YAMAHA TMAX 2014 Manual PDF

PERIODIC MAINTENANCE AND ADJUSTMENT
6-22
2
3
4
567
8
9
EAU22312
Checking the front and rear
brake padsFront brake
Rear brake
The front and rear brake pads must bechecked for wear at the intervals spec-
ified in the periodic maintenance and
lubrication chart. Each brake pad is
provided with a wear indicator, which
allows you to check the brake pad wear
without having to disassemble the
brake. To check the brake pad wear,
check the position of the wear indicator
while applying the brake. If a brake pad
has worn to the point that the wear indi-
cator almost touches the brake disc,
have a Yamaha dealer replace the
brake pads as a set.
1. Wear indicator groove
2. Wear indicator
3. Rubber boot
1
2
3
1. Brake pad wear indicator
1. Brake pad wear indicator
1
1
59C-9-E2.book 22 ページ ２０１３年６月１８日　火曜日　午後１時３３分

PERIODIC MAINTENANCE AND ADJUSTMENT
6-23
1
2
3
4
56
7
8
9
EAU22582
Checking the brake fluid levelBefore riding, check that the brake fluid
is above the minimum level mark.
Check the brake fluid level with the top
of the reservoir level. Replenish the
brake fluid if necessary.
Front brakeRear brake
WARNING
EWA15991
Improper maintenance can result in
loss of braking ability. Observe
these precautions:
Insufficient brake fluid may al-
low air to enter the brake sys-
tem, reducing braking
performance.

Clean the filler cap before re-
moving. Use only DOT 4 brake
fluid from a sealed container.

Use only the specified brake flu-
id; otherwise, the rubber sealsmay deteriorate, causing leak-
age.

Refill with the same type of
brake fluid. Adding a brake fluid
other than DOT 4 may result in a
harmful chemical reaction.

Be careful that water does not
enter the brake fluid reservoir
when refilling. Water will signifi-
cantly lower the boiling point of
the fluid and may result in vaporlock.
NOTICE
ECA17641
Brake fluid may damage painted sur-
faces or plastic parts. Always cleanup spilled fluid immediately.
As the brake pads wear, it is normal for
the brake fluid level to gradually go
down. A low brake fluid level may indi-
cate worn brake pads and/or brake sys-
tem leakage; therefore, be sure to
check the brake pads for wear and the
brake system for leakage. If the brake
fluid level goes down suddenly, have a
Yamaha dealer check the cause before
further riding.
1. Minimum level mark
1
1. Minimum level markSpecified brake fluid:
DOT 4
1
59C-9-E2.book 23 ページ ２０１３年６月１８日　火曜日　午後１時３３分

PERIODIC MAINTENANCE AND ADJUSTMENT
6-24
2
3
4
567
8
9
EAU22733
Changing the brake fluidHave a Yamaha dealer change the
brake fluid at the intervals specified in
the periodic maintenance and lubrica-
tion chart. In addition, have the oil seals
of the master cylinders and calipers as
well as the brake hoses replaced at the
intervals listed below or whenever they
are damaged or leaking.
Oil seals: Replace every two
years.

Brake hoses: Replace every four
years.
EAU51991
Drive belt slackThe drive belt slack should be checked
and adjusted by a Yamaha dealer at
the intervals specified in the periodic
maintenance and lubrication chart.
EAU23098
Checking and lubricating the
cablesThe operation of all control cables and
the condition of the cables should be
checked before each ride, and the ca-
bles and cable ends should be lubricat-
ed if necessary. If a cable is damaged
or does not move smoothly, have a
Yamaha dealer check or replace it.
WARNING! Damage to the outer
housing of cables may result in in-
ternal rusting and cause interfer-
ence with cable movement. Replace
damaged cables as soon as possi-
ble to prevent unsafe condi-
tions.
[EWA10712]
Recommended lubricant:Yamaha cable lubricant or other suit-
able cable lubricant
59C-9-E2.book 24 ページ ２０１３年６月１８日　火曜日　午後１時３３分

PERIODIC MAINTENANCE AND ADJUSTMENT
6-25
1
2
3
4
56
7
8
9
EAU23115
Checking and lubricating the
throttle grip and cableThe operation of the throttle grip should
be checked before each ride. In addi-
tion, the cable should be lubricated by a
Yamaha dealer at the intervals speci-
fied in the periodic maintenance chart.
The throttle cable is equipped with a
rubber cover. Make sure that the cover
is securely installed. Even though the
cover is installed correctly, it does not
completely protect the cable from water
entry. Therefore, use care not to pour
water directly onto the cover or cable
when washing the vehicle. If the cable
or cover becomes dirty, wipe clean with
a moist cloth.
EAU23173
Lubricating the front and rear
brake leversFront brake lever
Rear brake lever
The pivoting points of the front and rear
brake levers must be lubricated at the
intervals specified in the periodic main-
tenance and lubrication chart.
Recommended lubricant:Silicone grease
59C-9-E2.book 25 ページ ２０１３年６月１８日　火曜日　午後１時３３分

PERIODIC MAINTENANCE AND ADJUSTMENT
6-26
2
3
4
567
8
9
EAU23215
Checking and lubricating the
centerstand and sidestandThe operation of the centerstand and
sidestand should be checked before
each ride, and the pivots and met-
al-to-metal contact surfaces should be
lubricated if necessary.
WARNING
EWA10742
If the centerstand or sidestand does
not move up and down smoothly,
have a Yamaha dealer check or re-
pair it. Otherwise, the centerstand or
sidestand could contact the ground
and distract the operator, resultingin a possible loss of control.
EAU23273
Checking the front forkThe condition and operation of the front
fork must be checked as follows at the
intervals specified in the periodic main-
tenance and lubrication chart.
To check the condition
Check the inner tubes for scratches,
damage and excessive oil leakage.
To check the operation1. Place the vehicle on a level sur- face and hold it in an upright posi-
tion. WARNING! To avoid injury,
securely support the vehicle so
there is no danger of it falling
over.
[EWA10752]
2. While applying the front brake, push down hard on the handlebars
several times to check if the front
fork compresses and rebounds
smoothly.
Recommended lubricant:Lithium-soap-based grease
59C-9-E2.book 26 ページ ２０１３年６月１８日　火曜日　午後１時３３分

PERIODIC MAINTENANCE AND ADJUSTMENT
6-27
1
2
3
4
56
7
8
9
NOTICE
ECA10591
If any damage is found or the front
fork does not operate smoothly,
have a Yamaha dealer check or re-pair it.
EAU45512
Checking the steeringWorn or loose steering bearings may
cause danger. Therefore, the operation
of the steering must be checked as fol-
lows at the intervals specified in the pe-
riodic maintenance and lubrication
chart.1. Place the vehicle on the center- stand. WARNING! To avoid inju-
ry, securely support the vehicle
so there is no danger of it falling
over.
[EWA10752]
2. Hold the lower ends of the front fork legs and try to move them for-
ward and backward. If any free
play can be felt, have a Yamaha
dealer check or repair the steering.
EAU23292
Checking the wheel bearingsThe front and rear wheel bearings must
be checked at the intervals specified in
the periodic maintenance and lubrica-
tion chart. If there is play in the wheel
hub or if the wheel does not turn
smoothly, have a Yamaha dealer check
the wheel bearings.
59C-9-E2.book 27 ページ ２０１３年６月１８日　火曜日　午後１時３３分

PERIODIC MAINTENANCE AND ADJUSTMENT
6-28
2
3
4
567
8
9
EAU52043
BatteryThe battery is located under front stor-
age compartment A. (See page 3-21.)
This model is equipped with a VRLA
(Valve Regulated Lead Acid) battery.
There is no need to check the electro-
lyte or to add distilled water. However,
the battery lead connections need to be
checked and, if necessary, tightened.
WARNING
EWA10761

Electrolyte is poisonous and
dangerous since it contains sul-
furic acid, which causes severe
burns. Avoid any contact with
skin, eyes or clothing and al-
ways shield your eyes when
working near batteries. In case
of contact, administer the fol-
lowing FIRST AID.
EXTERNAL: Flush with plentyof water.
INTERNAL: Drink large quan- tities of water or milk and im-
mediately call a physician.
EYES: Flush with water for 15 minutes and seek prompt
medical attention.

Batteries produce explosive hy-
drogen gas. Therefore, keep
sparks, flames, cigarettes, etc.,
away from the battery and pro-
vide sufficient ventilation when
charging it in an enclosed
space.

KEEP THIS AND ALL BATTER-
IES OUT OF THE REACH OFCHILDREN.
To access the battery 1. Remove panel B. (See page 6-8.)
2. Open the front storage compart- ment A. (See page 3-21.)
3. Pull the storage compartment out- ward, then remove it. 4. Remove the front storage com-
partment A by removing the
screws.
1. Storage compartment
1. Screw
2. Front storage compartment A
11
1
2
59C-9-E2.book 28 ページ ２０１３年６月１８日　火曜日　午後１時３３分

PERIODIC MAINTENANCE AND ADJUSTMENT
6-29
1
2
3
4
56
7
8
9To charge the battery
Have a Yamaha dealer charge the bat-
tery as soon as possible if it seems to
have discharged. Keep in mind that the
battery tends to discharge more quickly
if the vehicle is equipped with optional
electrical accessories.
NOTICE
ECA16522
To charge a VRLA (Valve Regulated
Lead Acid) battery, a special (con-
stant-voltage) battery charger is re-
quired. Using a conventional batterycharger will damage the battery. To store the battery
1. If the vehicle will not be used for more than one month, remove the
battery, fully charge it, and then
place it in a cool, dry place.
NOTICE: When removing the
battery, be sure the key is
turned to “OFF”, then discon-
nect the negative lead before
disconnecting the positive
lead.
[ECA16303]
2. If the battery will be stored for more than two months, check it at least
once a month and fully charge it if
necessary.
3. Fully charge the battery before in- stallation. NOTICE: When install-
ing the battery, be sure the key
is turned to “OFF”, then con-
nect the positive lead before
connecting the negative
lead.
[ECA16841]
4. After installation, make sure that the battery leads are properly con-
nected to the battery terminals.NOTICE
ECA16531
Always keep the battery charged.
Storing a discharged battery can
cause permanent battery damage.
1. Negative battery lead (black)
2. Positive battery lead (red)
3. Battery
2
3 1
59C-9-E2.book 29 ページ ２０１３年６月１８日　火曜日　午後１時３３分

PERIODIC MAINTENANCE AND ADJUSTMENT
6-30
2
3
4
567
8
9
EAU54021
Replacing the fusesThe main fuse box and the fuse box,
which contains the fuses for the individ-
ual circuits, are located under panel A.
(See page 6-8.)
If a fuse is blown, replace it as follows.1. Turn the key to “OFF” and turn off the electrical circuit in question.
2. Remove the blown fuse, and then install a new fuse of the specified
amperage. WARNING! Do not
use a fuse of a higher amperage
rating than recommended to
avoid causing extensive dam-
age to the electrical system and
possibly a fire.
[EWA15132]
For XP500 For XP500A1. Main fuse
2. Spare main fuse
3. Main fuse box cover
1
2
3
1. Main fuse
2. ABS motor fuse
3. ABS solenoid fuse
4. Spare main fuse
5. Main fuse box cover
1
4
5
2
3
59C-9-E2.book 30 ページ ２０１３年６月１８日　火曜日　午後１時３３分

PERIODIC MAINTENANCE AND ADJUSTMENT
6-31
1
2
3
4
56
7
8
9For XP500 For XP500A
3. Turn the key to “ON” and turn onthe electrical circuit in question to
check if the device operates.
4. If the fuse immediately blows again, have a Yamaha dealer
check the electrical system.
1. Spare fuse
2. Parking lighting fuse
3. Signaling system fuse
4. Ignition fuse
5. Backup fuse
6. Radiator fan fuse
7. Fuel injection system fuse
8. Headlight fuse
3
4
56
7 8
2
1
1. Spare fuse
2. ABS control unit fuse
3. Signaling system fuse
4. Ignition fuse
5. Backup fuse
6. Radiator fan fuse
7. Fuel injection system fuse
8. Headlight fuse
9. Parking lighting fuse
1 2
1
3
5 4
6
7
1
9
18
Specified fuses:
Main fuse:40.0 A
Headlight fuse:
20.0 A
Signaling system fuse: 15.0 A
Ignition fuse: 7.5 A
Radiator fan fuse:
15.0 A
Fuel injection system fuse: 7.5 A
Parking lighting fuse: 10.0 A
ABS control unit fuse:
XP500A 5.0 A
ABS motor fuse: XP500A 30.0 A
ABS solenoid fuse: XP500A 20.0 A
Backup fuse:
7.5 A
59C-9-E2.book 31 ページ ２０１３年６月１８日　火曜日　午後１時３３分