check engine YAMAHA TMAX 2010 Owner's Manual

PERIODIC MAINTENANCE AND ADJUSTMENT
6-14
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2
3
4
5
6
7
8
9
8. If the chain drive oil is not between
the tip of the dipstick and the max-
imum level mark, add sufficient oil
of the recommended type to raise
it to the correct level.
9. Insert the dipstick into the oil filler
hole, and then tighten the oil filler
cap.
NOTICE

ECA15010

Make sure that no foreign mate-
rial enters the chain drive case.

Make sure that no oil gets on the
tire or wheel.
10. Check the chain drive case for oil
leakage. If leakage is found, checkfor the cause.
11. Install the panel.
EAU20070
Coolant
The coolant level should be checked
before each ride. In addition, the cool-
ant must be changed at the intervals
specified in the periodic maintenance
and lubrication chart.
EAU46331
To check the coolant level
1. Place the vehicle on the center-
stand.
TIP


The coolant level must be checked
on a cold engine since the level
varies with engine temperature.

Make sure that the vehicle is posi-
tioned straight up when checking
the coolant level. A slight tilt to the
side can result in a false reading.
2. Check the coolant level through
the check window.
TIP

The coolant should be between the
minimum and maximum level marks.
1. Maximum level mark
2. Tip of the chain drive oil dipstick
1
2

PERIODIC MAINTENANCE AND ADJUSTMENT
6-15
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67
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9
3. If the coolant is at or below the
minimum level mark, lift up the
right floorboard mat as shown.
4. Remove the coolant reservoir cov-er by removing the screw.
5. Open the coolant reservoir cap,
add coolant to the maximum level
mark, and then close the reservoir
cap.
WARNING! Remove only
the coolant reservoir cap. Never
attempt to remove the radiator
cap when the engine is
hot.

[EWA15161]

NOTICE:
If coolant is
not available, use distilled water
or soft tap water instead. Do not
use hard water or salt water
since it is harmful to the engine.
If water has been used instead
of coolant, replace it with cool-
ant as soon as possible, other-wise the cooling system will not
be protected against frost and
corrosion. If water has been
added to the coolant, have a
Yamaha dealer check the anti-
freeze content of the coolant as
soon as possible, otherwise the
effectiveness of the coolant will
be reduced.
[ECA10472]

6. Install the coolant reservoir cover
by installing the screw.
7. Place the right floorboard mat in
the original position.
1. Maximum level mark
2. Minimum level mark
3. Coolant level check window
1. Right floorboard mat
3
1
2
1

1. Coolant reservoir cover
2. Screw12
1. Coolant reservoir cap
Coolant reservoir capacity (up to the
maximum level mark):
0.25 L (0.26 US qt, 0.22 Imp.qt)
1

PERIODIC MAINTENANCE AND ADJUSTMENT
6-16
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9

EAU45021
Replacing the air filter element
The air filter element should be re-
placed at the intervals specified in the
periodic maintenance and lubrication
chart. Replace the air filter element
more frequently if you are riding in un-
usually wet or dusty areas.
To replace the air filter element
1. Remove panels C and D. (See
page 6-6.)
2. Remove the air filter case cover by
removing the screws.
3. Pull the air filter element out.4. Insert a new air filter element into
the air filter case.
NOTICE:
Make
sure that the air filter element is
properly seated in the air filter
case. The engine should never
be operated without the air filter
element installed, otherwise the
piston(s) and/or cylinder(s) may
become excessively worn.

[ECA10481]

5. Install the air filter case cover by in-
stalling the screws.
6. Install the panels.
EAU33482
Adjusting the engine idling
speed
The engine idling speed must be
checked and, if necessary, adjusted as
follows at the intervals specified in the
periodic maintenance and lubrication
chart.
The engine should be warm before
making this adjustment.
1. Remove panel F. (See page 6-6.)
2. Check the engine idling speed
and, if necessary, adjust it to spec-
ification by turning the idle adjust-
ing screw. To increase the engine
idling speed, turn the screw in di-
rection (a). To decrease the en-
gine idling speed, turn the screw in
direction (b).
1. Screw
2. Air filter case cover
2
1
1

1. Air filter element
1

PERIODIC MAINTENANCE AND ADJUSTMENT
6-17
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67
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TIP

If the specified idling speed cannot be
obtained as described above, have a
Yamaha dealer make the adjustment.
3. Install the panel.
EAU21382
Checking the throttle cable
free play
The throttle cable free play should mea-
sure 3.0–5.0 mm (0.12–0.20 in) at the
throttle grip. Periodically check the
throttle cable free play and, if neces-
sary, have a Yamaha dealer adjust it.
EAU21401
Valve clearance
The valve clearance changes with use,
resulting in improper air-fuel mixture
and/or engine noise. To prevent this
from occurring, the valve clearance
must be adjusted by a Yamaha dealer
at the intervals specified in the periodic
maintenance and lubrication chart.
1. Idle adjusting screw
Engine idling speed:
1100–1300 r/min
1(a) (b)

1. Throttle cable free play
1

PERIODIC MAINTENANCE AND ADJUSTMENT
6-34
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EAU42501
Troubleshooting charts
Starting problems or poor engine performance
Check the fuel level in
the fuel tank.1. Fuel
There is enough fuel.
There is no fuel.
Check the compression.
Supply fuel.
The engine does not start.
Check the compression.
Operate the electric starter.2. Compression
There is compression.
There is no compression.
Check the ignition.
Have a Yamaha dealer
check the vehicle.
Remove the spark plugs
and check the electrodes.3. Ignition
Wipe off with a dry cloth and correct the
spark plug gaps, or replace the spark plugs.
Have a Yamaha dealer check the vehicle.
The engine does not start.
Have a Yamaha dealer
check the vehicle.
The engine does not start.
Check the battery.
Operate the electric starter.4. Battery
The engine turns over
quickly.
The engine turns over
slowly.
The battery is good.Check the battery lead connections,
and charge the battery if necessary.
DryWet
Operate the electric starter.

PERIODIC MAINTENANCE AND ADJUSTMENT
6-35
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3
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9 Engine overheating
WARNING

EWAT1040

Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be
blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.

Place a thick rag, like a towel, over the radiator cap, and then slowly rotate the cap counterclockwise to the de-
tent to allow any residual pressure to escape. When the hissing sound has stopped, press down on the cap
while turning it counterclockwise, and then remove the cap.
TIP

If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant
as soon as possible.
Wait until the
engine has cooled.
Check the coolant level in the
reservoir and radiator.
The coolant level
is OK.The coolant level is low.
Check the cooling system
for leakage.
Have a Yamaha dealer checkand repair the cooling system.Add coolant. (See TIP.)
Start the engine. If the engine overheats again,
have a
Yamaha dealer check
and repair the cooling system.
There is
leakage.
There is
no leakage.

SCOOTER CARE AND STORAGE
7-4
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9
fuel from deteriorating.
3. Perform the following steps to pro-
tect the cylinders, piston rings, etc.
from corrosion.
a. Remove the spark plug caps
and the spark plugs.
b. Pour a teaspoonful of engine oil
into the spark plug bores.
c. Install the spark plug caps onto
the spark plugs, and then place
the spark plugs on the cylinder
head so that the electrodes are
grounded. (This will limit spark-
ing during the next step.)
d. Turn the engine over several
times with the starter. (This will
coat the cylinder walls with oil.)
e. Remove the spark plug caps
from the spark plugs, and then
install the spark plugs and the
spark plug caps.
WARNING!
To prevent damage or injury
from sparking, make sure to
ground the spark plug elec-
trodes while turning the en-
gine over.

[EWA10951]

4. Lubricate all control cables and the
pivoting points of all levers andpedals as well as of the sidestand/
centerstand.
5. Check and, if necessary, correct
the tire air pressure, and then lift
the scooter so that both of its
wheels are off the ground. Alterna-
tively, turn the wheels a little every
month in order to prevent the tires
from becoming degraded in one
spot.
6. Cover the muffler outlet with a
plastic bag to prevent moisture
from entering it.
7. Remove the battery and fully
charge it. Store it in a cool, dry place
and charge it once a month. Do not
store the battery in an excessively
cold or warm place [less than 0 °C
(30 °F) or more than 30 °C (90 °F)].
For more information on storing the
battery, see page 6-26.
TIP

Make any necessary repairs before
storing the scooter.

INDEX
A
ABS (for ABS models) ............................ 3-15
ABS warning light (for ABS models) ......... 3-4
Acceleration and deceleration................... 5-2
Air filter element, replacing ..................... 6-16
Anti-theft alarm (optional)........................ 3-11
Auxiliary light bulb, replacing .................. 6-33
B
Battery..................................................... 6-26
Brake fluid, changing .............................. 6-23
Brake fluid level, checking ...................... 6-22
Brake lever, front..................................... 3-13
Brake lever, rear ..................................... 3-13
Brake levers, lubricating.......................... 6-24
Braking ...................................................... 5-3
C
Care .......................................................... 7-1
Catalytic converter .................................. 3-18
Centerstand and sidestand, checking
and lubricating ...................................... 6-24
Chain drive oil ......................................... 6-13
Coolant.................................................... 6-14
Coolant temperature gauge ...................... 3-6
D
Dimmer switch ........................................ 3-12
E
Engine break-in ......................................... 5-4
Engine idling speed................................. 6-16
Engine oil and oil filter cartridge .............. 6-10
Engine stop switch .................................. 3-12
Engine trouble warning light...................... 3-3
F
Front and rear brake lever free play........ 6-20
Front and rear brake pads, checking ...... 6-21Front fork, checking ................................. 6-25
Fuel.......................................................... 3-17
Fuel consumption, tips for reducing........... 5-3
Fuel gauge................................................. 3-5
Fuel tank cap ........................................... 3-16
Fuses, replacing ...................................... 6-28
H
Handlebar switches ................................. 3-11
Hazard switch .......................................... 3-12
Headlight bulb, replacing ......................... 6-30
Helmet holder .......................................... 3-20
High beam indicator light ........................... 3-3
Horn switch .............................................. 3-12
I
Identification numbers ............................... 9-1
Ignition circuit cut-off system ................... 3-24
Immobilizer system .................................... 3-1
Immobilizer system indicator light.............. 3-4
Indicator and warning lights ....................... 3-3
L
License plate light bulb, replacing ........... 6-32
M
Main switch/steering lock........................... 3-2
Maintenance and lubrication, periodic ....... 6-3
Maintenance, emission control system...... 6-2
Matte color, caution ................................... 7-1
Model label ................................................ 9-1
Multi-function display ................................. 3-6
P
Panels, removing and installing ................. 6-6
Parking ...................................................... 5-4
Part locations ............................................. 2-1
Pass switch.............................................. 3-12
R
Rear brake lock lever .............................. 3-14
Rear brake lock lever cable, adjusting .... 6-20
Rear view mirrors .................................... 3-22
Rider backrest, adjusting......................... 3-19
S
Safe-riding points ...................................... 1-5
Safety information ..................................... 1-1
Seat ......................................................... 3-19
Shock absorber assembly ....................... 3-23
Sidestand ................................................ 3-23
Spark plugs, checking ............................... 6-9
Specifications ............................................ 8-1
Speedometer............................................. 3-5
Starting off ................................................. 5-2
Starting the engine .................................... 5-1
Start switch .............................................. 3-12
Steering, checking................................... 6-26
Storage...................................................... 7-3
Storage compartments ............................ 3-21
T
Tail/brake light ......................................... 6-31
Throttle cable free play, checking ........... 6-17
Throttle grip and cable, checking and
lubricating.............................................. 6-23
Tires ........................................................ 6-18
Tool kit....................................................... 6-1
Troubleshooting ...................................... 6-33
Troubleshooting charts............................ 6-34
Turn signal indicator lights ........................ 3-3
Turn signal light bulb (front), replacing .... 6-31
Turn signal switch ................................... 3-12