oil change YAMAHA TMAX 2010 Owners Manual

INSTRUMENT AND CONTROL FUNCTIONS
3-7
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The multi-function display is equipped
with the following:


a tachometer

an odometer

two tripmeters (which show the
distance traveled since they were
last set to zero)

a fuel reserve tripmeter (which
shows the distance traveled when
the remaining fuel in the fuel tank
reaches approximately 3.0 L
(0.79 US gal, 0.66 Imp.gal))

a self-diagnosis device

a clock

an oil change tripmeter (which
shows the distance traveled since
the last engine oil change)

a V-belt replacement tripmeter
(which shows the distance trav-
eled since the last V-belt replace-
ment)
TIP


Be sure to turn the key to “ON” be-
fore using the “SELECT” and
“RESET” buttons.

When the key is turned to “ON”, all
of the display segments of the
multi-function display will appear
one after the other and then disap-
pear, in order to test the electrical
circuits.
Tachometer
The tachometer allows the rider to
monitor the engine speed and keep it
within the ideal power range.
NOTICE

ECA10031
Do not operate the engine in the ta-
chometer red zone.
Red zone: 8250 r/min and above
Clock
To set the clock:
1. Push the “SELECT” button and
“RESET” button together for at
least two seconds.
2. When the hour digits start flashing,
push the “RESET” button to set the
hours.
3. Push the “SELECT” button, and
the minute digits will start flashing.
4. Push the “RESET” button to set
the minutes.
5. Push the “SELECT” button and
then release it to start the clock.

1. Clock
2. Oil change indicator “OIL”
1.“RESET” button
2.“SELECT” button
1
2
1
2

INSTRUMENT AND CONTROL FUNCTIONS
3-8
2
34
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9 Odometer and tripmeter modes
Pushing the “SELECT” button switches
the display between the odometer
mode and the tripmeter modes in the
following order:
Odo
→
Trip-A
→
Trip-B
→
OIL Trip
→
V-BELT Trip
→
Odo
When approximately 3.0 L (0.79 US
gal, 0.66 Imp.gal) of fuel remains in the
fuel tank, the display will automatically
change to the fuel reserve tripmeter
mode “F Trip” and start counting the
distance traveled from that point. In that
case, pushing the “SELECT” button
switches the display between the vari-
ous tripmeter and odometer modes in
the following order:
Odo
→
F Trip
→
Trip-A
→
Trip-B
→
OILTrip
→
V-BELT Trip
→
Odo
To reset a tripmeter, select it by push-
ing the “SELECT” button until “F Trip”,
“Trip-A” or “Trip-B” is displayed. While
“F Trip”, “Trip-A” or “Trip-B” is dis-
played, push the “RESET” button for at
least one second. If you do not reset
the fuel reserve tripmeter manually, it
will reset itself automatically and the
display will return to the prior mode af-
ter refueling and traveling 5 km (3 mi).
TIP

The display cannot be changed back to
“F Trip” after pushing the “RESET” but-
ton.
1. Odometer/tripmeters
1. Oil change tripmeter
1
1

1. V-belt replacement tripmeter1
1. Fuel reserve tripmeter
1

INSTRUMENT AND CONTROL FUNCTIONS
3-9
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9Oil change indicator “OIL”
This indicator flashes at the initial 1000 km
(600 mi), then at 5000 km (3000 mi)
and every 5000 km (3000 mi) thereafter
to indicate that the engine oil should be
changed.
After changing the engine oil, reset the
oil change indicator. To reset the oil
change indicator, select it by pushing
the “SELECT” button until “OIL Trip” is
displayed, and then push the “RESET”
button at least 1 second. When pushing
the “RESET” button, “OIL Trip” starts
flashing. While “OIL Trip” is flashing,
push the “RESET” button for at least 3
seconds.
If the engine oil is changed before theoil change indicator “OIL” flashes (i.e.
before the periodic oil change interval
has been reached), the indicator “OIL”
must be reset after the oil change for
the next periodic oil change to be indi-
cated at the correct time.
The electrical circuit of the indicator can
be checked according to the following
procedure.
1. Set the engine stop switch to “”
and turn the key to “ON”.
2. Check that the oil change indicator
comes on for a few seconds and
then goes off.
3. If the oil change indicator does not
come on, have a Yamaha dealer
check the electrical circuit.
V-belt replacement indicator
“V-BELT”
This indicator flashes every 20000 km
(12500 mi) when the V-belt needs to be
replaced.
After changing the V-belt, reset the
V-belt replacement indicator. To reset
the V-belt replacement indicator, select
it by pushing the “SELECT” button until
“V-BELT Trip” is displayed, and then
push the “RESET” button at least 1 sec-
ond. When pushing the “RESET” but-
ton, “V-BELT Trip” starts flashing.
While “V-BELT Trip” is flashing, push
the “RESET” button for at least 3 sec-
onds.
If the V-belt is changed before the

1. Oil change indicator “OIL”
1

1. V-belt replacement indicator “V-BELT”
1

5-1
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OPERATION AND IMPORTANT RIDING POINTS
EAU15951
Read the Owner’s Manual carefully to
become familiar with all controls. If
there is a control or function you do not
understand, ask your Yamaha dealer.
WARNING

EWA10271
Failure to familiarize yourself with
the controls can lead to loss of con-
trol, which could cause an accident
or injury.
EAU48020
TIP

This model is equipped with a lean an-
gle sensor to stop the engine in case of
a turnover. In this case, the multi-func-
tion display indicates error code 30, but
this is not a malfunction. Turn the key to
“OFF” and then to “ON” to clear the er-
ror code. Failing to do so will prevent
the engine from starting even though
the engine will crank when pushing the
start switch.
EAU36512
Starting the engine
NOTICE

ECA10250
See page 5-4 for engine break-in in-
structions prior to operating the ve-
hicle for the first time.
In order for the ignition circuit cut-off
system to enable starting, the side-
stand must be up.
See page 3-24 for more information.
1. Turn the key to “ON” and make
sure that the engine stop switch is
set to “”.
The following warning lights, indi-
cator light and indicators should
come on for a few seconds, then
go off.

Engine trouble warning light

ABS warning light (for ABS mod-
els)

Immobilizer system indicator light

V-belt replacement indicator

Oil change indicator
NOTICE

ECA15022
If a warning light, indicator light or
indicator does not go off, see pages

OPERATION AND IMPORTANT RIDING POINTS
5-4
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3
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8
9

EAU16841
Engine break-in
There is never a more important period
in the life of your engine than the period
between 0 and 1600 km (1000 mi). For
this reason, you should read the follow-
ing material carefully.
Since the engine is brand new, do not
put an excessive load on it for the first
1600 km (1000 mi). The various parts in
the engine wear and polish themselves
to the correct operating clearances.
During this period, prolonged full-throt-
tle operation or any condition that might
result in engine overheating must be
avoided.
EAU36531
0–1000 km (0–600 mi)
Avoid prolonged operation above
4000 r/min.
NOTICE:
After 1000 km
(600 mi) of operation, the engine oil
must be changed, and the oil filter
cartridge or element replaced.

[ECA11282]

1000–1600 km (600–1000 mi)
Avoid prolonged operation above
6000 r/min.
1600 km (1000 mi) and beyond
The vehicle can now be operated nor-
mally.
NOTICE

ECA10310

Keep the engine speed out of
the tachometer red zone.

If any engine trouble should oc-
cur during the engine break-in
period, immediately have a
Yamaha dealer check the vehi-
cle.
EAU17213
Parking
When parking, stop the engine, and
then remove the key from the main
switch.
WARNING

EWA10311

Since the engine and exhaust
system can become very hot,
park in a place where pedestri-
ans or children are not likely to
touch them and be burned.

Do not park on a slope or on soft
ground, otherwise the vehicle
may overturn, increasing the
risk of a fuel leak and fire.

Do not park near grass or other
flammable materials which
might catch fire.

PERIODIC MAINTENANCE AND ADJUSTMENT
6-4
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11 *
Chassis fasteners

Make sure that all nuts, bolts
and screws are properly
tightened.
√√√√√
12
Front brake lever
pivot shaft

Lubricate with silicone grease.
√√√√√
13
Rear brake lever
pivot shaft

Lubricate with silicone grease.
√√√√√
14
Sidestand,
centerstand

Check operation.

Lubricate.
√√√√√
15 *
Sidestand switch

Check operation.
√√√√√√
16 *
Front fork

Check operation and for oil
leakage.
√√√√
17 *
Shock absorber
assembly

Check operation and shock
absorber for oil leakage.
√√√√
18
Engine oil

Change. (See pages 3-9 and
6-10.)
√
When the oil change indicator flashes

Check oil level and vehicle for oil
leakage.Every 5000 km (3000 mi)
√
19
Engine oil filter
cartridge

Replace.
√√√
20 *
Cooling system

Check coolant level and vehicle
for coolant leakage.
√√√√√

Change. Every 3 years
21
Chain drive oil

Check vehicle for oil leakage.

Change.
√√√√
22 *
V-belt

Replace. When the V-belt replacement indicator flashes [every 20000 km (12000 mi)]
23 *
Front and rear brake
switches

Check operation.
√√√√√√
24
Moving parts and
cables

Lubricate.
√√√√√
NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING
ANNUAL
CHECK 1000 km
(600 mi)10000 km
(6000 mi)20000 km
(12000 mi)30000 km
(18000 mi)40000 km
(24000 mi)

PERIODIC MAINTENANCE AND ADJUSTMENT
6-5
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3
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8
9

EAU38262
TIP


Engine air filter and V-belt air filters

This model’s engine air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with
compressed air to avoid damaging it.

The engine air filter element needs to be replaced and the V-belt air filter elements need to be serviced more frequent-
ly when riding in unusually wet or dusty areas.

Hydraulic brake service

After disassembling the brake master cylinders and calipers, always change the fluid. Regularly check the brake fluid
levels and fill the reservoirs as required.

Every two years replace the internal components of the brake master cylinders and calipers, and change the brake
fluid.

Replace the brake hoses every four years and if cracked or damaged.
25 *
Throttle grip
housing and cable

Check operation and free play.

Adjust the throttle cable free
play if necessary.

Lubricate the throttle grip
housing and cable.
√√√√√
26 *
Lights, signals and
switches

Check operation.

Adjust headlight beam.
√√√√√√
NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING
ANNUAL
CHECK 1000 km
(600 mi)10000 km
(6000 mi)20000 km
(12000 mi)30000 km
(18000 mi)40000 km
(24000 mi)

PERIODIC MAINTENANCE AND ADJUSTMENT
6-10
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9

EAU1985C
Engine oil and oil filter
cartridge
The engine oil level should be checked
before each ride. In addition, the oil
must be changed and the oil filter car-
tridge replaced at the intervals speci-
fied in the periodic maintenance and
lubrication chart.
To check the engine oil level
1. Place the vehicle on the center-
stand. A slight tilt to the side can
result in a false reading.
2. Start the engine, warm it up for two
minutes, and then turn it off.
NOTICE

ECA11290
The engine must be cold before pro-
ceeding with the oil level check, oth-
erwise the check will result in a false
reading.
3. Wait two minutes until the oil set-
tles, and then check the oil level
through the check window located
at the bottom-left side of the crank-
case.
TIP

The engine oil should be between the
minimum and maximum level marks.
4. If the engine oil is below the mini-
mum level mark, add sufficient oil
of the recommended type to raise
it to the correct level.
To change the engine oil (with or
without oil filter cartridge replace-
ment)
1. Place the vehicle on a level sur-
face.
2. Start the engine, warm it up forseveral minutes, and then turn it
off.
3. Place an oil pan under the engine
to collect the used oil.
4. Remove the engine oil filler cap,
the engine oil drain bolt and its
gasket to drain the oil from the
crankcase.
1. Engine oil level check window
2. Maximum level mark
3. Minimum level mark
1
32

1. Engine oil filler cap
1

PERIODIC MAINTENANCE AND ADJUSTMENT
6-13
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11. Start the engine, and then let it idle
for several minutes while checking
it for oil leakage. If oil is leaking, im-
mediately turn the engine off and
check for the cause.
12. Turn the engine off, and then
check the oil level and correct it if
necessary.
13. Reset the oil change indicator.
(See page 3-9.)
TIP

If the engine oil is changed before the
oil change indicator comes on (i.e. be-
fore the periodic oil change interval has
been reached), the indicator must be
reset after the oil change for the next
periodic oil change to be indicated at
the correct time.
EAU19997
Chain drive oil
The chain drive oil should be changed
as follows at the intervals specified in
the periodic maintenance and lubrica-
tion chart.
1. Place the vehicle on a level sur-
face.
2. Remove panel E. (See page 6-6.)
3. Place an oil pan under the chain
drive case to collect the used oil.
4. Remove the chain drive oil filler
cap, the chain drive oil drain bolt
and its gasket to drain the oil from
the chain drive case.5. Install the chain drive oil drain bolt
and its new gasket, and then tight-
en the bolt to the specified torque.
6. Refill with the specified amount of
the recommended oil.
7. Wipe the dipstick clean, insert it
into the oil filler hole (without
screwing it in), and then remove it
to check the oil level.
TIP

The chain drive oil should be between
the tip of the dipstick and the maximum
level mark.
1. Chain drive oil filler cap
2. Chain drive oil drain bolt
3. Gasket
1
23

Tightening torque:
Chain drive oil drain bolt:
20 Nm (2.0 m·kgf, 14.5 ft·lbf)
Recommended chain drive oil:
See page 8-1.
Oil quantity:
0.70 L (0.74 US qt, 0.62 Imp.qt)

PERIODIC MAINTENANCE AND ADJUSTMENT
6-14
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8. If the chain drive oil is not between
the tip of the dipstick and the max-
imum level mark, add sufficient oil
of the recommended type to raise
it to the correct level.
9. Insert the dipstick into the oil filler
hole, and then tighten the oil filler
cap.
NOTICE

ECA15010

Make sure that no foreign mate-
rial enters the chain drive case.

Make sure that no oil gets on the
tire or wheel.
10. Check the chain drive case for oil
leakage. If leakage is found, checkfor the cause.
11. Install the panel.
EAU20070
Coolant
The coolant level should be checked
before each ride. In addition, the cool-
ant must be changed at the intervals
specified in the periodic maintenance
and lubrication chart.
EAU46331
To check the coolant level
1. Place the vehicle on the center-
stand.
TIP


The coolant level must be checked
on a cold engine since the level
varies with engine temperature.

Make sure that the vehicle is posi-
tioned straight up when checking
the coolant level. A slight tilt to the
side can result in a false reading.
2. Check the coolant level through
the check window.
TIP

The coolant should be between the
minimum and maximum level marks.
1. Maximum level mark
2. Tip of the chain drive oil dipstick
1
2