clutch YAMAHA VMAX 2009 User Guide

PERIODIC MAINTENANCE AND ADJUSTMENT
6-3
2
3
4
5
67
8
9

9*
Wheels

Check runout and for damage.
√√√√
10

*
Tires

Check tread depth and for dam-
age.

Replace if necessary.

Check air pressure.

Correct if necessary.
√√√√√
11

*
Wheel bearings

Check bearing for looseness or
damage.
√√√√
12

*
Swingarm

Check operation and for exces-
sive play.
√√√√

Lubricate with lith-
ium-soap-based grease.Every 50000 km (30000 mi)
13

*
Steering bearings

Check bearing play and steering
for roughness.
√√√√√

Lubricate with lith-
ium-soap-based grease.Every 50000 km (30000 mi)
14

Brake lever pivot
shaft

Lubricate with silicone grease.
√√√√√
15

Brake pedal pivot
shaft

Lubricate with lith-
ium-soap-based grease.
√√√√√
16

Clutch lever pivot
shaft

Lubricate with silicone grease.
√√√√√
17

Shift pedal pivot
shaft

Lubricate with lith-
ium-soap-based grease.
√√√√√
18

Sidestand

Check operation.

Lubricate.
√√√√√
19

*
Sidestand switch

Check operation.
√√√√√√
20

*
Front fork

Check operation and for oil leak-
age.
√√√√
NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING
ANNUAL
CHECK 1000 km
(600 mi)10000 km
(6000 mi)20000 km
(12000 mi)30000 km
(18000 mi)40000 km
(24000 mi)

PERIODIC MAINTENANCE AND ADJUSTMENT
6-5
2
3
4
5
67
8
9

EAU36771
TIP


Air filter

This model’s air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with com-
pressed air to avoid damaging it.

The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas.

Hydraulic brake and clutch service

Regularly check and, if necessary, correct the brake fluid and clutch fluid levels.

Every two years replace the internal components of the brake master cylinders and calipers as well as clutch master
and release cylinders, and change the brake and clutch fluids.

Replace the brake and clutch hoses every four years and if cracked or damaged.
31

*
Air induction system

Check the air cut-off valve, reed
valve, and hose for damage.

Replace any damaged parts if
necessary.
√√√√√
32

*
Mufflers and exhaust
pipes

Check the screw clamps for
looseness.
√

√

√

√

√

√


33

*
EXUP system

Check operation, cable free play
and pulley position.
√√√
34

*
Lights, signals and
switches

Check operation.

Adjust headlight beam.
√√√√√√
NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING
ANNUAL
CHECK 1000 km
(600 mi)10000 km
(6000 mi)20000 km
(12000 mi)30000 km
(18000 mi)40000 km
(24000 mi)

PERIODIC MAINTENANCE AND ADJUSTMENT
6-11
2
3
4
5
67
8
9
8. Install the engine oil drain bolt, and
then tighten it to the specified
torque.
9. Refill with the specified amount of
the recommended engine oil, and
then install and tighten the oil filler
cap.
TIP

Be sure to wipe off spilled oil on any
parts after the engine and exhaust sys-
tem have cooled down.
NOTICE

ECA11620

In order to prevent clutch slip-
page (since the engine oil also
lubricates the clutch), do not
mix any chemical additives. Do
not use oils with a diesel speci-
fication of “CD” or oils of a high-
er quality than specified. In
addition, do not use oils labeled
“ENERGY CONSERVING II” or
higher.

Make sure that no foreign mate-
rial enters the crankcase.
10. Start the engine, and then let it idle
for several minutes while checking
it for oil leakage. If oil is leaking, im-
mediately turn the engine off and
check for the cause.
TIP

After the engine is started, the engine
oil level warning light should go off if the
oil level is sufficient.
NOTICE

ECA10400
If the oil level warning light flickers
or remains on, immediately turn the
engine off and have a Yamaha dealer
check the vehicle.
1. Torque wrench
Tightening torque:
Oil filter cartridge:
17 Nm (1.7 m·kgf, 12 ft·lbf)
Tightening torque:
Engine oil drain bolt:
43 Nm (4.3 m·kgf, 30 ft·lbf)
1

Recommended engine oil:
See page 8-1.
Oil quantity:
Without oil filter cartridge replace-
ment:
4.30 L (4.55 US qt, 3.78 Imp.qt)
With oil filter cartridge replacement:
4.70 L (4.97 US qt, 4.14 Imp.qt)
1. “CD” specification
2. “ENERGY CONSERVING II”
1
2

PERIODIC MAINTENANCE AND ADJUSTMENT
6-21
2
3
4
5
67
8
9

EAU42850
Clutch lever
Since this model is equipped with a hy-
draulic clutch, adjusting the clutch lever
free play is not needed. However, it is
necessary to check the hydraulic sys-
tem for leakage before each ride. If the
clutch lever free play does become ex-
cessive, and shifting becomes rough or
clutch slippage occurs, causing poor
acceleration, there may be air in the
clutch system. If there is air in the hy-
draulic system, have a Yamaha dealer
bleed the system before operating the
motorcycle.
EAU37912
Checking the front brake lever
free play
There should be no free play at the
brake lever end. If there is free play,
have a Yamaha dealer inspect the
brake system.
WARNING

EWA14211
A soft or spongy feeling in the brake
lever can indicate the presence of air
in the hydraulic system. If there is air
in the hydraulic system, have a
Yamaha dealer bleed the system be-
fore operating the vehicle. Air in the
hydraulic system will diminish the
braking performance, which may re-sult in loss of control and an acci-
dent.
1. Brake lever free play
1

PERIODIC MAINTENANCE AND ADJUSTMENT
6-24
1
2
3
4
5
6
7
8
9

EAU22751
Changing the brake and
clutch fluids
Have a Yamaha dealer change the
brake and clutch fluids at the intervals
specified in the TIP after the periodic
maintenance and lubrication chart. In
addition, have the oil seals of the brake
and clutch master cylinders and cali-
pers as well as the brake and clutch
hoses replaced at the intervals listed
below or whenever they are damaged
or leaking.

Oil seals: Replace every two
years.

Brake and clutch hoses: Replace
every four years.
EAU23101
Checking and lubricating the
cables
The operation of all control cables and
the condition of the cables should be
checked before each ride, and the ca-
bles and cable ends should be lubricat-
ed if necessary. If a cable is damaged
or does not move smoothly, have a
Yamaha dealer check or replace it.
WARNING! Damage to the outer
sheath may interfere with proper ca-
ble operation and will cause the in-
ner cable to rust. Replace a
damaged cable as soon as possible
to prevent unsafe conditions.
[EWA10721]

EAU23111
Checking and lubricating the
throttle grip and cable
The operation of the throttle grip should
be checked before each ride. In addi-
tion, the cable should be lubricated at
the intervals specified in the periodic
maintenance chart.
Recommended lubricant:
Engine oil

PERIODIC MAINTENANCE AND ADJUSTMENT
6-25
2
3
4
5
67
8
9

EAU43600
Checking and lubricating the
brake and clutch levers
Brake lever
Clutch lever
The operation of the brake and clutch
levers should be checked before each
ride, and the lever pivots should be lu-bricated if necessary.
EAU23182
Checking and lubricating the
brake pedal
The operation of the brake pedal
should be checked before each ride,
and the pedal pivot should be lubricat-
ed if necessary.
Recommended lubricant:
Silicone grease
Recommended lubricant:
Lithium-soap-based grease

8-1
1
2
3
4
5
6
7
8
9

SPECIFICATIONS
EAU2633P
Dimensions:
Overall length:
2395 mm (94.3 in)
Overall width:
820 mm (32.3 in)
Overall height:
1190 mm (46.9 in)
Seat height:
775 mm (30.5 in)
Wheelbase:
1700 mm (66.9 in)
Ground clearance:
140 mm (5.51 in)
Minimum turning radius:
3500 mm (137.8 in)
Weight:
With oil and fuel:
310.0 kg (683 lb)
Engine:
Engine type:
Liquid cooled 4-stroke, DOHC
Cylinder arrangement:
V-type 4-cylinder
Displacement:
1679.0 cm
3

Bore
×
stroke:
90.0
×
66.0 mm (3.54
×
2.60 in)
Compression ratio:
11.30 :1
Starting system:
Electric starterLubrication system:
Wet sump

Engine oil:
Type:
SAE 10W-40, SAE 10W-50, SAE 15W-40,
SAE 20W-40 or SAE 20W-50
Recommended engine oil grade:
API service SG type or higher, JASO stan-
dard MA
Engine oil quantity:
Without oil filter cartridge replacement:
4.30 L (4.55 US qt, 3.78 Imp.qt)
With oil filter cartridge replacement:
4.70 L (4.97 US qt, 4.14 Imp.qt)
Final gear oil:
Type:
Shaft drive gear oil (Part No.:
9079E-SH001-00)
Quantity:
0.30 L (0.32 US qt, 0.26 Imp.qt)
Cooling system:
Coolant reservoir capacity (up to the maxi-
mum level mark):
0.27 L (0.29 US qt, 0.24 Imp.qt)
Radiator capacity (including all routes):
3.75 L (3.96 US qt, 3.30 Imp.qt)
Air filter:
Air filter element:
Oil-coated paper element
Fuel:
Recommended fuel:
Premium unleaded gasoline only
Fuel tank capacity:
15.0 L (3.96 US gal, 3.30 Imp.gal)
Fuel reserve amount:
3.9 L (1.03 US gal, 0.86 Imp.gal)
Fuel injection:
Throttle body:
Manufacturer:
MIKUNI
Type/quantity:
EIS48/4
Spark plug (s):
Manufacturer/model:
NGK/CR9EIA
Manufacturer/model:
DENSO/IU27D
Spark plug gap:
0.8–0.9 mm (0.031–0.035 in)
Clutch:
Clutch type:
Wet, multiple-disc
-20 -10 0
10 20 30
40
50 ˚C
SAE 10W-30
SAE 15W-40SAE 20W-40SAE 20W-50
SAE 10W-40SAE 10W-50

INDEX
A
ABS ......................................................... 3-18
ABS warning light ...................................... 3-5
Air filter element....................................... 6-17
Anti-theft alarm (optional) ........................ 3-14
Auxiliary light bulb, replacing ................... 6-36
B
Battery ..................................................... 6-28
Brake and clutch fluids, changing ............ 6-24
Brake and clutch levers, checking and
lubricating .............................................. 6-25
Brake fluid level, checking ....................... 6-23
Brake lever .............................................. 3-17
Brake pedal ............................................. 3-18
Brake pedal, checking and lubricating ..... 6-25
C
Cables, checking and lubricating ............. 6-24
Care ........................................................... 7-1
Catalytic converters ................................. 3-22
Clutch lever.................................... 3-16
,
6-21
Coolant .................................................... 6-14
Coolant temperature warning light............. 3-4
Cowling and panels, removing and
installing .................................................. 6-6
D
Dimmer switch ......................................... 3-15
E
Engine break-in ......................................... 5-3
Engine idling speed, checking ................. 6-17
Engine oil and oil filter cartridge ................ 6-9
Engine stop switch................................... 3-15
Engine trouble warning light ...................... 3-4
EXUP system .......................................... 3-28
F
Final gear oil ............................................ 6-12
Front and rear brake pads, checking....... 6-22
Front brake lever free play, checking ...... 6-21
Front fork, adjusting................................. 3-24
Front fork, checking ................................. 6-26
Fuel ......................................................... 3-20
Fuel level warning light .............................. 3-4
Fuel tank cap ........................................... 3-19
Fuses, replacing ...................................... 6-31
H
Handlebar switches ................................. 3-15
Hazard switch .......................................... 3-16
Headlight bulb, replacing ......................... 6-32
High beam indicator light ........................... 3-3
Horn switch.............................................. 3-15
I
Identification numbers ............................... 9-1
Ignition circuit cut-off system ................... 3-29
Immobilizer system.................................... 3-1
Immobilizer system indicator light ............. 3-5
Indicator and warning lights....................... 3-3
K
Key identification number .......................... 9-1
L
License plate light bulb, replacing ........... 6-35
Luggage strap holders............................. 3-28
M
Main switch/steering lock .......................... 3-2
Matte color, caution ................................... 7-1
Model label ................................................ 9-2
Multi-function display ................................. 3-6
N
Neutral indicator light................................. 3-3
O
Oil level warning light ................................ 3-3
P
Parking ...................................................... 5-3
Part locations ............................................ 2-1
Pass switch ............................................. 3-15
Periodic maintenance and lubrication
chart ........................................................ 6-2
R
Rear brake light switch, adjusting ........... 6-22
S
Safety information ..................................... 1-1
Seats ....................................................... 3-22
Shifting ...................................................... 5-2
Shift pedal ............................................... 3-17
Shift pedal, checking and lubricating ...... 6-26
Shock absorber assembly, adjusting ...... 3-26
Sidestand ................................................ 3-29
Sidestand, checking and lubricating ....... 6-26
Spark plugs, checking ............................... 6-8
Specifications ............................................ 8-1
Speedometer unit...................................... 3-5
Starting the engine .................................... 5-1
Start switch ............................................. 3-15
Steering, checking .................................. 6-27
Storage ..................................................... 7-4
Supporting the motorcycle ...................... 6-36
T
Tail/brake light......................................... 6-34
Throttle cable free play, checking ........... 6-17
Throttle grip and cable, checking and
lubricating ............................................. 6-24
Tires ........................................................ 6-18
Tool kit ...................................................... 6-1