light YAMAHA TDM 900 2003 Owner's Manual
[x] Cancel search | Manufacturer: YAMAHA, Model Year: 2003, Model line: TDM 900, Model: YAMAHA TDM 900 2003Pages: 110, PDF Size: 7.38 MB
Page 84 of 110

6-38
PERIODIC MAINTENANCE AND MINOR REPAIR
6 3. Insert a new bulb into the socket,
push it in, and then turn it clock-
wise until it stops.
4. Install the lens by installing the
screw.
ECA00065
cC
Do not overtighten the screw, oth-
erwise the lens may break.
1. Turn signal light bulb
To service the rear wheel
Raise the rear wheel off the ground
by using a motorcycle stand or, if a
motorcycle stand is not available, by
placing a jack either under each side
of the frame in front of the rear wheel
or under each side of the swingarm.EAU01579
Supporting the motorcycleSupporting the motorcycleSince this model is not equipped with
a centerstand, follow these precau-
tions when removing the front and
rear wheel or performing other main-
tenance requiring the motorcycle to
stand upright. Check that the motor-
cycle is in a stable and level position
before starting any maintenance. A
strong wooden box can be placed
under the engine for added stability.
To service the front wheel
1. Stabilize the rear of the motorcy-
cle by using a motorcycle stand
or, if an additional motorcycle
stand is not available, by placing
a jack under the frame in front of
the rear wheel.
2. Raise the front wheel off the
ground by using a motorcycle
stand.
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7
7-2
MOTORCYCLE CARE AND STORAGE
8Do not use any harsh chemical
products on plastic parts. Be
sure to avoid using cloths or
sponges which have been in
contact with strong or abra-
sive cleaning products, sol-
vent or thinner, fuel (gasoline),
rust removers or inhibitors,
brake fluid, antifreeze or elec-
trolyte.
8Do not use high-pressure
washers or steam-jet cleaners
since they cause water seep-
age and deterioration in the
following areas: seals (of
wheel and swingarm bearings,
fork and brakes), electric com-
ponents (couplers, connec-
tors, instruments, switches
and lights), breather hoses
and vents.8For motorcycles equipped
with a windshield: Do not use
strong cleaners or hard
sponges as they will cause
dulling or scratching. Some
cleaning compounds for plas-
tic may leave scratches on the
windshield. Test the product
on a small hidden part of the
windshield to make sure that it
does not leave any marks. If
the windshield is scratched,
use a quality plastic polishing
compound after washing.After normal use
Remove dirt with warm water, a mild
detergent, and a soft, clean sponge,
and then rinse thoroughly with clean
water. Use a toothbrush or bottle-
brush for hard-to-reach areas.
Stubborn dirt and insects will come
off more easily if the area is covered
with a wet cloth for a few minutes
before cleaning.
After riding in the rain, near the sea
or on salt-sprayed roads
Since sea salt or salt sprayed on
roads during winter are extremely
corrosive in combination with water,
carry out the following steps after
each ride in the rain, near the sea or
on salt-sprayed roads.
NOTE:
Salt sprayed on roads in the winter
may remain well into spring.
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8
8-4
SPECIFICATIONS
Electrical system
Ignition system T.C.I. (digital)
Charging system
Type A.C. magneto
Standard output 14 V, 31.5 A @ 5,000 r/min
Battery
Type GT12B-4
Voltage, capacity 12 V, 10 Ah
Headlight bulb typeHalogen
Bulb voltage, wattage ×quantity
Headlight 12 V, 55 W ×2
Auxiliary light 12 V, 5 W ×1
Tail/brake light 12 V, 5/21 W ×1
Front turn signal light 12 V, 10 W ×2
Rear turn signal light 12 V, 10 W ×2
Meter lighting 12 V, 2 W ×2
Neutral indicator light 12 V, 1.2 W ×1
High beam indicator light 12 V, 1.4 W ×1
Turn signal indicator light 12 V, 1.2 W ×2
Oil level warning light L.E.D. ×1
Engine trouble warning light 12 V, 1.4 W ×1Fuses
Main fuse 40 A
Headlight fuse 15 A
Signaling system fuse 10 A
Ignition fuse 10 A
Turn signal light and hazard
fuse 10 A
Odometer and clock fuse
(backup fuse) 5 A
Radiator fan fuse 20 A
Electronic fuel injection
system fuse 10 A
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INDEX
Checking ............................................6-27
Drive chain, lubricating .........................6-28
E
Engine break-in ......................................5-3
Engine idling speed ..............................6-17
Engine oil and oil filter element ..............6-8
F
Front and rear brake pads, checking ....6-24
Front fork, adjusting ..............................3-14
Front fork, checking ..............................6-31
Fuel ......................................................3-11
Fuel consumption, tips for reducing .......5-3
Fuel tank breather hose .......................3-12
Fuel tank cap ........................................3-10
Fuses, replacing ...................................6-34
H
Handlebar switches ................................3-7
Dimmer switch .....................................3-7
Engine stop switch ...............................3-8
Hazard switch ......................................3-8
Horn switch ..........................................3-8
Pass switch ..........................................3-7
Start switch ..........................................3-8
Turn signal switch ................................3-8
Headlight bulb, replacing ......................6-35
I
Identification numbers ............................9-1
Ignition circuit cut-off system ................3-19Indicator and warning lights ....................3-2
Fuel level warning symbol ...................3-2
Turn signal indicator lights ...................3-3
High beam indicator light .....................3-3
Neutral indicator light ...........................3-3
Engine trouble warning light ................3-3
Oil level warning light ...........................3-3
K
Key identification number .......................9-1
L
Luggage strap holders ..........................3-18
M
Main switch/steering lock .......................3-1
Model label .............................................9-2
P
Parking ...................................................5-4
Part locations ..........................................2-1
Periodic maintenance and lubrication
chart .....................................................6-2
Pre-operation check list ..........................4-1
R
Rear brake light switch, adjusting .........6-24
Rear suspension, lubricating ................6-31
S
Seat ......................................................3-13
Shift pedal ..............................................3-9A
Air filter element, replacing ...................6-16
Anti-theft alarm (optional) .......................3-7
B
Battery ..................................................6-33
Brake and clutch levers, checking
and lubricating ...................................6-30
Brake and shift pedals, checking
and lubricating ...................................6-30
Brake fluid level, checking ....................6-25
Brake fluid, changing ............................6-26
Brake lever .............................................3-9
Brake pedal ..........................................3-10
Brake pedal position, adjusting ............6-23
C
Cables, checking and lubricating ..........6-29
Care ........................................................7-1
Catalytic converter ................................3-12
Clutch lever ............................................3-9
Clutch lever free play, adjusting ...........6-22
Conversion table ....................................8-5
Coolant .................................................6-11
Checking ............................................6-11
Changing ...........................................6-13
Coolant temperature gauge ....................3-6
Cowlings and panels, removing
and installing ........................................6-5
D
Drive chain slack ..................................6-27
Adjusting ............................................6-27
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Shift points (for Switzerland only) ...........5-3
Shifting ...................................................5-2
Shock absorber assembly, adjusting ....3-16
Sidestand .............................................3-18
Sidestand, checking and lubricating .....6-30
Spark plugs, checking ............................6-7
Specifications .........................................8-1
Speedometer unit ...................................3-4
Starting the engine .................................5-1
Steering, checking ................................6-32
Storage ...................................................7-4
Storage compartment ...........................3-14
Supporting the motorcycle ....................6-38
T
Tachometer unit .....................................3-5
Tail/brake light bulb, replacing ..............6-37
Throttle cable free play, adjusting ........6-18
Throttle grip and cable, checking
and lubricating ...................................6-29
Tires .....................................................6-18
Tool kit ....................................................6-1
Troubleshooting ....................................6-43
Troubleshooting charts .........................6-44
Turn signal light bulb, replacing ............6-37
V
Valve clearance, adjusting ...................6-18
Vehicle identification number .................9-1W
Wheel (front)..........................................6-39
Installing .............................................6-40
Removing ...........................................6-39
Wheel (rear) .........................................6-40
Installing .............................................6-42
Removing ...........................................6-40
Wheel bearings, checking ....................6-32
Wheels .................................................6-22
INDEX
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