engine coolant YAMAHA TMAX 2012 Owners Manual

TABLE OF CONTENTSSAFETY INFORMATION .................. 1-1
Further safe-riding points ................ 1-5
DESCRIPTION .................................. 2-1
Left view .......................................... 2-1
Right view ........................................ 2-2
Controls and instrument s................. 2-3
INSTRUMENT AND CONTROL
FUNCTIONS ....................................... 3-1
Immobilizer system .... ..................... 3-1
Main switch/steering lock ................ 3-2
Indicator lights and warning light .... 3-3
Speedometer .................................. 3-4
Tachometer .................................... 3-4
Multi-function display ...................... 3-5
Anti-theft alarm (opti onal) ............. 3-12
Handlebar switches ...................... 3-12
Front brake lever .......................... 3-13
Rear brake lever ........................... 3-14
Rear brake lock lever .................... 3-15
Fuel tank cap ................................ 3-15
Fuel ............................................... 3-16
Catalytic converter ........................ 3-18
Seat .............................................. 3-18
Adjusting the rider backrest .......... 3-19
Helmet holder ............................... 3-20
Storage compartments ................. 3-20
Windshield .................................... 3-22
Rear view mirrors ......................... 3-24
Shock absorber assembly ............ 3-24 Sidestand ..................................... 3-25
Ignition circuit cut-o
ff system ........ 3-25
FOR YOUR SAFETY –
PRE-OPERATION CHECKS ............. 4-1
OPERATION AND IMPORTANT
RIDING POINTS ................................. 5-1
Starting the engine ......................... 5-1
Starting off ...................................... 5-2
Acceleration and deceleration ........ 5-2
Braking ........................................... 5-3
Tips for reducing fuel consumption ............................... 5-3
Engine break-in .............................. 5-4
Parking ........................................... 5-4
PERIODIC MAINTENANCE AND
ADJUSTMENT ................................... 6-1
Owner’s tool kit ............................... 6-2
Periodic maintenance chart for the emission contro l system ....... 6-3
General maintenance and
lubrication chart .......................... 6-4
Removing and installing panels ..... 6-8
Checking the spark plugs ............. 6-10
Engine oil and oil filter cartridge ... 6-11
Coolant ......................................... 6-14
Replacing the air filter element ..... 6-15
Adjusting the engine idling speed ........................................ 6-16 Checking the throttle grip free
play ............................................ 6-17
Valve clearance ............................ 6-17
Tires .............................................. 6-17
Cast wheels .................................. 6-19
Checking the front and rear brake lever free play .................. 6-20
Adjusting the rear brake lock
cable .......................................... 6-21
Checking the rear brake lock ........ 6-21
Checking the front and rear
brake pads ................................. 6-22
Checking the brake fluid level ....... 6-23
Changing the brake fluid ............... 6-24
Drive belt slack ............................. 6-24
Checking and lubricating the cables ........................................ 6-24
Checking and lubricating the throttle grip and cable ................ 6-25
Lubricating the front and rear
brake levers ............................... 6-25
Checking and lubricating the centerstand and sidestand ........ 6-26
Checking the front fork .................. 6-26
Checking the steering ................... 6-27
Checking the wheel bearings ........ 6-27
Battery .......................................... 6-28
Replacing the fuses ...................... 6-30
Replacing the headlight bulb ........ 6-31
Tail/brake light .............................. 6-3259C-9-E0.book 1 ページ ２０１１年９月１１日　日曜日　午前９時２７分

2-1
12
DESCRIPTION
EAU10410
Left view
3
5
98
7
6
10
111
4
2
1. Battery (page 6-28)
2. V-belt air filter element (left)
3. Helmet holder (page 3-20)
4. Rear storage compartment (page 3-20)
5. Grab bar (page 5-2)
6. Engine oil filler cap (page 6-11)
7. Sidestand (page 3-25) 8. Engine oil drain bolt (page 6-11)
9. Engine oil level check window (page 6-11)
10.Oil filter cartridge (page 6-11)
11.Coolant level check window (page 6-14)
59C-9-E0.book 1 ページ ２０１１年９月１１日　日曜日　午前９時２７分

INSTRUMENT AND CONTROL FUNCTIONS
3-5
1
23
4
5
6
7
8
9
EAU52241
Multi-function display
WARNING
EWA12312
Be sure to stop the vehicle before
making any setting changes to the
multi-function display. Changing
settings while riding can distract the
operator and increase the risk of anaccident.The multi-function display is equipped
with the following:

a fuel meter

a coolant temperature meter

an odometer

two tripmeters (which show the
distance traveled since they were
last set to zero)

a fuel reserve tripmeter (which
shows the distance traveled
when the remaining fuel in the
fuel tank reaches approximately
3.0 L (0.79 US gal, 0.66 Imp.gal))

a self-diagnosis device

a clock

an ambient temperature display

a fuel consumption display (aver-
age and instantaneous consump-
tion functions)

an oil change tripmeter (which
shows the distance traveled since
the last engine oil change)

a V-belt replacement tripmeter
(which shows the distance trav-
eled since the last V-belt replace-
ment)
TIP
Be sure to turn the key to “ON” be-
fore using the left and right set but-
tons.

When the key is turned to “ON”, all
of the display segments of the
1. Left set button
2. Fuel meter
3. Fuel level warning indicator “ ”
4. Odometer
5. Coolant temperature warning indicator “”
6. Coolant temperature meter
7. Right set button
23
4
56
11
7
1. Tripmeter/fuel reserve tripmeter
2. Ambient temperature/average fuel con- sumption/instantaneous fuel consumption
1. Clock
211
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INSTRUMENT AND CONTROL FUNCTIONS
3-7
1
23
4
5
6
7
8
9V-Belt Trip
 Oil Trip  Odo
To reset a tripmeter, select it by push-
ing the left set button until “Trip F”, “Trip
1” or “Trip 2” is displayed. While “Trip
F”, “Trip 1” or “Trip 2” is displayed, push
the right set button for at least one sec-
ond. If you do not reset the fuel reserve
tripmeter manually, it will reset itself au-
tomatically and the display will return to
the prior mode after refueling and trav-
eling 5 km (3 mi).
TIPThe display cannot be changed back to
“Trip F” after pushing the right set but-ton. Fuel meter
With the key in the “ON” position, the
fuel meter indicates the amount of fuel
in the fuel tank. The display segments
of the fuel meter disappear towards “E”
(Empty) as the fuel level decreases.
When the fuel level reaches the bottom
segment near “E”, the fuel level warn-
ing indicator, “F”, “E”, and the bottom
segment will flash. Refuel as soon as
possible.
Coolant temperature meter
With the key in the “ON” position, the
coolant temperature meter indicates
the temperature of the coolant. The
coolant temperature varies with chang-
es in the weather and engine load. If
the top segment, “H”, “C”, and coolanttemperature warning indicator flash,
stop the vehicle and let the engine cool.
(See page 6-37.)
NOTICE
ECA10021
Do not continue to operate the en-gine if it is overheating.
1. Fuel reserve tripmeter
1
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4-1
1
2
34
5
6
7
8
9
FOR YOUR SAFETY – PRE-OPERATION CHECKS
EAU15596
Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection
and maintenance procedures and schedules described in the Owner’s Manual.
WARNING
EWA11151
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage.
Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided inthis manual, have the vehicle inspected by a Yamaha dealer.
Before using this vehicle, check the following points:
ITEM CHECKS PAGE
Fuel Check fuel level in fuel tank.
Refuel if necessary.
Check fuel line for leakage.
Check fuel tank breather hose and overfl
ow hose for obstructions, cracks or
damage, and check hose connections. 3-16
Engine oil Check oil level in engine.
If necessary, add recommended oil to specified level.
Check vehicle for oil leakage. 6-11
Coolant Check coolant level in reservoir.
If necessary, add recommended coolant to specified level.
Check cooling system for leakage. 6-14
Front brake Check operation.
If soft or spongy, have Yamaha dealer bleed hydraulic system.
Check brake pads for wear.
Replace if necessary.
Check fluid level in reservoir.
If necessary, add specified brak
e fluid to specified level.
Check hydraulic system for leakage. 6-20, 6-22, 6-23
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-14
2
3
4
567
8
9
been reached), the indicator must be
reset after the oil change for the next
periodic oil change to be indicated at
the correct time.
EAU20070
Coolant The coolant level should be checked
before each ride. In addition, the cool-
ant must be changed at the intervals
specified in the periodic maintenance
and lubrication chart.
EAU52020
To check the coolant level
1. Place the vehicle on the center- stand.TIP
The coolant level must be checked
on a cold engine since the level
varies with engine temperature.

Make sure that the vehicle is posi-
tioned straight up when checking
the coolant level. A slight tilt to theside can result in a false reading.
2. Check the coolant level through the check window.
TIPThe coolant should be between theminimum and maximum level marks. 3. If the coolant is at or below the
minimum level mark, remove the
left floorboard mat by pulling it up.
4. Remove the coolant reservoir cov-
1. Coolant level check window
2. Maximum level mark
3. Minimum level mark
1. Floorboard mat
2
3
1
1
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-15
1
2
3
4
56
7
8
9er by removing the screw.
5. Open the coolant reservoir cap, add coolant to the maximum level
mark, and then close the reservoir
cap. WARNING! Remove only
the coolant reservoir cap. Never
attempt to remove the radiator
cap when the engine is
hot.
[EWA15161]
NOTICE: If coolant is
not available, use distilled water
or soft tap water instead. Do not
use hard water or salt water
since it is harmful to the engine.
If water has been used instead
of coolant, replace it with cool-
ant as soon as possible, other- wise the cooling system will not
be protected against frost and
corrosion. If water has been
added to the coolant, have a
Yamaha dealer check the anti-
freeze content of the coolant as
soon as possible, otherwise the
effectiveness of the coolant will
be reduced.
[ECA10472]

6. Install the coolant reservoir cover by installing the screw.
7. Place the left floorboard mat in the original position and push it down-
ward to secure it.
EAU52030
Replacing the air filter element The air filter element should be re-
placed at the intervals specified in the
periodic maintenance and lubrication
chart. Replace the air filter element
more frequently if you are riding in un-
usually wet or dusty areas.
To replace the air filter element1. Remove panel C. (See page 6-8.)
2. Remove the air filter case cover by removing the screws.
3. Pull the air filter element out.
1. Coolant reservoir cover
2. Screw
1 2
1. Coolant reservoir capCoolant reservoir capacity (up to the
maximum level mark):
0.27 L (0.29 US qt, 0.24 Imp.qt)
1
1. Screw
2. Air filter case cover
1
1 2
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-37
1
2
3
4
56
7
8
9Engine overheating
WARNING
EWAT1040

Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be
blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.

Place a thick rag, like a towel, over the radiator cap, and then slowly rotate the cap counterclockwise to the de-
tent to allow any residual pressure to escape. When the hissing sound has stopped, press down on the capwhile turning it counterclockwise, and then remove the cap.
TIPIf coolant is not available, tap water can be temporarily us
ed instead, provided that it is changed to the recommended coolantas soon as possible.
Wait until the
engine has cooled.
Check the coolant level in the
reservoir and radiator.
The coolant level
is OK.The coolant level is low.
Check the cooling system
for leakage.
Have a Yamaha dealer checkand repair the cooling system.Add coolant. (See TIP.)
Start the engine. If the engine overheats again,
have a
Yamaha dealer check
and repair the cooling system.
There is
leakage.
There is
no leakage.
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8-1
2
3
4
5
6
789
SPECIFICATIONS
EAU50915
Dimensions:Overall length: 2200 mm (86.6 in)
Overall width: 775 mm (30.5 in)
Overall height: 1420/1475 mm (55.9/58.1 in)
Seat height:
800 mm (31.5 in)
Wheelbase: 1580 mm (62.2 in)
Ground clearance: 125 mm (4.92 in)
Minimum turning radius:
2800 mm (110.2 in)Weight:Curb weight: 217 kg (478 lb)Engine:Engine type: Liquid cooled 4-stroke, DOHC
Cylinder arrangement: Inline 2-cylinder
Displacement:
530 cm
3
Bore  stroke:
68.0  73.0 mm (2.68  2.87 in)
Compression ratio: 10.90 : 1
Starting system:
Electric starter
Lubrication system: Dry sump
Engine oil:Recommended brand:
YAMALUBE
Type: SAE 10W-30 or 10W-40
Recommended engine oil grade: API service SG type or higher, JASO stan-
dard MA
Engine oil quantity: Without oil filter ca rtridge replacement:
2.70 L (2.85 US qt, 2.38 Imp.qt)
With oil filter cartridge replacement: 2.90 L (3.07 US qt, 2.55 Imp.qt)Cooling system:Coolant reservoir capacity (up to the maxi-
mum level mark): 0.27 L (0.29 US qt, 0.24 Imp.qt)
Radiator capacity (including all routes): 1.50 L (1.59 US qt, 1.32 Imp.qt)Air filter:Air filter element:
Oil-coated paper elementFuel:Recommended fuel: Regular unleaded gasoline or gasohol
(E10)
Fuel tank capacity: 15.0 L (3.96 US gal, 3.30 Imp.gal)
Fuel reserve amount:
3.0 L (0.79 US gal, 0.66 Imp.gal)Fuel injection:Throttle body:ID mark: 59C1 00
Spark plug(s):Manufacturer/model:
NGK/CR7E
Spark plug gap: 0.7–0.8 mm (0.028–0.031 in)Clutch:Clutch type:
Wet, multiple-disc automaticTransmission:Primary reduction ratio: 1.000
Final drive:
Belt
Secondary reduction ratio: 6.034 (52/32 x 36/22 x 59/26)
Transmission type: V-belt automaticChassis:Frame type: Diamond
Caster angle: 25.00 
Trail:
92 mm (3.6 in)Front tire:Type: Tubeless
Size:
120/70R15 M/C 56H
Manufacturer/model: DUNLOP/GPR-100F
Manufacturer/model: BRIDGESTONE/BT011F
59C-9-E0.book 1 ページ ２０１１年９月１１日　日曜日　午前９時２７分

INDEX
AAcceleration and deceleration ................... 5-2
Air filter element, replacing ...................... 6-15
Anti-theft alarm (optional) ........................ 3-12
Auxiliary light bulb, replacing ................... 6-34BBattery ..................................................... 6-28
Brake fluid, changing ............................... 6-24
Brake fluid level, checking ....................... 6-23
Brake lever, front ..................................... 3-13
Brake lever, rear ...................................... 3-14
Brake levers, lubricating .......................... 6-25
Braking ...................................................... 5-3CCables, checking and lubricating ............. 6-24
Care ........................................................... 7-1
Catalytic converter ................................... 3-18
Centerstand and sidestand, checking and lubricating ....................................... 6-26
Coolant .................................................... 6-14DDimmer switch ......................................... 3-12
Drive belt slack ........................................ 6-24EEngine break-in ......................................... 5-4
Engine idling speed ................................. 6-16
Engine oil and oil filter cartridge .............. 6-11
Engine stop switch................................... 3-13
Engine trouble warning light ...................... 3-3FFront and rear brake lever free play, checking ................................................ 6-20
Front and rear brake pads, checking ....... 6-22
Front fork, checking ................................. 6-26 Fuel ......................................................... 3-16
Fuel consumption, tips for reducing .......... 5-3
Fuel tank cap........................................... 3-15
Fuses, replacing ...................................... 6-30
HHandlebar switches ................................. 3-12
Hazard switch.......................................... 3-13
Headlight bulb, replacing......................... 6-31
Helmet holder .......................................... 3-20
High beam indicator light ........................... 3-3
Horn switch ............................................. 3-13IIdentification numbers ............................... 9-1
Ignition circuit cut-off system ................... 3-25
Immobilizer system ................................... 3-1
Immobilizer system indicator light ............. 3-3
Indicator lights and warning light ............... 3-3LLicense plate light bulb, replacing ........... 6-33MMain switch/steering lock .......................... 3-2
Maintenance and lubricatio
n, periodic....... 6-4
Maintenance, emission control system ..... 6-3
Matte color, caution ................................... 7-1
Model label ................................................ 9-1
Multi-function display................................. 3-5PPanels, removing and installing ................ 6-8
Parking ...................................................... 5-4
Part locations ............................................ 2-1
Pass switch ............................................. 3-12RRear brake lock cable, adjusting ............. 6-21
Rear brake lock, checking ....................... 6-21 Rear brake lock lever ............................... 3-15
Rear view mirrors..................................... 3-24
Rider backrest, adjusting .........................3-19
SSafe-riding points .......................................1-5
Safety information ......................................1-1
Seat ......................................................... 3-18
Shock absorber assembly .......................3-24
Sidestand .................................................3-25
Spark plugs, checking ..............................6-10
Specifications.............................................8-1
Speedometer .............................................3-4
Starting off .................................................5-2
Starting the engine.....................................5-1
Start switch ..............................................3-13
Steering, checking ................................... 6-27
Storage ......................................................7-3
Storage compartments ............................3-20TTachometer................................................3-4
Tail/brake light ......................................... 6-32
Throttle grip and cable, checking and
lubricating ..............................................6-25
Throttle grip free play, checking............... 6-17
Tires ......................................................... 6-17
Tool kit .......................................................6-2
Troubleshooting ....................................... 6-34
Troubleshooting charts ............................6-36
Turn signal indicator lights .........................3-3
Turn signal light bulb (front), replacing ....6-32
Turn signal switch .................................... 3-12VValve clearance ....................................... 6-17
Vehicle identificat ion number .....................9-1
59C-9-E0.book 2 ページ ２０１１年９月１１日　日曜日　午前９時２７分