brake YAMAHA TMAX 2015 Owners Manual

TABLE OF CONTENTSSAFETY INFORMATION................... 1-1
Further safe-riding points................. 1-5
DESCRIPTION ................................... 2-1
Left view .......................................... 2-1
Right view ........................................ 2-2
Controls and instrument s................. 2-3
SMART KEY SYSTEM ....................... 3-1
Smart key system ......... ................... 3-1
Operating range of the smart key
system ....................... ................... 3-2
Handling of the smart key and mechanical key ............................ 3-3
Smart key ........................................ 3-5
Replacing the smart key battery ...... 3-6
Vehicle power on and steering lock release .................................. 3-7
Powering off th e vehicle .................. 3-8
How to lock the steering .................. 3-9
Seat opening and closin g ................ 3-9
Parking mode ................................ 3-10
INSTRUMENT AND CONTROL
FUNCTIONS ....................................... 4-1
Indicator lights and warning lights ... 4-1
Speedometer ................................... 4-2
Tachometer ..................................... 4-3
Multi-function display ....................... 4-3
Handlebar switches ......................... 4-9
Front brake lever ........................... 4-11 Rear brake lever............................ 4-11
Rear brake lock lever .................... 4-12
ABS (for ABS models)...
................ 4-13
Fuel tank cap................................. 4-14
Fuel ............................................... 4-15
Catalytic converter ........................ 4-16
Adjusting the rider backrest........... 4-17
Helmet holder ................................ 4-17
Storage compartments .................. 4-18
Windshield..................................... 4-20
Rear view mirrors .......................... 4-21
Shock absorber assembly ............. 4-22
Sidestand ...................................... 4-22
Ignition circuit cut- off system ......... 4-23
Auxiliary DC connector.................. 4-25
FOR YOUR SAFETY –
PRE-OPERATION CHECKS ............. 5-1
OPERATION AND IMPORTANT
RIDING POINTS ................................. 6-1
Starting the engine .......................... 6-1
Starting off ....................................... 6-2
Acceleration and deceleration ......... 6-3
Braking ............................................ 6-3
Tips for reducing fuel consumption ................................ 6-4
Engine break-in ............................... 6-4
Parking ............................................ 6-5 PERIODIC MAINTENANCE AND
ADJUSTMENT
.................................... 7-1
Owner’s tool kit ................................ 7-2
Periodic maintenance chart for the emission control syst em ............... 7-3
General maintenance and lubrication chart ............................ 7-4
Removing and installing panels ....... 7-8
Checking the spark plugs .............. 7-10
Engine oil and oil filt er cartridge..... 7-11
Coolant .......................................... 7-14
Replacing the air filter element ...... 7-16
Adjusting the engine idling speed............ ............................ .. 7-16
Checking the throttle grip free play ............................................. 7-17
Valve clearance ............................. 7-17
Tires ............................................... 7-18
Cast wheels ................................... 7-20
Checking the front and rear brake
lever free play ............................. 7-20
Adjusting the rear brake lock cable ........................................... 7-21
Checking the rear brake lock ......... 7-22
Checking the front and rear brake pads............................................ 7-22
Checking the brake fluid level ........ 7-23
Changing the brake fluid ................ 7-24
Drive belt slack .............................. 7-24
Checking and lubricating the
cables
......................................... 7-25
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TABLE OF CONTENTS
Checking and lubricating the throttle grip and cable ................ 7-25
Lubricating the front and rear brake levers ............................... 7-25
Checking and lubricating the
centerstand and sidestand ......... 7-26
Checking the front fork .................. 7-27
Checking the steering.................... 7-27
Checking the wheel bearings ........ 7-28
Battery ........................................... 7-28
Replacing the fuses ....................... 7-29
Headlights ..... ............................. ... 7-31
Auxiliary light .......... ....................... 7-32
Tail/brake light ............................... 7-32
Replacing a front turn signal light bulb ............................................ 7-32
Rear turn signal light bulb.............. 7-33
Replacing the license plate light bulb ............................................ 7-33
Troubleshooting............................. 7-34
Troubleshooting charts .................. 7-36
Emergency mode .......................... 7-38
SCOOTER CARE AND STORAGE ... 8-1
Matte color caution .......................... 8-1
Care................................................. 8-1
Storage ............................................ 8-4 SPECIFICATIONS
............................. 9-1
CONSUMER INFORMATION .......... 10-1
Identification numbers ................... 10-1
INDEX .............................................. 11-1
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SAFETY INFORMATION
1-5
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2
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7
8
9
10
11
12 to solid parts of the scooter, such
as the frame or upper front fork tri-
ple clamp (and not, for example, to
rubber-mounted handlebars or
turn signals, or parts that could
break). Choose the location for the
straps carefully so the straps will
not rub against painted surfaces
during transport.

The suspension should be com-
pressed somewhat by the
tie-downs, if possible, so that the
scooter will not bounce excessive-
ly during transport.
EAU57600
Further safe-riding points
Be sure to signal clearly when
making turns.

Braking can be extremely difficult
on a wet road. Avoid hard braking,
because the scooter could slide.
Apply the brakes slowly when
stopping on a wet surface.

Slow down as you approach a cor-
ner or turn. Once you have com-
pleted a turn, accelerate slowly.

Be careful when passing parked
cars. A driver might not see you
and open a door in your path.

Railroad crossings, streetcar rails,
iron plates on road construction
sites, and manhole covers be-
come extremely slippery when
wet. Slow down and cross them
with caution. Keep the scooter up-
right, otherwise it could slide out
from under you.

The brake pads or linings could get
wet when you wash the scooter.
After washing the scooter, check
the brakes before riding.

Always wear a helmet, gloves,
trousers (tapered around the cuff and ankle so they do not flap), and
a brightly colored jacket.

Do not carry too much luggage on
the scooter. An overloaded scoot-
er is unstable. Use a strong cord to
secure any luggage to the carrier
(if equipped). A loose load will af-
fect the stability of the scooter and
could divert your attention from the
road. (See page 1-3.)
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DESCRIPTION
2-3
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4
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6
7
8
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10
11
12
EAU10431
Controls and instruments
4
2
3
6
7
8
1
11 9
5
10
12
1. Rear brake lever (page 4-11)
2. Left handlebar switches (page 4-9)
3. Rear brake lock lever (page 4-12)
4. Speedometer (page 4-2)
5. Multi-function display (page 4-3)
6. Tachometer (page 4-3)
7. Right handlebar switches (page 4-9)
8. Front brake lever (page 4-11) 9. Throttle grip (page 7-17)
10.Front storage compartment (page 4-18)
11.Smart key system switches (page 3-1)
12.Auxiliary DC connector (page 4-25)
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4-1
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2
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8
9
10
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12
INSTRUMENT AND CONTROL FUNCTIONS
EAU49397
Indicator ligh ts and warning
lights
EAU64080
Turn signal indicator lights “ ” and
“”
The corresponding indicator light flash-
es when the turn signal switch is
pushed to the left or right.TIPBoth indicator lights will flash when thehazard switch is used. (See page 4-10.)
EAU11081
High beam indicator light “ ”
This indicator light comes on when the
high beam of the headlight is switched
on.
EAU63521
Engine trouble warning light “ ”
This warning light comes on if an elec-
trical circuit monitoring the engine is not
working correctly. If this occurs, have a
Yamaha dealer check the self-diagno-
sis system.
The electrical circuit of the warning light
can be checked by turning the vehicle
power on. The warning light should
come on for a few seconds, and then
go off.
If the warning light does not come on
initially when the vehicle power is
turned on, or if the warning light re-
mains on, have a Yamaha dealer check
the electrical circuit.TIPThis warning light will come on when
the vehicle power is on and the “ON/ ”
switch is pushed, but this does not indi-cate a malfunction.
EAU63532
ABS warning light “ ” (for ABS
models)
In normal operation, the ABS warning
light comes on when the vehicle power
is turned on and goes off after traveling
at a speed of 10 km/h (6 mi/h) or higher.
If the ABS warning light:
does not come on when the vehi-
cle power is turned on

comes on or flashes while riding

does not go off after traveling at a
speed of 10 km/h (6 mi/h) or higher
The ABS may not work correctly. If any
of the above occurs, have a Yamaha
dealer check the system as soon as
possible. (See page 4-13 for an expla-
nation of the ABS.)WARNING
EWA16041
If the ABS warning light does not go
off after traveling at a speed of 10
km/h (6 mi/h) or higher, or if the
warning light comes on or flashes
while riding, the brake system re-
verts to conventional braking. If ei-
ther of the above occurs, or if the
warning light does not come on at
all, use extra caution to avoid possi-
1. Turn signal indicator lights “ ” and “ ”
2. Anti-lock Brake System (ABS) warning light “ ” (for ABS models)
3. High beam indicator light “ ”
4. Engine trouble warning light “ ”
5. Smart key system indicator light “ ”
1
541
1
3 2
ABS
ABS
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INSTRUMENT AND CONTROL FUNCTIONS
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ble wheel lock during emergency
braking. Have a Yamaha dealer
check the brake system and electri-
cal circuits as soon as possible.TIP
If the start switch is pushed while
the engine is running, the ABS
warning light will come on, but this
is not a malfunction.

The ABS warning light may come
on when revving the engine with
the scooter on its centerstand, but
this does not indicate a malfunc-tion.
EAU61652
Smart key system indicator light
“”
This indicator light communicates the
status of the smart key system. When
the smart key system is operating nor-
mally, this indicator light will be off. If
there is an error in the smart key sys-
tem, the indicator light will flash. The in-
dicator light will also flash when
communication between the vehicle
and smart key takes place and when
certain smart key system operations are carried out. (See page 3-1.)
TIPWhen the start switch is pushed, the in-
dicator light will come on for about one
second and then go off. If the indicator
light does not come on or go off as nor-
mal, have a Yamaha dealer check thevehicle.
EAU63541
SpeedometerThe speedometer shows the riding
speed.
When the vehicle power is turned on,
the speedometer needle will sweep
once across the speed range and then
return to zero in order to test the electri-
cal circuit.1. Speedometer1
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INSTRUMENT AND CONTROL FUNCTIONS
4-10
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7
8
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Right
EAU12361
Pass switch “PASS”
Press this switch to flash the headlight.
EAU12401
Dimmer switch “ / ”
Set this switch to “ ” for the high
beam and to “ ” for the low beam.
EAU12461
Turn signal switch “ / ”
To signal a right-hand turn, push this
switch to “ ”. To signal a left-hand
turn, push this switch to “ ”. When re-
leased, the switch returns to the center position. To cancel the turn signal
lights, push the switch in after it has re-
turned to the center position.
EAU12501
Horn switch “ ”
Press this switch to sound the horn.
EAU12661
Engine stop switch “ / ”
Set this switch to “ ” before starting
the engine. Set this switch to “ ” to
stop the engine in case of an emergen-
cy, such as when the vehicle overturns
or when the throttle cable is stuck.
EAU63631
“ON/ ” switch
With the smart key turned on and within
range, press this switch to turn on the
power to the vehicle. Then with the sid-
estand up and while applying the front
or rear brake, push this switch to crank
the engine with the starter. See page
6-1 for starting instructions prior to
starting the engine.
EAU63571
The engine trouble warning light andABS warning light (ABS model only)
may come on when the vehicle power
is on and the “ON/ ” switch is pushed,
but this does not indicate a malfunction.
EAU63580
Hazard switch “ ”
With the vehicle power is on, or when
the smart key system is in parking
mode, use this switch to turn on the
hazard lights (simultaneous flashing of
all turn signal lights).
The hazard lights are used in case of
an emergency or to warn other drivers
when your vehicle is stopped where it
might be a traffic hazard.NOTICE
ECA10062
Do not use the hazard lights for an
extended length of time with the en-
gine not running, otherwise the bat-tery may discharge.
1. Engine stop switch “ / ”
2. Hazard switch “ ”
3. “ON/ ” switch
1
2
3
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INSTRUMENT AND CONTROL FUNCTIONS
4-11
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12
EAU44912
Front brake leverThe front brake lever is located on the
right side of the handlebar. To apply the
front brake, pull this lever toward the
throttle grip.
The front brake lever is equipped with a
position adjusting dial. To adjust the
distance between the front brake lever
and the throttle grip, turn the adjusting
dial while holding the front brake lever
pushed away from the throttle grip.
Make sure that the appropriate setting
on the adjusting dial is aligned with the “ ” mark on the front brake lever.
EAU44922
Rear brake leverThe rear brake lever is located at the
left handlebar grip. To apply the rear
brake, pull this lever toward the handle-
bar grip.
The rear brake lever is equipped with a
position adjusting dial. To adjust the
distance between the rear brake lever
and the handlebar grip, turn the adjust-
ing dial while holding the rear brake le-
ver pushed away from the handlebar
grip. Make sure that the appropriate
setting on the adjusting dial is aligned
1. Front brake lever
2. Brake lever position adjusting dial
3. “ ” mark
4. Distance between brake lever and
handlebar grip
1
4
2
3
1. Rear brake lever
2. Brake lever position adjusting dial
3. “ ” mark
4. Distance between brake lever and
handlebar grip
54321
32
1
4
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INSTRUMENT AND CONTROL FUNCTIONS
4-12
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with the “ ” mark on the rear brake le-
ver.
EAU63230
Rear brake lock leverThis vehicle is equipped with a rear
brake lock lever to prevent the rear
wheel from moving while stopped at
traffic signals, railroad crossings, etc.
To lock the rear wheel
Push the rear brake lock lever to the left
until it snaps into place.
To unlock the rear wheel
Push the rear brake lock lever back to
the original position.TIPBe sure to check that the rear wheel
does not move when the rear brake
lock lever is applied.
WARNING
EWA12362
Never move the rear brake lock lever
to the left while the vehicle is mov-
ing, otherwise loss of control or an
accident may result. Make sure that
the vehicle is stopped before mov-
ing the rear brake lock lever to theleft.
1. Rear brake lock lever
1
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INSTRUMENT AND CONTROL FUNCTIONS
4-13
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EAU63591
ABS (for ABS models)The Yamaha ABS (Anti-lock Brake
System) features a dual electronic con-
trol system, which acts on the front and
rear brakes independently.
Operate the brakes with ABS as you
would conventional brakes. If the ABS
is activated, a pulsating sensation may
be felt at the brake levers. In this situa-
tion, continue to apply the brakes and
let the ABS work; do not “pump” the
brakes as this will reduce braking effec-
tiveness.
WARNING
EWA16051
Always keep a sufficient distance
from the vehicle ahead to match the
riding speed even with ABS.
The ABS performs best with
long braking distances.

On certain surfaces, such as
rough or gravel roads, the brak-
ing distance may be longer withthe ABS than without.
The ABS is monitored by an ECU,
which will revert the system to conven-
tional braking if a malfunction occurs.
TIP
The ABS performs a self-diagno-
sis test each time the vehicle is
turned on and travels at a speed of
10 km/h (6 mi/h) or higher. During
this test, a clicking noise can be
heard and if either brake lever is
even slightly applied, a vibration
can be felt at the lever, but this
does not indicate a malfunction.

This ABS has a test mode which
allows the owner to experience the
pulsation at the brake levers when
the ABS is operating. However,
special tools are required, so
please consult your Yamaha deal-er.
NOTICE
ECA20100
Be careful not to damage the wheel
sensor or wheel sensor rotor; other-
wise, improper performance of theABS will result.
1. Front wheel sensor rotor
2. Front wheel sensor
1. Rear wheel sensor rotor
2. Rear wheel sensor
12
1
2
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