cooling YAMAHA SUPERJET 2009 Owners Manual

Table of contents
General and important labels ........... 1
Identification numbers .................... 1
Primary Identification (PRI-ID)
number ........................................... 1
Craft Identification Number (CIN) ...... 1
Engine serial number ........................ 1
Important labels .............................. 2
Warning labels ................................... 3
Other labels ....................................... 6
Safety information ............................. 7
Limitations on who may operate
the watercraft .............................. 7
Cruising limitations ......................... 8
Operation requirements ................. 9
Recommended equipment ........... 11
Hazard information ....................... 12
Watercraft characteristics ............. 12
Safe boating rules ........................ 13
Enjoy your watercraft
responsibly ................................ 14
Features and functions ................... 15
Location of main components ...... 15
Operation of controls and other
functions .................................... 17
Hood ................................................ 17
Fuel tank filler cap ........................... 18
Fuel cock knob ................................ 18
Engine stop switch .......................... 19
Engine shut-off switch ..................... 19
Start switch ...................................... 20
Choke knob ..................................... 20
Throttle lever ................................... 20
Cooling water pilot outlet ................. 20
Steering system ............................... 21
Steering pole ................................... 22
Bow rope hole ................................. 22
Stern rope hole ................................ 22
Engine overheat warning system .... 22
Storage pouch ................................. 23
Operation ......................................... 24
Fuel and oil .................................. 24
Fuel ................................................. 24
2-stroke engine oil ........................... 24
Mixing fuel and oil ............................ 24
Filling the fuel tank .......................... 25
Pre-operation checks ................... 26
Pre-operation check list ................... 26
Pre-operation check points .............. 27
Operation ..................................... 32
Engine break-in ............................... 32
Launching the watercraft ................. 32
Starting the engine .......................... 32
Stopping the engine ........................ 34
Leaving the watercraft ..................... 34
Operating your watercraft ............ 35
Getting to know your watercraft ....... 35
Learning to operate your
watercraft ..................................... 35
Operating positions ......................... 36
Starting the watercraft ..................... 36
Boarding and starting in deep
water ............................................ 38
Capsized watercraft ......................... 39
Turning the watercraft ..................... 40
Stopping the watercraft ................... 41
Beaching the watercraft ................... 42
Operating in weeded areas ............. 42
Post-operation care ...................... 42
Transporting ................................. 43
Maintenance and care .................... 45
Storage ........................................ 45
Flushing the cooling system ............ 45
Lubrication ....................................... 46
Battery ............................................. 46
Cleaning the watercraft ................... 47
Maintenance and adjustments ..... 47
Owner’s/operator’s manual and
tool kit ........................................... 47
Periodic maintenance chart ............. 49
Checking the fuel system ................ 51
Checking the jet thrust nozzle
angle ............................................ 51
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Features and functions
15
EJU31010
Location of main components
1Bow rope hole
2Steering pole
3Steering pole cover
4Hood
5Cooling water pilot outlet
6Fuel tank filler cap
7Ride plate
8Jet thrust nozzle
9Stern rope hole
10Riding tray
11Hood latch
12Handlebars
13Storage pouch
14Jet intake
15Intake grate
16Drive shaft
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Features and functions
20
is not running to prevent unauthorized use by
children or others.
EJU31171Start switch
Push the start switch (green button) to start
the engine.
The engine will not start when the clip is re-
moved from the engine shut-off switch.
EJU31200Choke knob
Starting a cold engine requires a richer air-fuel
mixture, which is supplied by the choke.
Pull the choke knob out to turn the choke on.
Push the choke knob in to turn the choke off.
EJU31210Throttle lever
Squeeze the throttle lever to increase engine
speed.
Release the throttle lever to decrease engine
speed or to return it to the idle position.
EJU31220Cooling water pilot outlet
This watercraft is equipped with a cooling wa-
ter pilot outlet.
1Engine shut-off cord (lanyard)
2Clip
3Engine shut-off switch
1Start switch
1Choke knob
1Throttle lever
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Features and functions
21
When the engine is running, cooling water is
circulated in the engine, and then it is dis-
charged from the pilot outlet.
To check for proper operation of the cooling
system, check that water is being discharged
from the pilot outlet. If water is not being dis-
charged from the outlet, cooling water may
not be circulating in the engine. When this oc-
curs, stop the engine and check for the cause.
(See pages 22 and 63 for more information.)
TIP:

If the cooling water passages are dry, it will
take about 20 seconds for the water to
reach the outlet after the engine is started.

Water discharge may not be constant at
idle, therefore, open the throttle a little to
check that water discharges properly.
EJU35930Steering system
Your watercraft can be steered by turning the
handlebars in the direction you wish to travel.
When the handlebars are turned, the angle of
the jet thrust nozzle is changed, and the direc-
tion of the watercraft is changed accordingly.
Since the strength of the jet thrust determines
the speed and degree of a turn, throttle must
always be applied when attempting a turn, ex-
cept at trolling speed.
The angle of the jet thrust nozzle can be ad-
justed to suit operator preference. (See page
53 for adjustment procedures.)
1Handlebar
2Jet thrust nozzle
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Features and functions
22
EJU31270Steering pole
The steering pole varies in height with the op-
erator’s posture, enabling the operator to as-
sume various riding positions.
When removing the hood for pre-operation
checks, maintenance, etc., lift the steering
pole and use the lock pin to support it. Move
the lock pin into the detent. Make sure that the
lock pin is returned to the stowed position af-
ter installing the hood.
EJU36000Bow rope hole
The bow rope hole is located at the bow of the
watercraft.The bow rope hole is used to attach a rope to
the watercraft when transporting, mooring, or
towing it in an emergency.
EJU36010Stern rope hole
The stern rope hole is located at the stern of
the watercraft.
The stern rope hole is used to attach a rope to
the watercraft when mooring it.
EJU31661Engine overheat warning system
This model is equipped with an engine over-
heat warning system.
If the engine starts to overheat, the engine
speed will be limited to about 3400 r/min.
If this occurs, immediately reduce the engine
speed, return to shore, and then check for wa-
ter discharge at the cooling water pilot outlet
while the engine is running. If there is no dis-
charge of water, check the intake grate and
1Steering pole
2Lock pin
1Bow rope hole
1Stern rope hole
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Operation
26
EJU31980
Pre-operation checks EJU31991Pre-operation check list
Before operating this watercraft, perform the checks in the following check list.
WARNING
EWJ00411
Failure to inspect or maintain the watercraft properly increases the possibility of an ac-
cident or damage to the watercraft. Do not operate the watercraft if you find any prob-
lem. If a problem cannot be corrected by the procedures provided in this manual, have
the watercraft inspected by a Yamaha dealer.
TIP:
Pre-operation checks should be made each time the watercraft is used. These checks can be
completed in a short time. It is worth the time spent to ensure safety and reliability.
ITEM ROUTINE PAGE
BEFORE LAUNCH OR OPERATION
Engine compartmentRemove the hood to ventilate the engine compart-
ment. Check for fuel vapors and loose electrical con-
nections.27
BilgeCheck for water and fuel and drain if necessary. 28
Throttle leverCheck that the throttle lever springs back smoothly. 29
Steering systemCheck for proper operation. 29
FuelCheck the fuel level and replenish if necessary.
Check the hoses and tank for leakage.27
Water separatorCheck for water and drain if necessary. 27
BatteryCheck the electrolyte level and battery condition. 28
HoodCheck that the hood is securely closed. 17
Hull and deckCheck the hull and deck for cracks and other dam-
age.27
Jet intakeCheck for debris and remove if necessary. 30
Fire extinguisherCheck the condition and replace if necessary. 28
Engine shut-off cord (lan-
yard)Check the condition and replace if frayed or broken. 30
SwitchesCheck the start switch, engine stop switch, and en-
gine shut-off switch for proper operation.30
AFTER LAUNCH
Cooling water pilot outletCheck that water is discharged while the engine is
running and the watercraft is in the water.31
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Operation
30
turned, and that there is no free play between
the handlebars and the jet thrust nozzle.
EJU32620Steering pole
Check the steering pole for looseness.
Move the steering pole up and down to make
sure that operation is smooth and unrestricted
throughout the whole range. Also, make sure
that the steering pole does not have any side
play.
EJU32651Jet intake
Carefully check the jet intake for weeds, de-
bris, or anything else that might restrict the in-
take of water. If the jet intake is clogged, clean
it. (See page 63 for jet intake cleaning proce-
dures.)
If the watercraft is operated while the jet in-
take is clogged, cavitation could occur, reduc-
ing jet thrust, and possibly damaging the jet
pump. In some cases, the engine may over-
heat because of lack of cooling water, anddamage to the engine could result. Cooling
water is fed to the engine by the jet pump.
EJU32661Engine shut-off cord (lanyard)
Check that the engine shut-off cord (lanyard)
is not frayed or broken. If the cord is dam-
aged, replace it. WARNING! Never try to re-
pair the engine shut-off cord (lanyard) or
tie it together. The engine shut-off cord
(lanyard) may not pull free when the oper-
ator falls off, allowing the watercraft to
continue to run and cause an accident.
[EWJ01220]
EJU32671
Switches
NOTICE
ECJ00410
Do not run the engine for more than 15
seconds when checking the switches on
land without supplying water, otherwise
the engine could overheat.
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Operation
31
Check the start switch, the engine stop
switch, and the engine shut-off switch for
proper operation.
Push the start switch to start the engine. As
soon as the engine starts running, push the
engine stop switch to verify that the engine
stops immediately. Restart the engine, and
then pull the engine shut-off cord (lanyard) to
remove the clip from the engine shut-off
switch to verify that the engine stops immedi-
ately. (See pages 19 to 20 for information on
proper operation of the start switch, the en-
gine stop switch, and the engine shut-off
switch.)
EJU32680Cooling water pilot outlet
Check that water comes out from the cooling
water pilot outlet while the engine is runningand the watercraft is in the water. (See page
20 for more information.)
1Engine shut-off switch
2Start switch
3Engine shut-off cord (lanyard)
4Engine stop switch
5Clip
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Operation
43
(5) Flush the cooling system to prevent it
from clogging with salt, sand, or dirt. (See
page 45 for flushing procedures.)
(6) If the watercraft will be stored for a week
or more, lubricate internal engine compo-
nents to help prevent corrosion. (See
page 46 for lubrication procedures.)
(7) Rinse the engine and engine compart-
ment with a small amount of water.
NOTICE: Do not use high-pressure
water when rinsing the engine or en-
gine compartment as severe engine
damage could result.
[ECJ00571]
(8) Wipe the engine and engine compart-
ment dry with a clean cloth (repeat step 3,
if necessary).
(9) Wipe the hull, steering pole, handlebars,
and jet unit dry with a clean cloth.
(10) Spray a rust inhibitor on metallic parts to
minimize corrosion.
(11) Allow the engine compartment to air dry
completely before installing the hood.
EJU33421
Transporting
WARNING
EWJ00750
Always turn the fuel cock knob to “OFF”
when transporting the watercraft, other-
wise fuel could leak out into the engine or
engine compartment, which would create
a fire hazard.
Transport this watercraft using a special trail-
er that incorporates a hole into which the pin
can be inserted and locked after passing it
through the bow rope hole.
After securing the bow with the pin, secure the
stern with ropes or tie downs routed over the
gunwales. Use a rubber shock cord to secure
the steering pole to the watercraft. NOTICE:
Do not secure the steering pole with ropes
or tie downs and do not secure it to the
1Pin
2Bow rope hole
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Maintenance and care
45
EJU33480
Storage
WARNING
EWJ00320
Always turn the fuel cock knob to “OFF”
when storing the watercraft, otherwise
fuel could leak out into the engine or en-
gine compartment, which would create a
fire hazard.
Storage for long periods of time, such as win-
ter storage, requires preventive maintenance
to ensure against deterioration. It is advisable
to have the watercraft serviced by a Yamaha
dealer prior to storage. However, the following
procedures can be performed by the owner.
EJU33513Flushing the cooling system
Flushing the cooling system is essential to
prevent it from clogging with salt, sand, or dirt.
(1) Place the watercraft in a horizontal posi-
tion.
(2) Remove the hood. (See page 17 for hood
removal and installation procedures.)
(3) Remove the flushing hose connector
cap, and then insert the garden hoseadapter into the flushing hose connector
and turn it until it is securely connected.
(4) Connect the garden hose adapter to a
water tap using a garden hose.
TIP:
A garden hose is not included.
(5) Start the engine, and then immediately
turn the water supply on until water flows
out continually from the cooling water pi-
lot outlet. NOTICE: Do not run the en-
gine for more than 15 seconds without
supplying water, otherwise the engine
could overheat.
[ECJ01010]
TIP:
If you will be storing the watercraft for a pro-
longed period, such as winter storage, top off
the fuel tank with fresh gasoline and add fuel
stabilizer and conditioner to the fuel tank ac-
cording to the manufacturer’s instruction be-
fore starting the engine.
(6) Run the engine at idling speed for about
3 minutes watching the engine condition.
If the engine stops while flushing, turn the
water supply off immediately and repeat
the above steps. NOTICE: Do not sup-
ply water to the cooling water passag-
es when the engine is not running. The
water could flow back through the
1Garden hose adapter
2Flushing hose connector
3Flushing hose connector cap
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