engine YAMAHA SUPERJET 2010 User Guide

Control function operation
18
EJU31024
Watercraft control functions EJU31152Engine stop switch“”
The engine stop switch (red button) stops the
engine when the switch is pushed.
EJU31163Engine shut-off switch“”
The engine shut-off switch automatically
stops the engine when the clip, on the end of
the engine shut-off cord (lanyard), is removed
from the switch, such as if the operator falls off
the watercraft.
Insert the clip under the engine shut-off switch
before starting the engine.
When the engine is not running, remove the
clip from the engine shut-off switch to preventaccidental starting or unauthorized operation
by children or others.
EJU41050Start switch“”
NOTICE
ECJ01360
Do not run the engine for more than 15
seconds on land without supplying water,
otherwise the engine could overheat.
The start switch (green button) starts the en-
gine when the switch is pushed.
Release the start switch as soon as the en-
gine starts to run. If the engine does not start
in 5 seconds, release the start switch, wait 15
seconds, and then try again. NOTICE: Never
push the start switch while the engine is
running. Do not operate the start switch
for more than 5 seconds, otherwise the
battery will be discharged and the engine
1Engine stop switch
1Clip
2Engine shut-off switch
3Engine shut-off cord (lanyard)
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Control function operation
19
will not start. Also, the starter motor could
be damaged.
[ECJ01040]
The engine will not start when the clip is re-
moved from the engine shut-off switch.
EJU31211Throttle lever
The throttle lever increases the engine speed
when the lever is squeezed.
The throttle lever returns automatically to its
fully closed (idle) position when released.
EJU35931Steering system
By turning the handlebars in the direction you
wish to travel, the angle of the jet thrust nozzleis changed, and the direction of the watercraft
is changed accordingly.
Since the strength of the jet thrust determines
the speed and degree of a turn, throttle must
always be applied when attempting a turn, ex-
cept at trolling speed.
The angle of the jet thrust nozzle can be ad-
justed to suit operator preference. (See page
56 for adjustment procedures.)
EJU31272Steering pole
The steering pole can be moved up or down
to change the height of the handlebars.
EJU31123Fuel cock knob
The fuel supply method can be switched by
operating the fuel cock knob.
1Start switch
1Throttle lever1Handlebar
2Jet thrust nozzle
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Control function operation
20
Select the fuel cock knob position from the fol-
lowing three positions according to the cir-
cumstances of use.
OFF:
With the fuel cock knob in this position, fuel
does not flow to the carburetors. Always turn
the fuel cock knob to this position when the
engine is not running.
ON:
With the fuel cock knob in this position, fuel
flows to the carburetors. Turn the fuel cock
knob to this position when starting the engine
and operating the watercraft.
RES:
With the fuel cock knob in this position, the
fuel reserve is made available. Turn the fuel
cock knob to this position if you run out of fuel
while operating the watercraft. When this oc-
curs, refuel as soon as possible and be sure
to turn the fuel cock knob back to “ON”.EJU31202Choke knob“”
The choke knob can be operated to supply a
richer air-fuel mixture that is required to start a
cold engine.
To use the choke:
Pull the choke knob out.
Push the choke knob in to stop using the
choke after the engine starts.
EJU31222Cooling water pilot outlet
When the engine is running, some of the cool-
ing water that is circulated in the engine is dis-
charged from the cooling water pilot outlet.
There is a cooling water pilot outlet on the port
(left) side of the watercraft. To check for prop-
er operation of the cooling system, make sure
that water is being discharged from the cool-
ing water pilot outlet. If water is not being dis-
charged from the outlet, stop the engine and
1Fuel cock knob
1Choke knob
1Cooling water pilot outlet
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Control function operation
21
check the jet intake for clogging. (See page
65 for information on the jet intake.)
TIP:

If the cooling water passages are dry, it will
take about 20 seconds for the water to
reach the outlet after the engine is started.

Water discharge may not be constant when
the engine is running at idling speed. If this
occurs, apply a little throttle to make sure
that water discharges properly.
EJU40321Water separator
The water separator prevents water from en-
tering the fuel tank by collecting any water that
has entered the fuel tank breather hose if the
watercraft was capsized.
If water has collected in the water separator,
drain it by loosening the drain screw.To drain water from the water separator:
(1) Place a drain pan or dry cloth under the
water separator.
(2) Gradually loosen the drain screw to drain
the water. Catch the draining water in the
drain pan or soak it up with the dry cloth
so that it does not spill into the engine
compartment. If any water spills into the
watercraft, be sure to wipe it up with a dry
cloth.
(3) Tighten the drain screw securely.
EJU31664Engine overheat warning system
If the engine temperature rises significantly,
the engine overheat warning system will acti-
vate and the engine speed will be limited to
about 3400 r/min to help prevent damage.
If the engine overheat warning system is acti-
vated, immediately reduce the engine speed,
return to shore, and then make sure that wa-
ter is being discharged from the cooling water
pilot outlet while the engine is running. If there
is no discharge of water, stop the engine, and
then check the jet intake for clogging. (See
page 65 for information on the jet intake.)
NOTICE: If you cannot locate and correct
the cause of the overheating, consult a
Yamaha dealer. Continuing to operate at
higher speeds could result in severe en-
gine damage.
[ECJ00041]
1Water separator
1Drain screw
1
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Equipment operation
22
EJU40332
Equipment EJU31056Hood
The hood is removable.
Remove the hood to access the engine com-
partment.
To remove the hood:
(1) Lift the steering pole and support it with
the lock pin.(2) Turn the latch knob to the “OPEN” posi-
tion, and then pull up on the hood latch to
unlatch the hood.
(3) Grasp the hood using the handgrips pro-
vided at the front and rear of the hood. Lift
the hood up and to the rear to remove it.
1Steering pole
1Lock pin
1Hood latch
2Hood latch knob
1Handgrip
LOCKOPEN
1
2
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Operation and handling requirements
26
EJU31792
Fuel and engine oil
requirements
EJU31833Fuel
WARNING
EWJ00282

Gasoline and gasoline vapors are ex-
tremely flammable. To avoid fires and
explosions and to reduce the risk of in-
jury when refueling, follow these in-
structions.

Gasoline is poisonous and can cause in-
jury or death. Handle gasoline with care.
Never siphon gasoline by mouth. If you
should swallow some gasoline, inhale a
lot of gasoline vapor, or get some gaso-
line in your eyes, see your doctor imme-
diately. If gasoline spills on your skin,
wash with soap and water. If gasoline
spills on your clothing, change your
clothes.
NOTICE
ECJ00321

Do not use leaded gasoline. Leaded gas-
oline can seriously damage the engine.

Avoid getting water and contaminants in
the fuel tank. Contaminated fuel can
cause poor performance and engine
damage. Use only fresh gasoline that
has been stored in clean containers.
Gasohol
There are two types of gasohol: gasohol con-
taining ethanol and that containing methanol.Gasohol containing ethanol can be used if
ethanol content does not exceed 10% and the
fuel meets the minimum octane ratings. E-85
is a fuel blend containing 85% ethanol and
therefore must not be used in this watercraft.
All ethanol blends containing more than 10%
ethanol can cause fuel system damage or en-
gine performance problems.
Yamaha does not recommend gasohol con-
taining methanol because it can cause fuel
system damage and engine performance
problems.
EJU318722-stroke engine oil
If YAMALUBE 2-W engine oil is not available,
another 2-stroke engine oil with an NMMA-
certified TC-W3 rating may be used.
EJU31902Mixing fuel and oil
NOTICE
ECJ00331
Make sure that the gasoline and oil are
thoroughly mixed in the correct ratio, oth-
erwise severe engine damage could re-
sult.
To mix gasoline and engine oil:
(1) Pour 2-stroke engine oil into a clean con-
tainer, and then add gasoline.
Recommended fuel:
Regular unleaded gasoline with a mini-
mum octane rating of
86
(Pump octane number) = (R + M)/2
90 (Research octane number)
Recommended engine oil:
YAMALUBE 2-W or TC-W3 outboard
motor oil or equivalent
Fuel-to-oil ratios (gasoline to oil)
Break-in period (first two tankfuls):
25:1
After break-in:
50 :1
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Operation and handling requirements
27
(2) To mix them thoroughly, shake the con-
tainer from side to side.
EJU31915Filling the fuel tank
To fill the fuel tank:
(1) Before refueling, stop the engine. Do not
stand or sit on the watercraft. Never refu-
el while smoking, or while in the vicinity of
sparks, open flames, or other sources of
ignition.
(2) Place the watercraft in a well-ventilated
area and in a horizontal position.
(3) Remove the hood, and then check the
fuel level. (See page 22 for hood removal
and installation procedures.)
(4) Loosen the fuel filler cap and remove it.
(5) Slowly add fuel to the fuel tank.(6) Stop filling when the fuel level just reach-
es the bottom of the filler tube. Do not fill
up the filler tube. Because fuel expands
when it heats up, heat from the engine or
the sun can cause fuel to spill out of the
fuel tank. Do not leave the watercraft with
a full tank in direct sunlight.
(7) Wipe up any spilled fuel immediately with
a dry cloth.
(8) Install the fuel filler cap and tighten it se-
curely.
(9) Install the hood in its original position.
12-stroke engine oil
2Gasoline
1Fuel filler cap
Fuel tank capacity:
To t a l :
18 L (4.8 US gal, 4.0 Imp.gal)
Reserve:
5.5 L (1.5 US gal, 1.2 Imp.gal)
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Operation and handling requirements
28
EJU40021
Draining the bilge water
NOTICE
ECJ01301
Do not run the engine at full throttle when
bilge water remains in the engine compart-
ment. The bilge water can splash into the
engine, which can result in severe dam-
age.
EJU40920Draining the bilge water on water
A small quantity of bilge water will remain in
the engine compartment even after the bilge
water is drained on water. To completely re-
move the bilge water, remove the watercraft
from the water and wipe up any remaining
moisture in the engine compartment with a
dry cloth.
Jet vacuum bilge draining system
While the watercraft is operating, a vacuum is
generated in the jet pump that draws in the
bilge water from the engine compartment and
discharges it from the jet thrust nozzle.
To drain the bilge water on water:
Operate the watercraft as straight as possible
and above planing speed for at least 2 min-
utes. NOTICE: Do not run the engine at full
throttle for at least 1 minute after the en-
gine has been restarted. Bilge water in the
engine compartment can splash into the
engine, which can result in severe dam-
age.
[ECJ00553]EJU33423
Transporting
WARNING
EWJ00750
Always turn the fuel cock knob to “OFF”
when transporting the watercraft, other-
wise fuel could leak out into the engine or
engine compartment, which would create
a fire hazard.
When transporting the watercraft on a trailer,
secure the bow rope hole and stern of the wa-
tercraft to the trailer with ropes or tie downs.
Use a rubber shock cord to secure the steer-
ing pole to the watercraft. NOTICE: Do not
secure the steering pole with ropes or tie
downs and do not secure it to the trailer.
Also, do not transport the watercraft with
the steering pole up. Otherwise, the steer-
ing pole could be damaged. Wrap the
ropes or tie downs with towels or rags
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First-time operation
30
EJU32755
Engine break-in
NOTICE
ECJ00431
Failure to perform the engine break-in
could result in reduced engine life or even
severe engine damage.
The engine break-in is essential to allow the
various components of the engine to wear
and polish themselves to the correct operat-
ing clearances. This ensures proper perfor-
mance and promotes longer component life.
To perform the engine break-in:
(1) Fill the fuel tank with fuel in a fuel-to-oil ra-
tio of 25:1. (See page 26 “Mixing fuel and
oil” and “Filling the fuel tank” for fuel filling
procedures.)
(2) Launch the watercraft and start the en-
gine. (See page 40 for engine starting
procedures.)
(3) For the first 5 minutes, operate with the
engine at idling speed.
(4) For the first tankful of fuel, squeeze the
throttle lever slowly and operate at 3/4
throttle or less.
(5) Fill the fuel tank once more with fuel in a
fuel-to-oil ratio of 25:1, and then operate
with the engine at any speed.
After completing the engine break-in, fill the
fuel tank with fuel in a fuel-to-oil ratio of 50:1
and proceed with normal operation.
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Pre-operation checks
31
EJU31981
WARNING
EWJ00411
Failure to inspect or maintain the watercraft properly increases the possibility of an ac-
cident or damage to the watercraft. Do not operate the watercraft if you find any prob-
lem. If a problem cannot be corrected by the procedures provided in this manual, have
the watercraft inspected by a Yamaha dealer.
EJU31995Pre-operation checklist
Before using this watercraft, be sure to perform the checks in the following checklist.
ITEM ROUTINE PAGE
PRE-LAUNCH CHECKS
Engine compartmentVentilate the engine compartment.
Check inside the engine compartment for damage.33
Fuel systemCheck the fuel system for leakage.
Check the fuel level in the fuel tank.33
Water separatorCheck the water separator for water. 34
Engine unitCheck the exterior of the engine unit for damage. 34
Bilge waterCheck the engine compartment for bilge water. 34
BatteryCheck the battery connections and electrolyte level. 34
Steering systemCheck the steering system for proper operation. 34
Throttle leverCheck the throttle lever for proper operation.
Check the throttle lever free play.35
Engine shut-off cord (lan-
yard)Check the engine shut-off cord (lanyard) for dam-
age.36
SwitchesCheck the start switch, engine stop switch, and en-
gine shut-off switch for proper operation.36
Storage pouchCheck the storage pouch for damage and water.
Check that the storage pouch is securely installed.36
Safety equipmentCheck that safety equipment meeting the applicable
regulations is on board.37
Fire extinguisher containerCheck the fire extinguisher container for damage. 37
Fire extinguisherCheck the condition of the fire extinguisher. 37
Hull and deckCheck the hull and deck for damage. 37
Jet intakeCheck the jet intake for damage and clogging. 37
HoodCheck that the hood is securely closed. 37
POST-LAUNCH CHECKS
Cooling water pilot outletCheck that water is discharged from the cooling wa-
ter pilot outlet while the engine is running.38
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