YAMAHA TW125 2002 Owners Manual

PRINTED ON RECYCLED PAPERPRINTED IN JAPAN
2001·8–0.1×1(E)
!
OWNER’S MANUAL
5RS-28199-E0TW125
YAMAHA MOTOR CO., LTD.

EAU03338
INTRODUCTION
Welcome to the Yamaha world of motorcycling!
As the owner of a TW125, you are benefiting from Yamaha’s vast experience and newest technology
regarding the design and manufacture of high-quality products, which have earned Yamaha a reputa-
tion for dependability.
Please take the time to read this manual thoroughly, so as to enjoy all advantages of your TW125.
The owner’s manual does not only instruct you in how to operate, inspect and maintain your motorcy-
cle, but also in how to safeguard yourself and others from trouble and injury.
In addition, the many tips given in this manual will help keep your motorcycle in the best possible
condition. If you have any further questions, do not hesitate to contact your Yamaha dealer.
The Yamaha team wishes you many safe and pleasant rides. So, remember to put safety first!
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IMPORTANT MANUAL INFORMATIONParticularly important information is distinguished in this manual by the following notations:
The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS
INVOLVED!
Failure to follow WARNING instructions could result in severe injury or death to
the motorcycle operator, a bystander, or a person inspecting or repairing the
motorcycle.A CAUTION indicates special precautions that must be taken to avoid damage to
the motorcycle.A NOTE provides key information to make procedures easier or clearer.
Qw
cCNOTE:
NOTE:
8This manual should be considered a permanent part of this motorcycle and should remain
with it even if the motorcycle is subsequently sold.
8Yamaha continually seeks advancements in product design and quality. Therefore, while this
manual contains the most current product information available at the time of printing, there
may be minor discrepancies between your motorcycle and this manual. If you have any ques-
tions concerning this manual, please consult your Yamaha dealer.
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IMPORTANT MANUAL INFORMATION
EW000002
wPLEASE READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING
THIS MOTORCYCLE.
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TW125
OWNER’S MANUAL
©2001 by Yamaha Motor Co., Ltd.
1st edition, July 2001
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan.
EAU04229
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TABLE OF CONTENTS
GIVE SAFETY THE RIGHT OF WAY ............... 1-1
DESCRIPTION ................................................. 2-1
Left view ......................................................... 2-1
Right view ...................................................... 2-2
Controls and instruments ............................... 2-3
INSTRUMENT AND CONTROL FUNCTIONS . 3-1
Main switch .................................................... 3-1
Indicator lights ................................................ 3-1
Speedometer unit .......................................... 3-2
Handlebar switches ........................................ 3-2
Clutch lever .................................................... 3-4
Shift pedal ...................................................... 3-4
Brake lever ..................................................... 3-4
Brake pedal .................................................... 3-5
Fuel tank cap ................................................. 3-5
Fuel ................................................................ 3-6
Fuel cock ........................................................ 3-7
Starter (choke) knob ...................................... 3-8
Steering lock .................................................. 3-8
Seat ................................................................ 3-9
Helmet holder ................................................. 3-9
Shock absorber ............................................ 3-10
Carrier .......................................................... 3-10
Luggage strap holders ................................. 3-10
Sidestand ..................................................... 3-11Ignition circuit cut-off system ........................ 3-11
PRE-OPERATION CHECKS ............................ 4-1
Pre-operation check list ................................. 4-1
OPERATION AND IMPORTANT RIDING
POINTS ............................................................. 5-1
Starting the engine ......................................... 5-1
Starting a warm engine .................................. 5-2
Shifting ........................................................... 5-3
Recommended shift points
(for Switzerland only) .................................. 5-3
Tips for reducing fuel consumption ................ 5-4
Engine break-in .............................................. 5-4
Parking ........................................................... 5-5
PERIODIC MAINTENANCE AND MINOR
REPAIR ............................................................. 6-1
Owner’s tool kit .............................................. 6-1
Periodic maintenance and lubrication chart ... 6-2
Removing and installing panels ..................... 6-5
Checking the spark plug ................................ 6-7
Engine oil and oil filter element ...................... 6-9
Cleaning the air filter element and check
hose .......................................................... 6-12
Adjusting the carburetor ............................... 6-14
Adjusting the engine idling speed ................ 6-14
123
456
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Adjusting the throttle cable free play ............ 6-15
Adjusting the valve clearance ...................... 6-16
Tires ............................................................. 6-16
Spoke wheels ............................................... 6-18
Adjusting the clutch lever free play .............. 6-19
Adjusting the brake lever free play ............... 6-20
Adjusting the brake pedal position and
free play .................................................... 6-21
Adjusting the rear brake light switch ............ 6-22
Checking the front brake pads and
rear brake shoes ....................................... 6-23
Checking the brake fluid level ...................... 6-24
Changing the brake fluid .............................. 6-25
Drive chain slack .......................................... 6-25
Lubricating the drive chain ........................... 6-27
Checking and lubricating the cables ............ 6-27
Checking and lubricating the throttle grip
and cable .................................................. 6-28
Checking and lubricating the brake and
shift pedals ................................................ 6-28
Checking and lubricating the brake and
clutch levers .............................................. 6-29
Checking and lubricating the sidestand ....... 6-29
Lubricating the rear suspension ................... 6-30
Checking the front fork ................................. 6-30
Checking the steering .................................. 6-31
Checking the wheel bearings ....................... 6-31Battery .......................................................... 6-32
Replacing the fuse ....................................... 6-33
Replacing the headlight bulb ........................ 6-34
Replacing a turn signal light bulb ................. 6-36
Replacing the tail/brake light bulb ................ 6-36
Supporting the motorcycle ........................... 6-37
Front wheel .................................................. 6-38
Rear wheel ................................................... 6-40
Troubleshooting ........................................... 6-42
Troubleshooting chart .................................. 6-43
MOTORCYCLE CARE AND STORAGE .......... 7-1
Care ............................................................... 7-1
Storage .......................................................... 7-4
SPECIFICATIONS ............................................ 8-1
Conversion table ............................................ 8-5
CONSUMER INFORMATION ........................... 9-1
Identification numbers .................................... 9-1
Key identification number ............................... 9-1
Vehicle identification number ......................... 9-1
Model label ..................................................... 9-2
TABLE OF CONTENTS
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1-1
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QGIVE SAFETY THE RIGHT OF WAY
1 Motorcycles are fascinating vehicles, which can give you an unsurpassed feeling of power and free-
dom. However, they also impose certain limits, which you must accept; even the best motorcycle
does not ignore the laws of physics.
Regular care and maintenance are essential for preserving value and operating condition of your
motorcycle. Moreover, what is true for the motorcycle is also true for the rider: good performance
depends on being in good shape. Riding under the influence of medication, drugs and alcohol is, of
course, out of the question. Motorcycle riders—more than car drivers—must always be at their mental
and physical best. Under the influence of even small amounts of alcohol, there is a tendency to take
dangerous risks.
Protective clothing is as essential for the motorcycle rider as seat belts are for car drivers and passen-
gers. Always wear a complete motorcycle suit (whether made of leather or tear-resistant synthetic
materials with protectors), sturdy boots, motorcycle gloves and a properly fitting helmet. Optimum pro-
tective wear, however, should not encourage carelessness. Although full-coverage helmets and suits,
in particular, create an illusion of total safety and protection, motorcyclists will always be vulnerable.
Riders who lack critical self-control run the risk of going too fast and are apt to take chances. This is
even more dangerous in wet weather. The good motorcyclist rides safely, predictably and defensive-
ly—avoiding all dangers, including those caused by others.
Enjoy your ride!
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2-1
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DESCRIPTION
2
Left view1. Headlight (page 6-34)
2. Steering lock (page 3-8)
3. Fuel tank (page 3-5)
4. Fuel cock (page 3-7)
5. Helmet holder (page 3-9)6. Luggage strap holders (page 3-10)
7. Drive chain adjusting plates (page 6-26)
8. Air filter element (page 6-12)
9. Shift pedal (page 3-4)
3
456
7
8 9
1
2
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2-2
DESCRIPTION
2
Right view10. Carrier (page 3-10)
11. Battery (page 6-32)
12. Engine oil filter element (page 6-9)
13. Engine oil level check window (page 6-9)
14. Brake pedal (page 3-5, 6-21)15. Owner’s tool kit (page 6-1)
16. Fuse (page 6-33)
10
11
15 14 12
13
16
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