YAMAHA VIKING 2016 Owners Manual

10-2
10
Displacement:686 cm³
Bore × stroke:
102.0 × 84.0 mm (4.02 × 3.31 in)
Compression ratio:
10.0 : 1
Starting system: Electric starter
Lubrication system: Wet sumpEngine oil:Recommended brand:YAMALUBE
Type: SAE 5W-30, 10W-30, 10W-40, 15W-40, 20W-40 or 20W-
50
Recommended engine oil grade: API service SG type or higher, JASO standard MA Engine oil quantity:
Without oil filter cartridge replacement:
2.20 L (2.33 US qt, 1.94 Imp.qt)
With oil filter cartridge replacement: 2.30 L (2.43 US qt, 2.02 Imp.qt)
Final gear oil:Type:
SAE 80 API GL-4 Hypoid gear oil
Quantity: 0.40 L (0.42 US qt, 0.35 Imp.qt)Differential gear oil:Type:
SAE 80 API GL-4 Hypoid gear oil
Quantity: 0.18 L (0.19 US qt, 0.16 Imp.qt)Coolant quantity:Coolant reservoir (up to the maximum level mark):
0.28 L (0.30 US qt, 0.25 Imp.qt)
Radiator (including all routes): 2.74 L (2.90 US qt, 2.41 Imp.qt)Air filter:Air filter element:
Wet elementFuel:Recommended fuel:Regular unleaded gasoline only
Fuel tank capacity:
36.7 L (9.69 US gal, 8.07 Imp.gal)
0 10 30 50 70 90 110 130 F
–20 –10 0 10 20 30 40 50 CSAE 5W-30
SAE 10W-30
SAE 10W-40
SAE 15W-40
SAE 20W-40SAE 20W-50
UB427AE0.book Page 2 Monday, May 18, 2015 9:17 AM

10-3
10
Fuel injection:Throttle body:ID mark: 1XD1 00Spark plug (s):Manufacturer/model:
NGK/CPR7EA-9
Spark plug gap: 0.8–0.9 mm (0.031–0.035 in)Clutch:Clutch type:
Wet, centrifugal automaticTransmission:Secondary reduction system:Shaft drive
Secondary reduction ratio:
41/21 × 17/12 × 33/9 (10.142)
Transmission type: V-belt automatic
Operation: Right hand operation
Reverse gear:
23/14 × 28/23 (2.000)
Low range: 31/16 (1.938)
High range: 30/21 (1.429)Chassis:Frame type:Steel tube frame Caster angle:
3.70 °
Trail: 19.0 mm (0.75 in)
Front tire:Type:Tubeless
Size: 25 x 8-12NHS
Manufacturer/model:
MAXXIS/MU09Rear tire:Type:Tubeless
Size:
25 x 10-12NHS
Manufacturer/model: MAXXIS/MU10Loading:Maximum loading limit:
411.0 kg (906 lb)
(Total weight of operator, passengers, cargo, accessories,
and tongue)Tire air pressure (measured on cold tires):Recommended:
Vehicle load: 0 - 300 kg (0 - 661 lb)
Front:
75.0 kPa (0.750 kgf/cm², 11 psi)
Rear: 100.0 kPa (1.000 kgf/cm², 15 psi)
UB427AE0.book Page 3 Monday, May 18, 2015 9:17 AM

10-4
10
Vehicle load:300 kg - maximum (661 lb - maximum)
Front: 75.0 kPa (0.750 kgf/cm², 11 psi)
Rear:
125.0 kPa (1.250 kgf/cm², 18 psi)
Minimum: Vehicle load:
0 - 300 kg (0 - 661 lb)
Front: 70.0 kPa (0.700 kgf/cm², 10 psi)
Rear: 95.0 kPa (0.950 kgf/cm², 14 psi)
Vehicle load:
300 kg - maximum (661 lb - maximum)
Front: 70.0 kPa (0.700 kgf/cm², 10 psi)
Rear: 120.0 kPa (1.200 kgf/cm², 17 psi)
Front wheel:Wheel type:Cast wheel (YXM70VPSG)
Panel wheel (YXM70VPHG, YXM70VPXG)
Rim size: 12 x 6.0ATRear wheel:Wheel type:
Cast wheel (YXM70VPSG)
Panel wheel (YXM70VPHG, YXM70VPXG)
Rim size:
12 x 7.5AT
Front brake:Type:Disc brake
Operation:
Unified brake
Specified brake fluid: DOT 4Rear brake:Type:
Disc brake
Operation: Unified brake
Specified brake fluid: DOT 4Front suspension:Type:Double wishbone
Spring/shock absorber type: Coil spring/gas-oil damper
Wheel travel:
205 mm (8.1 in)Rear suspension:Type:Double wishbone
Spring/shock absorber type:
Coil spring/gas-oil damper
Wheel travel: 205 mm (8.1 in)Electrical system:Ignition system:
TCI
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10-5
10
Charging system:AC magnetoBattery:Model:
U1-H11L
Voltage, capacity: 12 V, 28.0 AhHeadlight:Bulb type:
Halogen bulbBulb voltage, wattage × quantity:Headlight:
12 V, 35.0/35.0 W × 2
Tail/brake light:
12 V, 5.0/21.0 W × 2
Neutral indicator light: LED
Reverse indicator light: LED
Coolant temperature warning light:
LED
Engine trouble warning light: LED
Park indicator light: LED
High-range indicator light:
LED
Low-range indicator light: LED
Differential gear lock indicator light: LED EPS warning light:
LED
Helmet/Seat belt indicator light: 14 V, 0.85 W × 2
Fuses:Main fuse:
40.0 A
Fuel injection system fuse: 10.0 A
EPS fuse:
40.0 A
Headlight fuse: 15.0 A
Signaling system fuse: 10.0 A
Ignition fuse:
10.0 A
Auxiliary DC jack fuse: 10.0 A
Backup fuse: 10.0 A
Four-wheel-drive motor fuse:
10.0 A
Radiator fan motor fuse: 25.0 A
UB427AE0.book Page 5 Monday, May 18, 2015 9:17 AM

10-6
10
EBU33220For Europe only
The figures quoted are emission levels and
are not necessarily safe working levels. Whilst
there is a correlation between the emission
and exposure levels, this cannot be used reli-
ably to determine whether or not further pre-
cautions are required. Factors that influence
the actual level of exposure of work-force in-
clude the characteristics of the work room,
the other sources of noise, etc. i.e. the num-
ber of machines and other adjacent process-
es, and the length of time for which an
operator is exposed to the noise. Also the
permissible exposure level can vary from
country. This information, however, will en-
able the user of the machine to make a better
evaluation of the hazard and risk.UB427AE0.book Page 6 Monday, May 18, 2015 9:17 AM

11-1
11
EBU32770
CONSUMER INFORMATION
EBU33320Identification number recordsRecord the vehicle identification number and
model label information in the spaces provid-
ed for assistance when ordering spare parts
from a Yamaha dealer or for reference, in
case the vehicle is stolen.
VEHICLE IDENTIFICATION NUMBER:
MODEL LABEL INFORMATION:EBU32800Vehicle identification number
The vehicle identification number is stamped
into the frame.The vehicle identification number is used to
identify your vehicle.
EBU33330Model label
The model label is affixed to the frame under
the driver seat. Record
the information on this
label in the space provided. This information
will be needed to order spare parts from your
Yamaha dealer.1. Vehicle identification number
1
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11-2
11
1. Model label
1
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12-1
12
INDEX
AAccelerator pedal ......................................................... 4-12
Accelerator pedal, Pre-operation check ........................ 5-7
Air filter case/duct check hose, cleaning ..................... 8-29
Air filter element, cleaning ............................................ 8-24
Auxiliary DC jack .......................................................... 4-24
Axle boots .................................................................... 8-21BBasic guide for safe use ................................................. 7-1
Battery, Periodic maintenance ..................................... 8-41
Brake fluid level, checking ........................................... 8-33
Brake fluid, replacing ...................................................8-35
Brake light switch, adjusting ........................................ 8-37
Brake pedal .................................................................. 4-12
Brake pedal and accelerator pedal, lubrication ........... 8-37
Brake pedal, checking ................................................. 8-35
Brakes, Periodic maintenance ..................................... 8-32
Brakes, Pre-operation check ......................................... 5-3CCable, inspecting and lubrication ................................ 8-37
Cargo bed .................................................................... 4-21
Cleaning ......................................................................... 9-1
Control cables, Pre-operation check ............................. 5-8
Coolant, Periodic maintenance .................................... 8-20
Coolant, Pre-operation check ........................................ 5-6
Coolant temperature warning light ................................. 4-4
Cup holders .................................................................. 4-20DDifferential gear oil, Periodic maintenance .................. 8-18Differential gear oil, Pre-operation check ...................... 5-6
Doors ........................................................................... 4-15
Driver seat position ...................................................... 4-16
Drive select lever .......................................................... 4-14
Drive select lever operation and reverse driving ............ 6-3
EEngine break-in .............................................................. 6-1
Engine oil and oil filter cartridge, Periodic
maintenance .............................................................. 8-11
Engine oil, Pre-operation check ..................................... 5-5
Engine trouble warning light .......................................... 4-4
EPS warning light ........................................................... 4-5FFinal gear oil, Periodic maintenance ............................ 8-16
Final gear oil, Pre-operation check ................................ 5-6
Fittings and fasteners, Pre-operation check .................. 5-8
Front and rear brake pads, checking ........................... 8-32
Front and rear shock absorber assemblies ................. 4-23
Fuel, Pre-operation check .............................................. 5-3
Fuel tank cap ............................................................... 4-14
Fuse, replacing ............................................................. 8-46GGlove compartment ..................................................... 4-17HHeadlight beam, adjusting ........................................... 8-51
Headlight bulb, replacing ............................................. 8-49
Helmet indicator light ..................................................... 4-5
High-range indicator light .............................................. 4-2
Hood ............................................................................ 8-10
Horn switch .................................................................. 4-12
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12-2
12
IIdentification number records ...................................... 11-1
Indicator lights and warning lights ................................. 4-2
Instruments, lights and switches, Pre-operation check ........................................................................... 5-8JJump-starting .............................................................. 8-45LLabel locations ............................................................... 1-1
Light switch .................................................................. 4-10
Loading .......................................................................... 6-7
Low-range indicator light ............................................... 4-2MMain switch .................................................................... 4-1
Maintenance and lubrication chart ................................ 8-6
Maintenance chart, emission control system ................ 8-4
Model label .................................................................. 11-1
Multi-function meter unit ............................................... 4-6NNeutral indicator light ..................................................... 4-3OOn-Command drive knob ............................................ 4-11
On-Command drive knob, operation ............................. 6-5
On-Command four-wheel-drive/differential gear lock indicator ....................................................................... 4-3
Owner’s manual and tool kit .......................................... 8-2PParking ........................................................................... 6-7
Parking brake indicator light .......................................... 4-3
Parking brake lever ...................................................... 4-13
Parking brake lever free play, adjusting ....................... 8-35 Parking brake pads, checking ..................................... 8-33
Passenger handhold, Pre-operation check ................... 5-7
RRear knuckle upper and lower pivot, lubrication ......... 8-38
Reverse indicator light ................................................... 4-3SSafety information .......................................................... 2-1
Seat belt indicator light .................................................. 4-5
Seat belts ..................................................................... 4-17
Seat belts, Pre-operation check .................................... 5-7
Seats ............................................................................ 4-15
Spark arrester, cleaning ............................................... 8-30
Spark plug, inspecting ................................................. 8-22
Specifications .............................................................. 10-1
Stabilizer bushes, checking ..........
............................... 8-38
Starting the engine ........................................................ 6-2
Steering, Pre-operation check ....................................... 5-7
Steering shaft, lubrication ............................................ 8-39
Storage .......................................................................... 9-2
Storage compartments ................................................ 4-18TTail/brake light bulb, replacing .................................... 8-52
Tire, replacing .............................................................. 8-40
Tires, Pre-operation check ............................................ 5-8
Trailer hitch bracket and receiver ................................ 4-23
Troubleshooting ........................................................... 8-53
Troubleshooting charts ................................................ 8-55VValve clearance ............................................................ 8-32
V-belt case drain plug .................................................. 8-30
Vehicle identification number ...................................... 11-1
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12-3
12
WWheel installation ......................................................... 8-41
Wheel removal ............................................................. 8-39UB427AE0.book Page 3 Monday, May 18, 2015 9:17 AM