maintenance YAMAHA SUPERJET 2009 Owners Manual

Important manual information
EJU30191
To the owner/operator
Thank you for choosing a Yamaha watercraft.
This owner’s/operator’s manual contains in-
formation you will need for proper operation,
maintenance, and care. If you have any ques-
tions about the operation or maintenance of
your watercraft, please consult a Yamaha
dealer.
This manual is not a course on boating safety
or seamanship. If this is your first watercraft,
or if you are changing to a type of watercraft
you are not familiar with, for your own comfort
and safety, please ensure that you obtain
proper training or practice before operating
the watercraft by yourself. In addition, a
Yamaha dealer or boating organization will be
pleased to recommend local sea schools, or
competent instructors.
Because Yamaha has a policy of continuing
product improvement, this product may not be
exactly as described in this owner’s/opera-
tor’s manual. Specifications are subject to
change without notice.
This manual should be considered a perma-
nent part of this watercraft and should remain
with it even if the watercraft is subsequently
sold.
In this manual, information of particular impor-
tance is distinguished in the following ways:
The Safety Alert Symbol means ATTEN-
TION! BECOME ALERT! YOUR SAFETY IS
INVOLVED!
WARNING
EWJ00071
A WARNING indicates a hazardous situa-
tion which, if not avoided, could result in
death or serious injury.
NOTICE
ECJ00091
A NOTICE indicates special precautions
that must be taken to avoid damage to the
watercraft or other property.
TIP:
A TIP provides key information to make pro-
cedures easier or clearer.
EJU30211
WaveRunner SuperJet
OWNER’S/OPERATOR’S MANUAL
©2008 by Yamaha Motor Co., Ltd.
1st Edition, March 2008
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan
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Table of contents
General and important labels ........... 1
Identification numbers .................... 1
Primary Identification (PRI-ID)
number ........................................... 1
Craft Identification Number (CIN) ...... 1
Engine serial number ........................ 1
Important labels .............................. 2
Warning labels ................................... 3
Other labels ....................................... 6
Safety information ............................. 7
Limitations on who may operate
the watercraft .............................. 7
Cruising limitations ......................... 8
Operation requirements ................. 9
Recommended equipment ........... 11
Hazard information ....................... 12
Watercraft characteristics ............. 12
Safe boating rules ........................ 13
Enjoy your watercraft
responsibly ................................ 14
Features and functions ................... 15
Location of main components ...... 15
Operation of controls and other
functions .................................... 17
Hood ................................................ 17
Fuel tank filler cap ........................... 18
Fuel cock knob ................................ 18
Engine stop switch .......................... 19
Engine shut-off switch ..................... 19
Start switch ...................................... 20
Choke knob ..................................... 20
Throttle lever ................................... 20
Cooling water pilot outlet ................. 20
Steering system ............................... 21
Steering pole ................................... 22
Bow rope hole ................................. 22
Stern rope hole ................................ 22
Engine overheat warning system .... 22
Storage pouch ................................. 23
Operation ......................................... 24
Fuel and oil .................................. 24
Fuel ................................................. 24
2-stroke engine oil ........................... 24
Mixing fuel and oil ............................ 24
Filling the fuel tank .......................... 25
Pre-operation checks ................... 26
Pre-operation check list ................... 26
Pre-operation check points .............. 27
Operation ..................................... 32
Engine break-in ............................... 32
Launching the watercraft ................. 32
Starting the engine .......................... 32
Stopping the engine ........................ 34
Leaving the watercraft ..................... 34
Operating your watercraft ............ 35
Getting to know your watercraft ....... 35
Learning to operate your
watercraft ..................................... 35
Operating positions ......................... 36
Starting the watercraft ..................... 36
Boarding and starting in deep
water ............................................ 38
Capsized watercraft ......................... 39
Turning the watercraft ..................... 40
Stopping the watercraft ................... 41
Beaching the watercraft ................... 42
Operating in weeded areas ............. 42
Post-operation care ...................... 42
Transporting ................................. 43
Maintenance and care .................... 45
Storage ........................................ 45
Flushing the cooling system ............ 45
Lubrication ....................................... 46
Battery ............................................. 46
Cleaning the watercraft ................... 47
Maintenance and adjustments ..... 47
Owner’s/operator’s manual and
tool kit ........................................... 47
Periodic maintenance chart ............. 49
Checking the fuel system ................ 51
Checking the jet thrust nozzle
angle ............................................ 51
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Safety information
14
EJU30991
Enjoy your watercraft
responsibly
You share the areas you enjoy when riding
your watercraft with others and with nature.
So your enjoyment includes a responsibility to
treat these other people, and the lands, wa-
ters, and wildlife with respect and courtesy.
Whenever and wherever you ride, think of
yourself as the guest of those around you. Re-
member, for example, that the sound of your
watercraft may be music to you, but it could be
just noise to others. And the exciting splash of
your wake can make waves others won’t en-
joy.
Avoid riding close to shoreline homes and wa-
terfowl nesting areas or other wildlife areas,
and keep a respectful distance from fisher-
men, other boats, swimmers, and populated
beaches. When travel in areas like these is
unavoidable, ride slowly and obey all laws.
Proper maintenance is necessary to ensure
that the exhaust emission and sound levels of
your watercraft will continue to be within regu-
lated limits. You have the responsibility to
make sure that the recommended mainte-
nance in this owner’s/operator’s manual is
carried out.
Remember, pollution can be harmful to the
environment. Do not refuel or add oil where a
spill could cause damage to nature. Remove
your watercraft from the water and move it
away from the shoreline before refueling. Dis-
pose of water and any fuel and oil residue in
the engine compartment according to local
regulations. And keep your surroundings
pleasant for the people and wildlife that share
the waterways: don’t litter.
When you ride responsibly, with respect and
courtesy for others, you help ensure that ourwaterways stay open for the enjoyment of a
variety of recreational opportunities.
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Features and functions
22
EJU31270Steering pole
The steering pole varies in height with the op-
erator’s posture, enabling the operator to as-
sume various riding positions.
When removing the hood for pre-operation
checks, maintenance, etc., lift the steering
pole and use the lock pin to support it. Move
the lock pin into the detent. Make sure that the
lock pin is returned to the stowed position af-
ter installing the hood.
EJU36000Bow rope hole
The bow rope hole is located at the bow of the
watercraft.The bow rope hole is used to attach a rope to
the watercraft when transporting, mooring, or
towing it in an emergency.
EJU36010Stern rope hole
The stern rope hole is located at the stern of
the watercraft.
The stern rope hole is used to attach a rope to
the watercraft when mooring it.
EJU31661Engine overheat warning system
This model is equipped with an engine over-
heat warning system.
If the engine starts to overheat, the engine
speed will be limited to about 3400 r/min.
If this occurs, immediately reduce the engine
speed, return to shore, and then check for wa-
ter discharge at the cooling water pilot outlet
while the engine is running. If there is no dis-
charge of water, check the intake grate and
1Steering pole
2Lock pin
1Bow rope hole
1Stern rope hole
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Maintenance and care
45
EJU33480
Storage
WARNING
EWJ00320
Always turn the fuel cock knob to “OFF”
when storing the watercraft, otherwise
fuel could leak out into the engine or en-
gine compartment, which would create a
fire hazard.
Storage for long periods of time, such as win-
ter storage, requires preventive maintenance
to ensure against deterioration. It is advisable
to have the watercraft serviced by a Yamaha
dealer prior to storage. However, the following
procedures can be performed by the owner.
EJU33513Flushing the cooling system
Flushing the cooling system is essential to
prevent it from clogging with salt, sand, or dirt.
(1) Place the watercraft in a horizontal posi-
tion.
(2) Remove the hood. (See page 17 for hood
removal and installation procedures.)
(3) Remove the flushing hose connector
cap, and then insert the garden hoseadapter into the flushing hose connector
and turn it until it is securely connected.
(4) Connect the garden hose adapter to a
water tap using a garden hose.
TIP:
A garden hose is not included.
(5) Start the engine, and then immediately
turn the water supply on until water flows
out continually from the cooling water pi-
lot outlet. NOTICE: Do not run the en-
gine for more than 15 seconds without
supplying water, otherwise the engine
could overheat.
[ECJ01010]
TIP:
If you will be storing the watercraft for a pro-
longed period, such as winter storage, top off
the fuel tank with fresh gasoline and add fuel
stabilizer and conditioner to the fuel tank ac-
cording to the manufacturer’s instruction be-
fore starting the engine.
(6) Run the engine at idling speed for about
3 minutes watching the engine condition.
If the engine stops while flushing, turn the
water supply off immediately and repeat
the above steps. NOTICE: Do not sup-
ply water to the cooling water passag-
es when the engine is not running. The
water could flow back through the
1Garden hose adapter
2Flushing hose connector
3Flushing hose connector cap
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Maintenance and care
46
muffler into the engine, causing se-
vere engine damage.
[ECJ00122]
(7) Turn the water supply off, and then force
the remaining water out of the cooling
water passages by alternately squeezing
and releasing the throttle lever for 10 to
15 seconds.
(8) Stop the engine.
(9) Remove the garden hose adapter and in-
stall the flushing hose connector cap.
(10) Install the hood.
EJU33562Lubrication
(1) Remove the hood. (See page 17 for hood
removal and installation procedures.)
(2) Remove the silencer cap.
(3) Start the engine with the watercraft in a
well-ventilated area. NOTICE: Do not
run the engine for more than 15 sec-
onds without supplying water, other-
wise the engine could overheat.
[ECJ00562]
(4) With the engine running at a fast idle,
quickly spray as much rust inhibitor as
possible through the hole in the silencer
cover. Keep spraying until the engine
stalls (or a maximum of 15 seconds).
WARNING! Do not pour or spray gas-
oline, or any substance other than a
rust inhibitor through the hole in the
silencer cover. Do not spray flamma-
ble rust inhibitor products on enginesurfaces while the engine is hot. Oth-
erwise, a fire or explosion could oc-
cur.
[EWJ00301]
(5) Install the silencer cap securely.
NOTICE: Be sure to install the silencer
cap securely after fogging the engine,
otherwise water could enter the en-
gine and cause damage.
[ECJ00152]
(6) Lubricate all cables such as the throttle,
choke, and steering cables. Use a suit-
able marine grease applicator to pres-
sure-lubricate the cables and purge out
any moisture between the inner and outer
cables.
(7) Lubricate the areas of the watercraft
specified in “Lubrication points” on page
56.
(8) Install the hood.
EJU33681Battery
If the watercraft will not be used for more than
a month, remove the battery from the water-
craft and store it in a cool, dry place.
(1) Disconnect the negative (–) battery lead
first, then the positive (+) battery lead and
breather hose, and then remove the bat-
tery from the watercraft.
(2) Clean the battery casing using fresh wa-
ter.
(3) If the battery terminals are dirty or corrod-
ed, clean them with a wire brush.
(4) Fully charge the battery.
(5) Apply Yamaha Marine Grease or
Yamaha Grease A to the battery termi-
nals, and then store the battery in a cool,
dry place.
(6) Check the battery at least once every 2
months and fully charge it if necessary.
NOTICE: Always keep the battery
charged. Storing a discharged battery
can cause permanent battery damage.
[ECJ00101]
1Silencer cap
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Maintenance and care
47
To check the condition of the battery, check
the specific gravity of the electrolyte or mea-
sure the voltage at both battery terminals.
Charge the battery if the voltage is less than
12 volts.
It is recommended to have a Yamaha dealer
check the specific gravity and charge the bat-
tery. If you maintain the battery yourself, be
sure to read and follow the instructions provid-
ed with the battery tester and charger you
use.
EJU33701Cleaning the watercraft
Clean the watercraft before storing it for a long
period.
(1) Wash down the hull, handlebars, and jet
unit with fresh water.
(2) Rinse the engine and engine compart-
ment with fresh water. Drain all of the wa-
ter and wipe up any remaining moisture
with clean, dry rags. NOTICE: Do not
use high-pressure water when rinsing
the engine and engine compartment
as severe engine damage could result.
[ECJ00111]
(3) Spray the engine’s exterior with a rust in-
hibitor and lubricant.
(4) Wax the hull with a non-abrasive wax.
(5) Wipe all vinyl and rubber components,
such as the engine compartment seals,
with a vinyl protectant. Do not use vinyl
protectant on the riding tray, because it
will make it slippery.
EJU33762
Maintenance and adjustments
Periodic inspection, adjustment, and lubrica-
tion will keep your watercraft in the safest and
most efficient condition possible. Safety is an
obligation of the watercraft owner. Proper
maintenance must be carried out to keep the
exhaust emission and sound levels within the
regulated limits. The most important points of
watercraft inspection, adjustment, and lubri-
cation are explained on the following pages.
See a Yamaha dealer for genuine Yamaha re-
placement parts and optional accessories de-
signed for your watercraft.
Remember, failures that are the result of the
installation of parts or accessories which are
not qualitatively equivalent to genuine
Yamaha parts are not covered by the limited
warranty.
Maintenance, replacement, or repair of the
emission control devices and system may
be performed by any marine SI engine re-
pair establishment or individual. Warranty
repair, however, must be performed at an
authorized Yamaha marine dealership.
WARNING
EWJ00311
Be sure to turn off the engine when you
perform maintenance unless otherwise
specified. If you are not familiar with ma-
chine servicing, this work should be done
by a Yamaha dealer or other qualified me-
chanic.
EJU33781Owner’s/operator’s manual and tool
kit
It is advisable to always carry the owner’s/op-
erator’s manual and tool kit with you whenev-
er you use the watercraft. For your Specific gravity (for reference):
1.28 at 20 °C (68 °F)
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Maintenance and care
48
convenience, a storage pouch is provided on
the watercraft for the manual and tool kit.
To protect these materials from water dam-
age, it would be a good idea to put them in a
waterproof bag.
The service information included in this man-
ual is intended to provide you, the owner, with
the necessary information for completing your
own preventive maintenance and minor re-
pairs. The tools provided in the tool kit are suf-
ficient for this purpose, except that a torque
wrench may also be necessary to tighten nuts
and bolts.
1Storage pouch
1Tool bag
2Screwdriver
314/21 mm box wrench
4Pliers
5Open-end wrench
610/12 mm box wrench
7Garden hose adapter
8Spark plug (one included for each cylinder)
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Maintenance and care
49
EJU33821Periodic maintenance chart
The following chart gives general guidelines for periodic maintenance. However, maintenance
may need to be performed more frequently depending on your operating conditions.
This “ ” mark indicates maintenance that you may do yourself.
This “ ” mark indicates work to be done by a Yamaha dealer.
Item OperationInitial Thereafter every
Page 10
hours50
hours100
hours100
hours200
hours
6
months12
months12
months24
months
Spark plugsCheck, clean, adjust 55
Lubrication pointsLubricate 56
Intermediate hous-
ingLubricate 56
Fuel systemCheck 51
Fuel filterCheck, clean, replace 51
Fuel tankCheck, clean 51
CarburetorCheck, adjust 58
Trolling speedCheck, adjust 58
Carburetor throt-
tle shaftCheck —
Cooling water pas-
sagesFlush
*45
Bilge strainerClean —
ImpellerCheck —
Jet thrust nozzle
angleCheck, adjust 51
Handlebar pivot
shaftCheck —
Steering frictionCheck, adjust 52
Throttle cableCheck, adjust 54
Choke cableCheck, adjust 57
BatteryCheck, charge 57
Rubber couplingCheck —
Engine mountCheck —
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Maintenance and care
50
* This operation should be performed after every use.
Nuts and boltsCheck — Item OperationInitial Thereafter every
Page 10
hours50
hours100
hours100
hours200
hours
6
months12
months12
months24
months
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