YAMAHA TMAX 2020 Repair Manual

Instrument and control functions
5-25
5
EAU81442
Win dshiel d (XP560E)The windshield height can be changed
to one of two positions.
To a djust the win dshiel d hei ght
1. Remove the screw access covers by removing the quick fasteners.
TIPTo remove the quick fastener, rotate its
screwed portion counterclockwise
with a hexagon wrench.2. Remove the caps. 3. Remove the windshield by remov-
ing the screws.
4. Install the windshield to the de- sired position by installing the
screws.
1. Windshield
1
1. Quick fastener
2. Screw access cover1 2
1
1. Cap
1. Screw
1
1 1
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Instrument and control functions
5-26
5
5. Tighten the screws to the speci-fied torque. WARNING! A loose
win dshield could cause an acci-
d ent. Be sure to ti ghten the
screws to the specified torque.
[EWA15511]
6. Install the caps.
7. Place the screw access covers,
and then install the quick fasten-
ers.
TIPTo install the quick fastener, set it with
its screwed portion pulled out from the
surface of the quick fastener, and then
push it down to the surface.
EAU39672
Rear view mirrorsThe rear view mirrors of this vehicle
can be folded forward or backward for
parking in narrow spaces. Fold the mir-
rors back to their original position be-
fore riding.
WARNING
EWA14372
Be sure to fol d the rear view mirrors
b ack to their ori ginal position before
ri din g.
1. ScrewTi ghtenin g torque:
Windshield screw: 10 N·m (1.0 kgf·m, 7.4 lb·ft)1 1
1. Screw access cover
1. Quick fastener (before installation)
2. Quick fastener (after installation)
1
12
1. Riding position
2. Parking position
1
1 2
2
2
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Instrument and control functions
5-27
5
EAU77584
Shock ab sorber assem bly
WARNING
EWA10222
This shock a bsor ber assem bly con-
tains hig hly pressurize d nitro gen
g as. Rea d an d un derstan d the fol-
lowin g information before han dlin g
the shock ab sorber assem bly.
 Do not tamper with or attempt
to open the cylin der assem bly.
 Do not su bject the shock a b-
sor ber assem bly to an open
flame or other hi gh heat source.
This may cause the unit to ex-
plod e due to excessive gas
pressure.
 Do not d eform or damag e the
cylin der in any way. Cylin der
d amag e will result in poor
d ampin g performance.
 Do not d ispose of a damag ed or
worn-out shock a bsor ber
as-
sem bly yourself. Take the shock
a b sor ber assem bly to a Yamaha
d ealer for any service.
For XP560D:
This model is equipped with adjustable
suspension. The spring preload and re-
bound damping force can be adjusted.
Sprin g preloa d
Turn the adjusting ring in direction (a)
to increase the spring preload.
Turn the adjusting ring in direction (b)
to decrease the spring preload.
 Align the appropriate notch in the
adjusting ring with the position in-
dicator on the shock absorber.
 Use the special wrench included
in the tool kit to make the adjust-
ment. Re
boun d d ampin g force
Turn the adjusting screw in direction (a)
to increase the rebound damping
force.
Turn the adjusting screw in direction (b)
to decrease the rebound damping
force.
To set the rebound damping force, turn
the adjuster in direction (a) until it
stops, and then count the turns in di-
rection (b).1. Spring preload adjusting ring
2. Special wrench
3. Position indicator
1 234
5 67
1(a)
(b)
32
Sprin g preloa d settin g:
Minimum (soft):
7 (XP560D)
Standard:
4 (XP560D)
Maximum (hard): 1 (XP560D)
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Instrument and control functions
5-28
5
TIPWhen turning the damping force ad-
juster in direction (b), it may turn be-
yond the stated specifications,
however such adjustments are ineffec-
tive and may damage the suspension.
NOTICE
ECA10102
To avoi d d amag ing the mechanism,
d o not attempt to turn b eyond the
maximum or minimum settin gs.
EAU77352
Auxiliary DC jackThis model is equipped with a 12 V
auxiliary DC jack. The DC jack is locat-
ed inside the front storage compart-
ment.NOTICE
ECA15432
The accessory connecte d to the
auxiliary DC jack shoul d not b e used
with the en gine turne d off, an d the
loa d must never excee d 24 W (2 A),
otherwise the fuse may blow or the
b attery may d ischarge.To use the auxiliary DC jack
1. Open the front storage compart- ment.
1. Rebound damping force adjusting screwReboun d d ampin g setting :
Minimum (soft): 3 (XP560D) turn(s) in direction (b)
Standard: 1.25 (XP560D) turn(s) in direction
(b)
Maximum (hard): 0 (XP560D) turn(s) in direction (b)
(a)
(b)
1
1. Auxiliary DC jack
1
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Instrument and control functions
5-29
5
2. Turn the vehicle power off.
3. Remove the auxiliary DC jack cap.
4. Turn the accessory off.
5. Insert the accessory plug into the
auxiliary DC jack.
6. Turn the vehicle power on and start the engine.
7. Turn the accessory on.
TIPWhen finished with your ride, be sure
to turn off the accessory, disconnect it,
and then install the auxiliary DC jack
cap.
WARNING
EWA14361
To prevent electrical shock or short-
circuitin g, make sure that the cap is
installe d when the auxiliary DC jack
is not bein g use d.
EAU15306
Si destan dThe sidestand is located on the left
side of the frame. Raise the sidestand
or lower it with your foot while holding
the vehicle upright.TIPThe built-in sidestand switch is part of
the ignition circuit cut-off system,
which cuts the ignition in certain situa-
tions. (See the following section for an
explanation of the ignition circuit cut-
off system.)
WARNING
EWA10242
The vehicle must not b e ridden with
the si destan d d own, or if the si de-
stan d cannot b e properly move d up
(or does not stay up), otherwise the
si destan d coul d contact the groun d
an d d istract the operator, resultin g
in a possib le loss of control.
Yamaha’s ig nition circuit cut-off
system has been desi gne d to assist
the operator in fulfillin g the respon-
si bility of raisin g the si destan d b e-
fore startin g off. Therefore, check this system re
gularly an d have a
Yamaha dealer repair it if it does not
function properly.
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Instrument and control functions
5-30
5
EAU63612
Ig nition circuit cut-off systemThe ignition circuit cut-off system
(comprising the sidestand switch and
brake light switches) has the following
functions.
 It prevents starting when the side-
stand is up, but neither brake is
applied.
 It prevents starting when either
brake is applied, but the sidestand
is still down.
 It cuts the running engine when
the sidestand is moved down.
Periodically check the operation of the
ignition circuit cut-off system accord-
ing to the following procedure.UB3TE0E0.book Page 30 Tuesday, September 17, 2019 9:35 AM

Instrument and control functions
5-31
5
With the engine turned off:
1. Move the sidestand down.
2. Make sure that the engine stop switch is turned on.
3. Turn the vehicle power on.
4. Keep the front or re ar brake applied.
5. Push the “ON/ ” switch.
Does the engine start?
With the engine still off:
6. Move the sidestand up.
7. Keep the front or re ar brake applied.
8. Push the “ON/ ” switch.
Does the engine start?
With the engine still running:
9. Move the sidest and down.
Does the engine stall?
The system is OK. The scooter can be ridden. The sidestand switch ma
y not be working correctly.
The scooter should not be ridden until
checked by a Y amaha dealer.
The sidestand switch ma y not be working correctly.
The scooter should not be ridden until
checked by a Y amaha dealer.
YES NO YES NO NO YES
The brake switch ma y not be working correctly.
The scooter should not be ridden until
checked by a Y amaha dealer.The vehicle must be placed on the center-
stand during this inspection. If a malfunction is noted, have a Yamaha
dealer check the system before riding.
WARNING
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For your safety – pre-operation checks
6-1
6
EAU1559A
Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection
and maintenance procedures and schedules described in the Owner’s Manual.
WARNING
EWA11152
Failure to inspect or maintain the vehicle properly increases the possibility of an acci dent or equipment damag e.
Do not operate the vehicle if you fin d any pro blem. If a pro blem cannot be corrected b y the proce dures provi ded in
this manual, have the vehicle inspecte d b y a Yamaha dealer.Before using this vehicle, check the following points:
ITEM CHECKS PAGE
Fuel • Check fuel level in fuel tank.
• Refuel if necessary.
• Check fuel line for leakage.
• Check fuel tank overflow hose for obstructions, cracks or damage, and check
hose connection. 5-21, 5-22
En gine oil • Check oil level in engine.
• If necessary, add recommended oil to specified level.
• Check vehicle for oil leakage. 8-12
Coolant • Check coolant level in reservoir.
• If necessary, add recommended coolant to specified level.
• Check cooling system for leakage. 8-15
Front brake • Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
• Replace if necessary.
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage. 8-22, 8-24, 8-24
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For your safety – pre-operation checks
6-2
6
Rear brake • Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
• Replace if necessary.
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage. 8-22, 8-24, 8-24
Throttle grip • Make sure that operation is smooth.
• Check throttle grip free play.
• If necessary, have Yamaha dealer adjust throttle grip free play and lubricate ca-
ble and grip housing. 8-18, 8-27
Wheels an d tires • Check for damage.
• Check tire condition and tread depth.
• Check air pressure.
• Correct if necessary. 8-19, 8-21
Brake levers • Make sure that operation is smooth.
• Lubricate lever pivoting points if necessary. 8-27
Centerstan d, si destan d • Make sure that operation is smooth.
• Lubricate pivots if necessary.
8-28
Chassis fasteners • Make sure that all nuts, bolts and screws are properly tightened.
• Tighten if necessary.
—
Instruments, li ghts, si gnals
an d switches • Check operation.
• Correct if necessary.
—
Si destan d switch • Check operation of ignition circuit cut-off system.
• If system is not working correctly, have Yamaha dealer check vehicle.
5-29
Drive belt • Check belt condition.
• Replace if damaged.
8-26
ITEM CHECKS PAGE
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Operation and important rid ing points
7-1
7
EAU15952
Read the Owner’s Manual carefully to
become familiar with all controls. If
there is a control or function you do not
understand, ask your Yamaha dealer.
WARNING
EWA10272
Failure to familiarize yourself with
the controls can lead to loss of con-
trol, which coul d cause an acci dent
or injury.
EAU16842
En gine break-inThere is never a more important period
in the life of your engine than the period
between 0 and 1600 km (1000 mi). For
this reason, you should read the fol-
lowing material carefully.
Since the engine is brand new, do not
put an excessive load on it for the first
1600 km (1000 mi). The various parts in
the engine wear and polish themselves
to the correct operating clearances.
During this period, prolonged full-throt-
tle operation or any condition that
might result in engine overheating
must be avoided.
EAU81480
0–1000 km (0–600 mi)
Avoid prolonged operation above 5100
r/min. NOTICE: After 1000 km (600
mi) of operation, the en gine oil must
b e chan ged , an d the oil filter car-
tri dg e or element replace d.
[ECA11283]
1000–1600 km (600–1000 mi)
Avoid prolonged operation above 6100
r/min. 1600 km (1000 mi) an
d b eyon d
The vehicle can now be operated nor-
mally.
NOTICE
ECA25880
 Keep the en gine spee d out of
the hi gh r/min zone.
 If any en gine trou ble shoul d oc-
cur during the en gine break-in
period , imme diately have a
Yamaha dealer check the vehi-
cle.
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