50
hours100
hours100
hours200
hours
6
months12
months12
months24
months
Spark plugsCheck, clean, adjust 56
Lubrication pointsLubricate 57
Intermediate hous-
ingLubricate 57
Fuel systemCheck 52
Fuel filterCheck, clean, replace 52
Fuel tankCheck, clean 52
CarburetorCheck, adjust 60
Trolling speedCheck, adjust 60
Carburetor throt-
tle shaftCheck—
Cooling water pas-
sagesFlush
*46
Bilge strainerClean—
ImpellerCheck—
Jet thrust nozzle
angleCheck, adjust 52
Handlebar pivot
shaftCheck—
Steering frictionCheck, adjust 53
Throttle cableCheck, adjust 55
Choke cableCheck, adjust 58
BatteryCheck, charge 59
Rubber couplingCheck—
Engine mountCheck—
Nuts and boltsCheck—
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Maintenance and care
52
EJU34200Checking the fuel system
WARNING
EWJ00370
Gasoline is highly flammable and explo-
sive. Failure to check for and repair any
fuel leakage could result in a fire or explo-
sion. A fire or explosion can cause severe
injury or death. Shut the engine off. Do not
smoke. Avoid spilling gasoline.
Check the fuel system for leaks, cracks, and
malfunctions. If any problem is found, do the
necessary repair or replacement as required.
If repair is necessary, consult a Yamaha deal-
er.
Check:
Carburetor for leakage.
Fuel pump for malfunction and leakage.
Fuel tank filler cap and seal for damage.
Fuel in fuel tank for water and dirt.
Fuel tank for damage, cracks, and leakage.
Fuel hoses and joints for damage, cracks,
and leakage.
Fuel filter for leakage.
Fuel cock for leakage.
Air vent check valve for leakage.EJU34220Fuel filter
This watercraft is equipped with a one-piece,
disposable fuel filter. The fuel filter should be
replaced after the initial 10 hours or first
month of operation and every 200 hours or 24
months thereafter, or if water is found in the fil-ter. Have a Yamaha dealer replace the fuel fil-
ter if necessary.
WARNING
EWJ00360
Do not try to replace the fuel filter yourself.
An incorrectly installed filter can leak gas-
oline, which could result in a fire or explo-
sion. If necessary, have a Yamaha dealer
replace the fuel filter.
EJU34230Fuel tank
Check the fuel tank for leakage and for water
in the tank. If water is found in the fuel system,
or if the fuel tank needs to be cleaned, have a
Yamaha dealer service the watercraft.
EJU34320Checking the jet thrust nozzle angle
Check the handlebars and jet thrust nozzle for
smooth operation.
1Fuel filter
1Fuel tank
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Maintenance and care
53
Turn the handlebars as far as possible to the
right and left and check that the difference of
distances A and B between the jet thrust noz-
zle and the nozzle is within specification.
If the steering is stiff or misadjusted, have a
Yamaha dealer service it.
EJU34330Adjusting the steering friction
The amount of friction in the steering can be
adjusted to suit operator preference.To adjust the steering friction:
(1) Remove the four screws, and then re-
move the handlebar cover.
(2) Turn the handlebars as far as possible to
the right.
(3) Loosen the locknut.
(4) Tighten or loosen the adjusting nut until
the desired amount of friction is obtained.
(5) Hold the adjusting nut with one wrench
while tightening the locknut with another
wrench.
(6) Install the handlebar cover and the four
screws.
EJU31280Adjusting the jet thrust nozzle angle
The angle of the jet thrust nozzle can be ad-
justed to suit operator preference. Difference of A and B:
Maximum 5 mm (0.20 in)
1Adjusting nut
2Locknut
Tightening torque:
29.0 Nm (21.4 ft-lb) (2.96 kgf-m)
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