engine oil YAMAHA TMAX 2015 Owners Manual

TABLE OF CONTENTSSAFETY INFORMATION................... 1-1
Further safe-riding points................. 1-5
DESCRIPTION ................................... 2-1
Left view .......................................... 2-1
Right view ........................................ 2-2
Controls and instrument s................. 2-3
SMART KEY SYSTEM ....................... 3-1
Smart key system ......... ................... 3-1
Operating range of the smart key
system ....................... ................... 3-2
Handling of the smart key and mechanical key ............................ 3-3
Smart key ........................................ 3-5
Replacing the smart key battery ...... 3-6
Vehicle power on and steering lock release .................................. 3-7
Powering off th e vehicle .................. 3-8
How to lock the steering .................. 3-9
Seat opening and closin g ................ 3-9
Parking mode ................................ 3-10
INSTRUMENT AND CONTROL
FUNCTIONS ....................................... 4-1
Indicator lights and warning lights ... 4-1
Speedometer ................................... 4-2
Tachometer ..................................... 4-3
Multi-function display ....................... 4-3
Handlebar switches ......................... 4-9
Front brake lever ........................... 4-11 Rear brake lever............................ 4-11
Rear brake lock lever .................... 4-12
ABS (for ABS models)...
................ 4-13
Fuel tank cap................................. 4-14
Fuel ............................................... 4-15
Catalytic converter ........................ 4-16
Adjusting the rider backrest........... 4-17
Helmet holder ................................ 4-17
Storage compartments .................. 4-18
Windshield..................................... 4-20
Rear view mirrors .......................... 4-21
Shock absorber assembly ............. 4-22
Sidestand ...................................... 4-22
Ignition circuit cut- off system ......... 4-23
Auxiliary DC connector.................. 4-25
FOR YOUR SAFETY –
PRE-OPERATION CHECKS ............. 5-1
OPERATION AND IMPORTANT
RIDING POINTS ................................. 6-1
Starting the engine .......................... 6-1
Starting off ....................................... 6-2
Acceleration and deceleration ......... 6-3
Braking ............................................ 6-3
Tips for reducing fuel consumption ................................ 6-4
Engine break-in ............................... 6-4
Parking ............................................ 6-5 PERIODIC MAINTENANCE AND
ADJUSTMENT
.................................... 7-1
Owner’s tool kit ................................ 7-2
Periodic maintenance chart for the emission control syst em ............... 7-3
General maintenance and lubrication chart ............................ 7-4
Removing and installing panels ....... 7-8
Checking the spark plugs .............. 7-10
Engine oil and oil filt er cartridge..... 7-11
Coolant .......................................... 7-14
Replacing the air filter element ...... 7-16
Adjusting the engine idling speed............ ............................ .. 7-16
Checking the throttle grip free play ............................................. 7-17
Valve clearance ............................. 7-17
Tires ............................................... 7-18
Cast wheels ................................... 7-20
Checking the front and rear brake
lever free play ............................. 7-20
Adjusting the rear brake lock cable ........................................... 7-21
Checking the rear brake lock ......... 7-22
Checking the front and rear brake pads............................................ 7-22
Checking the brake fluid level ........ 7-23
Changing the brake fluid ................ 7-24
Drive belt slack .............................. 7-24
Checking and lubricating the
cables
......................................... 7-25
2PW-9-E0_1.book 1 ページ ２０１５年２月１９日　木曜日　午後３時３０分

2-1
123
4
5
6
7
8
9
10
11
12
DESCRIPTION
EAU10411
Left view
3
5
9 8
7
6
10
1
4
2
1. Battery (page 7-28)
2. Helmet holder (page 4-17)
3. Rear storage compartment (page 4-18)
4. Grab bar (page 6-2)
5. Engine oil filler cap (page 7-11)
6. Sidestand (page 4-22)
7. Engine oil drain bolt (page 7-11)
8. Engine oil level check window (page 7-11) 9. Oil filter cartridge (page 7-11)
10.Coolant level check window (page 7-14)
2PW-9-E0_1.book 1 ページ ２０１５年２月１９日　木曜日　午後３時３０分

INSTRUMENT AND CONTROL FUNCTIONS
4-4
1
2
345
6
7
8
9
10
11
12

an odometer

two tripmeters (which show the
distance traveled since they were
last set to zero)

a fuel reserve tripmeter (which
shows the distance traveled when
the remaining fuel in the fuel tank
reaches approximately 3.0 L (0.79
US gal, 0.66 Imp.gal))

a self-diagnosis device

a clock

an ambient temperature display

a fuel consumption display (aver-
age and instantaneous consump-
tion functions)

an oil change tripmeter (which
shows the distance traveled since
the last engine oil change)

a V-belt replacement tripmeter
(which shows the distance trav-
eled since the last V-belt replace-
ment)
TIP
Be sure to turn the vehicle power
on before using the “SELECT” and
“RESET” buttons.

When the vehicle power is turned
on, all of the display segments of the multi-function display will ap-
pear one after the other and then
disappear, in order to test the elec-
trical circuits.
Clock
To set the clock:
1. Push the “SELECT” and “RESET” buttons together for at least two
seconds.
2. When the hour digits start flashing, push the “RESET” button to set the
hours.
3. Push the “SELECT” button, and the minute digits will start flashing.
4. Push the “RESET” button to set the minutes.
5. Push the “SELECT” button and then release it to start the clock.
Odometer and tripmeter modes1. Clock
1
1. Odometer/tripmeters/fuel reserve tripmeter
1. Oil change tripmeter
1
1
2PW-9-E0_1.book 4 ページ ２０１５年２月１９日　木曜日　午後３時３０分

INSTRUMENT AND CONTROL FUNCTIONS
4-5
1
2
34
5
6
7
8
9
10
11
12 Pushing the “SELECT” button switches
the display between the odometer
mode and the tripmeter modes in the
following order:
Odo
 Trip 1  Trip 2  V-Belt Trip 
Oil Trip  Odo
When approximately 3.0 L (0.79 US
gal, 0.66 Imp.gal) of fuel remains in the
fuel tank, the display will automatically
change to the fuel reserve tripmeter
mode “Trip F” and start counting the
distance traveled from that point. In that
case, pushing the “SELECT” button
switches the display between the vari-
ous tripmeter and odometer modes in
the following order:
Odo  Trip 1  Trip 2  Trip F  V-Belt Trip
 Oil Trip  Odo
To reset a tripmeter, select it by push-
ing the left set button until “Trip F”, “Trip
1” or “Trip 2” is displayed. While “Trip
F”, “Trip 1” or “Trip 2” is displayed, push
the “SELECT” button for at least one
second. If you do not reset the fuel re-
serve tripmeter manually, it will reset it-
self automatically and the display will
return to the prior mode after refueling
and traveling 5 km (3 mi).
TIPThe display cannot be changed back to
“Trip F” after resetting the fuel reservetripmeter. Fuel meter
The fuel meter indicates the amount of
fuel in the fuel tank. The display seg-
ments of the fuel meter disappear to-
wards “E” (Empty) as the fuel level
decreases. When the fuel level reaches
the bottom segment near “E”, the fuel
level warning indicator, “F”, “E”, and the
bottom segment will flash. Refuel as
soon as possible.
Coolant temperature meter
The coolant temperature meter indi-
cates the temperature of the coolant.
The coolant temperature varies with
changes in the weather and engine
load. If the top segment, “H”, “C”, and
coolant temperature warning indicator
flash, stop the vehicle and let the en-
1. V-belt replacement tripmeter1
1. Fuel reserve tripmeter
1
2PW-9-E0_1.book 5 ページ ２０１５年２月１９日　木曜日　午後３時３０分

INSTRUMENT AND CONTROL FUNCTIONS
4-6
1
2
345
6
7
8
9
10
11
12
gine cool. (See page 7-37.)
NOTICE
ECA10022
Do not continue to operate the en-gine if it is overheating.
Oil change indicator “Oil”
This indicator flashes at the initial 1000
km (600 mi), then at 5000 km (3000 mi)
and every 5000 km (3000 mi) thereafter
to indicate that the engine oil should be
changed.
After changing the engine oil, reset the
oil change indicator. To reset the oil
change indicator, select it by pushing
the “SELECT” button until “Oil Trip” is
displayed, and then push the “SE-
LECT” button at least one second.
When pushing the “SELECT” button,
“Oil Trip” starts flashing. While “Oil Trip”
is flashing, push the “SELECT” button
again for at least three seconds.
If the engine oil is changed before the
oil change indicator “Oil” flashes (i.e.
before the periodic oil change interval
has been reached), the indicator “Oil”
must be reset after the oil change for
the next periodic oil change to be indi-
cated at the correct time.
The electrical circuit of the indicator can
be checked according to the following
procedure.
1. Set the engine stop switch to “ ” and turn the power of the vehicle
on.
2. Check that the oil change indicator comes on for a few seconds and
then goes off.
3. If the oil change indicator does not come on, have a Yamaha dealer
check the electrical circuit.
V-belt replacement indicator
“V-Belt”
This indicator flashes every 20000 km
(12500 mi) when the V-belt needs to be
replaced.
After changing the V-belt, reset the
V-belt replacement indicator. To reset
the V-belt replacement indicator, select
it by pushing the “SELECT” button until
“V-Belt Trip” is displayed, and then
push the “SELECT” button at least one1. Oil change indicator “Oil”1
1. V-belt replacement indicator “V-Belt”1
2PW-9-E0_1.book 6 ページ ２０１５年２月１９日　木曜日　午後３時３０分

5-1
1
2
3
456
7
8
9
10
11
12
FOR YOUR SAFETY – PRE-OPERATION CHECKS
EAU15598
Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection
and maintenance procedures and schedules described in the Owner’s Manual.
WARNING
EWA11152
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage.
Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided inthis manual, have the vehicle inspected by a Yamaha dealer.
Before using this vehicle, check the following points:
ITEM CHECKS PAGE
Fuel Check fuel level in fuel tank.
Refuel if necessary.
Check fuel line for leakage.
Check fuel tank breather hose and overflow hose for obstructions, cracks or
damage, and check hose connections. 4-15
Engine oil Check oil level in engine.
If necessary, add recommended oil to specified level.
Check vehicle for oil leakage. 7-11
Coolant Check coolant level in reservoir.
If necessary, add recommended coolant to specified level.
Check cooling system for leakage. 7-14
Front brake Check operation.
If soft or spongy, have Yamaha dealer bleed hydraulic system.
Check brake pads for wear.
Replace if necessary.
Check fluid level in reservoir.
If necessary, add specified brake fluid to specified level.
Check hydraulic system for leakage. 7-20, 7-22, 7-23
2PW-9-E0_1.book 1 ページ ２０１５年２月１９日　木曜日　午後３時３０分

OPERATION AND IMPORTANT RIDING POINTS
6-4
1
2
3
4
56
7
8
9
10
11
12
EAU16821
Tips for reducing fuel
consumptionFuel consumption depends largely on
your riding style. Consider the following
tips to reduce fuel consumption:
Avoid high engine speeds during
acceleration.

Avoid high engine speeds with no
load on the engine.

Turn the engine off instead of let-
ting it idle for an extended length of
time (e.g., in traffic jams, at traffic
lights or at railroad crossings).
EAU16842
Engine break-inThere is never a more important period
in the life of your engine than the period
between 0 and 1600 km (1000 mi). For
this reason, you should read the follow-
ing material carefully.
Since the engine is brand new, do not
put an excessive load on it for the first
1600 km (1000 mi). The various parts in
the engine wear and polish themselves
to the correct operating clearances.
During this period, prolonged full-throt-
tle operation or any condition that might
result in engine overheating must be
avoided.
EAU36532
0–1000 km (0–600 mi)
Avoid prolonged operation above 4100
r/min. NOTICE: After 1000 km (600
mi) of operation, the engine oil must
be changed, and the oil filter car-
tridge or element replaced.
[ECA11283]
1000–1600 km (600–1000 mi)
Avoid prolonged operation above 5000 r/min.
1600 km (1000 mi) and beyond
The vehicle can now be operated nor-
mally.
NOTICE
ECA10311

Keep the engine speed out of
the tachometer red zone.

If any engine trouble should oc-
cur during the engine break-in
period, immediately have a
Yamaha dealer check the vehi-cle.
2PW-9-E0_1.book 4 ページ ２０１５年２月１９日　木曜日　午後３時３０分

PERIODIC MAINTENANCE AND ADJUSTMENT
7-5
1
2
3
4
5
67
8
9
10
11
12
12 *Drive belt Check belt condition.
Replace if damaged.
Check belt tension.
Adjust if necessary. 
Every 10000 km (6000 mi) until 40000 km (24000 mi), and every
5000 km (3000 mi) thereafter
13 *Drive pulley and
drive axle Lubricate.

14 *Steering bearings Check bearing play and steering
for roughness. 
Lubricate with lithium-soap-based grease. Every 20000 km (12000 mi)
15 *Chassis fasteners Make sure that all nuts, bolts and
screws are properly tightened. 
16 Front brake lever
pivot shaft Lubricate with silicone grease.

17 Rear brake lever
pivot shaft Lubricate with silicone grease.

18 Sidestand,
centerstand Check operation.
Lubricate with lithium-soap-based
grease. 
19 *Sidestand switch Check operation. 
20 *Front fork Check operation and for oil
leakage. 
21 *Shock absorber
assembly Check operation and shock
absorber for oil leakage. 
22 Engine oil Change. (See pages 4-6 and
7-11.) 
When the oil change indicator flashes
Check oil level and vehicle for oil leakage. Every 5000 km (3000 mi)

23 Engine oil filter
cartridge

NO. ITEM CHECK OR MAINTENANCE JOB
ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
(24000 mi)2PW-9-E0_1.book 5 ページ ２０１５年２月１９日　木曜日　午後３時３０分

PERIODIC MAINTENANCE AND ADJUSTMENT
7-7
1
2
3
4
5
67
8
9
10
11
12
EAU38263
TIP
Engine air filter and V-belt air filters
This model’s engine air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with
compressed air to avoid damaging it.
The engine air filter element needs to be replaced and the V- belt air filter elements need to be serviced more frequent-
ly when riding in unusuall y wet or dusty areas.

Hydraulic brake service
After disassembling the brake master cylinders and calipers, always change the fluid. Regu larly check the brake fluid
levels and fill the reservoirs as required.
Every two years replace the internal components of the brake master cylinders and calipers, and change the brake fluid. Replace the brake hoses every four years and if cracked or damaged.
2PW-9-E0_1.book 7 ページ ２０１５年２月１９日　木曜日　午後３時３０分

PERIODIC MAINTENANCE AND ADJUSTMENT
7-11
1
2
3
4
5
67
8
9
10
11
12 Before installing a spark plug, the spark
plug gap should be measured with a
wire thickness gauge and, if necessary,
adjusted to specification.
Clean the surface of the spark plug
gasket and its mating surface, and then
wipe off any grime from the spark plug
threads.
TIPIf a torque wrench is not available when installing a spark plug, a good estimate
of the correct torque is 1/4–1/2 turn
past finger tight. However, the spark
plug should be tightened to the speci-
fied torque as soon as possible.
EAU1985D
Engine oil and oil filter
cartridgeThe engine oil level should be checked
before each ride. In addition, the oil
must be changed and the oil filter car-
tridge replaced at the intervals speci-
fied in the periodic maintenance and
lubrication chart.
To check the engine oil level
1. Place the vehicle on the center- stand. A slight tilt to the side can
result in a false reading.
2. Start the engine, warm it up for two minutes, and then turn it off.NOTICE
ECA11291
The engine must be cold before pro-
ceeding with the oil level check, oth-
erwise the check will result in a falsereading.
3. Wait two minutes until the oil set- tles, and then check the oil level
through the check window located
at the bottom-left side of the crank-
case.
1. Spark plug gapSpark plug gap:0.7–0.8 mm (0.028–0.031 in)
Tightening torque: Spark plug:13 Nm (1.3 m·kgf, 9.4 ft·lbf)
2PW-9-E0_1.book 11 ページ ２０１５年２月１９日　木曜日　午後３時３０分