YAMAHA TENERE 700 2020 Repair Manual

Periodic maintenance and adjustment
6-10
6 Before installing a spark plug, the
spark plug gap should be measured
with a wire thickness gauge and, if
necessary, adjusted to specification.
Clean the surface of the spark plug
gasket and its mating surface, and
then wipe off any grime from the spark
plug threads.
TIPIf a torque wrench is not available
when installing a spark plug, a good
estimate of the correct torque is 1/4…
1/2 turn past finger tight. However, the
spark plug should be tightened to the
specified torque as soon as possible.NOTICE
ECA10841
Do not use any tools to remove or in-
stall the spark plug cap, otherwise
the ignition coil coupler may get
damaged. The spark plug cap may
be difficult to remove because the
rubber seal on the end of the cap fits
tightly. To remove the spark plug
cap, simply twist it back and forth
while pulling it out; to install it, twist
it back and forth while pushing it in.
EAU36112
CanisterThis model is equipped with a canister
to prevent the discharging of fuel vapor
into the atmosphere. Before operating
this vehicle, make sure to check the
following:
Check each hose connection.
Check each hose and canister for
cracks or damage. Replace if
damaged.
Make sure that the canister
breather is not blocked, and if
necessary, clean it.
Specified spark plug:
NGK/LMAR8A-91. Spark plug gapSpark plug gap:
0.8–0.9 mm (0.031–0.035 in)
Tightening torque:
Spark plug:
13 N·m (1.3 kgf·m, 9.6 lb·ft)
ZAUM1386
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Periodic maintenance and adjustment
6-11
6
EAUM4151
Engine oil and oil filter car-
tridgeThe engine oil level should be checked
before each ride. In addition, the oil
must be changed and the oil filter car-
tridge replaced at the intervals speci-
fied in the periodic maintenance chart.
To check the engine oil level
1. Place the vehicle on a level sur-
face and hold it in an upright posi-
tion. A slight tilt to the side can
result in a false reading.
2. Start the engine, warm it up for
several minutes, and then turn it
off.
3. Wait a few minutes for the oil level
to settle for an accurate reading,
and then check the oil level
through the engine oil level check
window.4. If the engine oil is below the mini-
mum level mark, add sufficient oil
of the recommended type to raise
it to the maximum level mark.
TIPCheck the O-ring for damage, and re-
place it if necessary.
To change the engine oil (and re-
place the filter)
1. Place the vehicle on a level sur-
face.
2. Remove cowling A. (See page
6-9.)
3. Start the engine, warm it up for
several minutes, and then turn it
off.
4. Place an oil pan under the engine
to collect the used oil.
5. Remove the engine oil filler cap,
the engine oil drain bolt and its
gasket to drain the oil from the
crankcase.
1. Engine oil filler cap
2. Engine oil level check window
3. Maximum level mark
4. Minimum level mark3
4
2
1
1. Engine oil filler cap
2. O-ring
21
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Periodic maintenance and adjustment
6-12
6
TIPSkip steps 5–7 if the oil filter cartridge
is not being replaced.6. Remove the oil filter cartridge with
an oil filter wrench.
TIPAn oil filter wrench is available at a
Yamaha dealer.7. Apply a thin coat of clean engine
oil to the O-ring of the new oil filter
cartridge.TIPMake sure that the O-ring is properly
seated.8. Install the new oil filter cartridge
with an oil filter wrench, and then
tighten it to the specified torque
with a torque wrench.9. Install the engine oil drain bolt and
its new gasket, and then tighten
the bolt to the specified torque.
10. Refill with the specified amount of
the recommended engine oil.
1. Engine oil drain bolt
2. Gasket
1. Oil filter cartridge
2. Oil filter wrench
12
1
2
1. O-ring
1. Torque wrench
Tightening torque:
Oil filter cartridge:
17 N·m (1.7 kgf·m, 13 lb·ft)
Tightening torque:
Engine oil drain bolt:
43 N·m (4.3 kgf·m, 32 lb·ft)
1
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Periodic maintenance and adjustment
6-13
6
TIPBe sure to wipe off spilled oil on any
parts after the engine and exhaust sys-
tem have cooled down.NOTICE
ECA11621
In order to prevent clutch slip-
page (since the engine oil also
lubricates the clutch), do not
mix any chemical additives. Do
not use oils with a diesel speci-
fication of “CD” or oils of a high-
er quality than specified. In
addition, do not use oils labeled
“ENERGY CONSERVING II” or
higher.
Make sure that no foreign mate-
rial enters the crankcase.
11. Check the O-ring for damage, and
replace it if necessary.
12. Install and tighten the engine oil
filler cap.
13. Install the cowling A.
14. Start the engine, and then let it idle
for several minutes while checking
it for oil leakage. If oil is leaking,
immediately turn the engine off
and check for the cause.TIPAfter the engine is started, the engine
oil pressure warning light should go off.
NOTICE
ECA20860
If the oil pressure warning light flick-
ers or remains on even if the oil level
is correct, immediately turn the en-
gine off and have a Yamaha dealer
check the vehicle.15. Turn the engine off, wait a few
minutes for the oil level to settle for
an accurate reading, and then
check the oil level and correct it if
necessary.
Recommended engine oil:
See page 8-1.
Oil quantity:
Without oil filter cartridge replace-
ment:
2.30 L (2.43 US qt, 2.02 Imp.qt)
With oil filter cartridge replacement:
2.60 L (2.75 US qt, 2.29 Imp.qt)
1. Engine oil filler cap
2. O-ring
21
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Periodic maintenance and adjustment
6-14
6
EAU85450
Why YamalubeYAMALUBE oil is a Genuine YAMAHA
Part born of the engineers’ passion
and belief that engine oil is an impor-
tant liquid engine component. We form
teams of specialists in the fields of me-
chanical engineering, chemistry, elec-
tronics and track testing, and have
them develop the engine together with
the oil it will use. Yamalube oils take full
advantage of the base oil’s qualities
and blend in the ideal balance of addi-
tives to make sure the final oil clears
our performance standards. Thus,
Yamalube mineral, semisynthetic and
synthetic oils have their own distinct
characters and value. Yamaha’s expe-
rience gained over many years of re-
search and development into oil since
the 1960’s helps make Yamalube the
best choice for your Yamaha engine.
EAUS1203
CoolantThe coolant level should be checked
regularly. In addition, the coolant must
be changed at the intervals specified in
the periodic maintenance chart.TIPIf genuine Yamaha coolant is not avail-
able, use an ethylene glycol antifreeze
containing corrosion inhibitors for alu-
minum engines and mix with distilled
water at a 1:1 ratio.
EAU20097
To check the coolant level
Since the coolant level varies with en-
gine temperature, check when the en-
gine is cold.
1. Park the vehicle on a level surface.2. With the vehicle in an upright posi-
tion, look at the coolant level in the
reservoir.
3. If the coolant is at or below the
minimum level mark, remove the
coolant reservoir cap. WARNING!
Remove only the coolant reser-
voir cap. Never attempt to re-
move the radiator cap when the
engine is hot.
[EWA15162]
Recommended coolant:
YAMALUBE coolant
Coolant quantity:
Coolant reservoir (max level mark):
0.25 L (0.26 US qt, 0.22 Imp.qt)
Radiator (including all routes):
1.60 L (1.69 US qt, 1.41 Imp.qt)
1. Coolant reservoir
2. Maximum level mark
3. Minimum level mark
LF
231
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Periodic maintenance and adjustment
6-15
64. Add coolant to the maximum level
mark. NOTICE: If coolant is not
available, use distilled water or
soft tap water instead. Do not
use hard water or salt water
since it is harmful to the engine.
If water has been used instead
of coolant, replace it with cool-
ant as soon as possible, other-
wise the cooling system will not
be protected against frost and
corrosion. If water has been
added to the coolant, have a
Yamaha dealer check the anti-
freeze content of the coolant as
soon as possible, otherwise the
effectiveness of the coolant will
be reduced.
[ECA10473]
5. Install the coolant reservoir cap.
EAU33032
Changing the coolant
The coolant must be changed at the in-
tervals specified in the periodic main-
tenance and lubrication chart. Have a
Yamaha dealer change the coolant.
WARNING! Never attempt to remove
the radiator cap when the engine is
hot.
[EWA10382]EAUM4160
Replacing the air filter ele-
ment and cleaning the check
hoseThe air filter element must be replaced
at the intervals specified in the periodic
maintenance chart. Replace the air fil-
ter element more frequently if you often
ride the rain or dusty areas. In addition,
the air filter check hose should be fre-
quently checked and cleaned if neces-
sary.
To replace the air filter element
1. Remove the passenger seat. (See
page 3-19.)
2. Remove the rider seat. (See page
3-19.)
3. Remove the air filter case cover by
removing the screws, remove the
screw securing the air filter ele-
ment and then pull it out.
1. Coolant reservoir cap
1
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Periodic maintenance and adjustment
6-16
6
4. Check the air filter for damage or
dirt and replace it if necessary.
NOTICE
ECA21220
The air filter element must be
replaced at the intervals speci-
fied in the periodic maintenance
chart.
The air filter element should be
replaced more frequently if of-
ten ride in the rain or dusty ar-
eas.
The air filter cannot be cleaned
by blowing it with compressed
air. It must be replaced.5. Insert the air filter element into the
air filter case and secure it with the
screw. NOTICE: Make sure that
the air filter element is properlyseated in the air filter case. The
engine should never be operat-
ed without the air filter element
installed, otherwise the pis-
ton(s) and/or cylinder(s) may
become excessively worn.
[ECA10482]
6. Install the air filter case cover by
installing the screws.
7. Install the seats.
To clean the air filter check hose
1. Remove the air filter check hose
under the air filter case.
2. Remove the hose, clean it, and
then install it in its original position.
1. Air filter case cover
2. Screw
1. Screw
2. Air filter element
1
21
2
1. Air filter element
1
1. Air filter check hose
1
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Periodic maintenance and adjustment
6-17
6
EAU21386
Checking the throttle grip free
playMeasure the throttle grip free play as
shown.
Periodically check the throttle grip free
play and, if necessary, have a Yamaha
dealer adjust it.
EAU21403
Valve clearanceThe valves are an important engine
component, and since valve clearance
changes with use, they must be
checked and adjusted at the intervals
specified in the periodic maintenance
chart. Unadjusted valves can result in
improper air-fuel mixture, engine
noise, and eventually engine damage.
To prevent this from occurring, have
your Yamaha dealer check and adjust
the valve clearance at regular intervals.TIPThis service must be performed when
the engine is cold.
EAU88380
TiresTires are the only contact between the
vehicle and the road. Safety in all con-
ditions of riding depends on a relatively
small area of road contact. Therefore, it
is essential to maintain the tires in good
condition at all times and replace them
at the appropriate time with the speci-
fied tires.
Tire air pressure
The tire air pressure should be
checked and, if necessary, adjusted
before each ride.
WARNING
EWA10504
Operation of this vehicle with im-
proper tire pressure may cause se-
vere injury or death from loss of
control.
The tire air pressure must be
checked and adjusted on cold
tires (i.e., when the temperature
of the tires equals the ambient
temperature).
The tire air pressure must be
adjusted in accordance with the
riding speed and with the total
1. Throttle grip free playThrottle grip free play:
3.0–5.0 mm (0.12–0.20 in)
1
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Periodic maintenance and adjustment
6-18
6 weight of rider, passenger, car-
go, and accessories approved
for this model.
WARNING
EWA10512
Never overload your vehicle. Opera-
tion of an overloaded vehicle could
cause an accident.
Tire inspection
The tires must be checked before each
ride. If the center tread depth reaches
the specified limit, if the tire has a nail
or glass fragments in it, or if the side-
wall is cracked, have a Yamaha dealer
replace the tire immediately.TIPThe tire tread depth limits may differ
from country to country. Always com-
ply with the local regulations.
WARNING
EWA17960
It is dangerous to ride with a
worn-out tire. When a tire tread
depth reaches the specified lim-
it, have a Yamaha dealer re-
place the tire immediately.
The replacement of all wheel
and brake-related parts, includ-
ing the tires, should be left to a
Yamaha dealer, who has the
necessary professional knowl-
edge and experience.
It is not recommended to patch
a punctured tube. If unavoid-
able, however, patch the tube
very carefully and replace it as
soon as possible with a high-
quality product.
Ride at moderate speeds after
changing a tire since the tire
surface must first be “broken
in” for it to develop its optimal
characteristics.Tire information
This model is equipped with tube tires.
Cold tire air pressure:
1 person:
Front:
220 kPa (2.20 kgf/cm², 32 psi)
Rear:
250 kPa (2.50 kgf/cm², 36 psi)
2 persons:
Front:
220 kPa (2.20 kgf/cm², 32 psi)
Rear:
250 kPa (2.50 kgf/cm², 36 psi)
Off-road riding:
Front:
200 kPa (2.00 kgf/cm², 29 psi)
Rear:
200 kPa (2.00 kgf/cm², 29 psi)
Maximum load:
Veh ic le:
190 kg (419 lb)
The vehicle’s maximum load is the
combined weight of the rider, pas-
senger, cargo, and any accessories.
1. Tire sidewall
2. Tire tread depth
Minimum tire tread depth (front and
rear):
1.6 mm (0.06 in)
12
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Periodic maintenance and adjustment
6-19
6Tires age, even if they have not been
used or have only been used occasion-
ally. Cracking of the tread and sidewall
rubber, sometimes accompanied by
carcass deformation, is an evidence of
ageing. Old and aged tires shall be
checked by tire specialists to ascertain
their suitability for further use.
WARNING
EWA10462
The front and rear tires should be of
the same make and design, other-
wise the handling characteristics of
the vehicle may be different, which
could lead to an accident.After extensive tests, only the tires list-
ed below have been approved for this
model by Yamaha.
EAU21945
Spoke wheelsTo maximize the performance, durabil-
ity, and safe operation of the vehicle,
note the following points.
Check each wheel for cracks, de-
formation and other damage. If
any damage is found, have the
wheel inspected by your Yamaha
dealer. Do not attempt to repair or
straighten a bent or damaged
wheel.
Check the spokes for looseness. If
any loose spokes are found, have
the wheel adjusted by your
Yamaha dealer. Improperly tight-
ened spokes can cause wheel
misalignment.
Have the wheel balanced whenev-
er the tire or tube has been re-
placed. An unbalanced wheel can
result in adverse handling charac-
teristics and shortened tire life.
WARNING
EWA10611
The wheels on this model are not
designed for use with tubeless tires.
Do not attempt to use tubeless tires
on this model.
EAU33893
Adjusting the clutch lever free
playMeasure the clutch lever free play as
shown.
Periodically check the clutch lever free
play and, if necessary, adjust it as fol-
lows.
To increase the clutch lever free play,
turn the clutch lever free play adjusting
bolt at the clutch lever in direction (a).
To decrease the clutch lever free play,
turn the adjusting bolt in direction (b).
Front tire:
Size:
90/90 - 21 M/C 54V M+S
Manufacturer/model:
PIRELLI/SCORPION RALLY STR
A
Rear tire:
Size:
150/70 R18 M/C 70V M+S
Manufacturer/model:
PIRELLI/SCORPION RALLY STR
1. Clutch lever free play adjusting bolt
2. Clutch lever free playClutch lever free play:
5.0–10.0 mm (0.20–0.39 in)
1
(a)
(b)
2
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